The continuous growth in world energy demands along with the urgent need for decarbonization are strong motivations for the development and usage of sustainable fuels. Hydrogen is highly anticipated to replace fossil fuels in energy production, as it is one of the cleanest energy sources with high energy density per weight. Among the hydrogen production methods, catalytic methane pyrolysis (CMP) stands out as it can contribute to the decarbonization process, since the only co-products include valuable carbon structures and no greenhouse emissions. Cobalt has been shown to be a competent metallic catalytic material with high activity in relation to hydrogen production and selectivity towards valuable carbon nanotubes (CNTs), or carbon nanofibers (CNFs). This review article aims to offer insights relevant to future developments in CMP, by reporting the advantages of methane decomposition over cobalt catalysts. It provides a summary of the factors that influence both hydrogen yield and carbon growth. More specifically, the impacts of different metal loadings and the benefits of utilizing both support carriers and bimetallic systems are addressed. Last but not least, the findings on the most efficient preparation procedures and the optimum operating conditions are also revealed, as supported by published experimental data.
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