Print Materials Research Articles

Increasing digital equity to promote online smoking cessation program engagement among rural adults: a randomized controlled pilot trial

BackgroundCigarette smoking prevalence is higher for rural than urban adults, yet digital access to cessation programming is reduced. We aim to investigate digital access interventions to promote engagement with an online evidence-based cessation treatment (EBCT) program among rural adults.MethodsThis pilot trial used a pragmatic, three-arm, randomized, parallel-group design (ClinicalTrials.gov: NCT05209451). Inclusion criteria included being aged ≥18, Mayo Clinic Midwest patient, rural residency, and currently smokes cigarettes. All participants received an online, 12-week EBCT program and were randomized to receive one of three digital access interventions: print materials (control, n = 30); print materials + loaner iPad device with data plan coverage (n = 30); or print materials + loaner device + up to six, 15–20-minute motivational interviewing-based coaching calls to support technology needs (n = 30). A composite score of trial engagement (primary outcome) and self-reported smoking abstinence and use of EBCT resources (secondary outcomes) were assessed online at 4 and 12 weeks. Qualitative interviews were used to assess patient experience. Neither participants nor outcome assessors were blinded to group assignment.ResultsResults are reported for all 30 participants in each group. The average age of participants is 51.0 years and 61% are women. We show no significant arm differences for the trial engagement composite score (p = 0.30). We also find coaching support is significantly (p < 0.05) associated with enhanced smoking-related treatment response, including cigarette abstinence and use of EBCT resources, and participants reported positive experiences with the intervention.ConclusionsThe coaching intervention to support technology needs is acceptable and shows preliminary evidence of its efficacy in smoking-related treatment response. Further studies could refine and implement the coaching intervention for trial engagement and long-term cessation.

3D Printing Materials Mimicking Human Tissues after Uptake of Iodinated Contrast Agents for Anthropomorphic Radiology Phantoms.

(1) Background: 3D printable materials with accurately defined iodine content enable the development and production of radiological phantoms that simulate human tissues, including lesions after contrast administration in medical imaging with X-rays. These phantoms provide accurate, stable and reproducible models with defined iodine concentrations, and 3D printing allows maximum flexibility and minimal development and production time, allowing the simulation of anatomically correct anthropomorphic replication of lesions and the production of calibration and QA standards in a typical medical research facility. (2) Methods: Standard printing resins were doped with an iodine contrast agent and printed using a consumer 3D printer, both (resins and printer) available from major online marketplaces, to produce printed specimens with iodine contents ranging from 0 to 3.0% by weight, equivalent to 0 to 3.85% elemental iodine per volume, covering the typical levels found in patients. The printed samples were scanned in a micro-CT scanner to measure the properties of the materials in the range of the iodine concentrations used. (3) Results: Both mass density and attenuation show a linear dependence on iodine concentration (R2 = 1.00), allowing highly accurate, stable, and predictable results. (4) Conclusions: Standard 3D printing resins can be doped with liquids, avoiding the problem of sedimentation, resulting in perfectly homogeneous prints with accurate dopant content. Iodine contrast agents are perfectly suited to dope resins with appropriate iodine concentrations to radiologically mimic tissues after iodine uptake. In combination with computer-aided design, this can be used to produce printed objects with precisely defined iodine concentrations in the range of up to a few percent of elemental iodine, with high precision and anthropomorphic shapes. Applications include radiographic phantoms for detectability studies and calibration standards in projective X-ray imaging modalities, such as contrast-enhanced dual energy mammography (abbreviated CEDEM, CEDM, TICEM, or CESM depending on the equipment manufacturer), and 3-dimensional modalities like CT, including spectral and dual energy CT (DECT), and breast tomosynthesis.

Comparing public health-related material in print and web page versions of legacy media.

The objectives of this study were to create a database of public health content from a sample of legacy media, and to compare the prevalence of public health themes in print and web-based versions over time. A database was created from eleven nationally published magazines as a sample of legacy media content. Relevant material was extracted and coded by the title of the article, periodical, print or web edition, month of publication, item type, and 1-3 public health theme codes. Theme codes emerged as the documents were reviewed based on the primary discussion in each piece. A total of 2558 unique documents were extracted from print issues and 6440 from web-based issues. Seventeen public health themes were identified. Individual coded documents were saved with file names identical to the code string, thus creating a searchable database. Legacy media are those that existed before the internet and social media. Publishers target readership groups defined by age, gender, race, sexual orientation, and other commonalities. Although legacy media have been identified as trusted sources of health information, they have not been examined as sources of public health communication. Because both print and web-based versions exist as unstructured textual data, these are rarely examined with informatics methods. The process described can serve as a model for application of informatics approaches to similar data and assist development of targeted public health communications. Having a better understanding of what types of health content is distributed through legacy media can help to target health messages to specific demographic and interest groups in ways that are understandable and appealing to them.

Advancement of nanofiller reinforced fused filament fabrication polymers: A path to sustainable, weather-resistant 3D printing materials

Recent studies have focused on developing new materials capable of withstanding diverse environmental or weathering conditions, including sunlight, temperature, moisture, and chemicals, for various outdoor applications. Nowadays, nanotechnological advancements have opened possibilities for the development of polymer nanocomposites, which exhibit superior mechanical and weathering properties over traditional materials. However, there is limited literature available that summarizes the improvements in the mechanical and weathering properties of nanocomposites specifically for FFF. This paper provides a concise review of composite material development through the incorporation of nanofillers (NFs) to enhance product strength and durability. The primary focus is on examining the effect of the inorganic nanofillers, especially metal oxides NFs (TiO2, ZnO, SiO2), on the mechanical and weathering properties of the polymers in different manufacturing processes. Paper also covered the challenges and opportunities along with the applications of metal oxide-based polymer nanocomposites for outdoor use.

A high-fidelity personalised 3d printed simulator for the left atrial appendage occlusion procedure

Purpose This study aims to develop a realistic 3D printing-based simulator for the training and planning of the left atrial appendage occlusion (LAAO) to be used in the cath lab. Design/methodology/approach Starting from a pre-operative computed tomography dataset of a patient already treated with LAAO, the model was obtained, consisting in the right and left heart, opportunely assembled to replicate the position and orientation of the patient's anatomy while lying on the cath lab table. Different 3D printing techniques and materials were used to mimic the interaction between the cardiac tissue and the clinical instrumentation. The simulator was tested in the cath lab under proper image guidance by three LAAO expert operators. The clinicians were required to assign a score in terms of realism to each material used to fabricate the fossa ovalis and the LAA. Findings The simulated interventions were successfully performed by the operators, who were able to navigate in the system and release the occluder device as during a real procedure. The intraoperative images acquired during the simulations were highly comparable with data from a real intervention, with a mean percentage difference below 10%. Originality/value This study demonstrated the feasibility of the proposed simulator to faithfully replicate the LAAO procedure and its potentiality to be used for multiple purposes, including the training of the young clinicians, the evaluation of the most complicated cases and the design of novel occluder devices, in a fully realistic setting.

Solvent-free Acrylate/BCB drop-on-demand (DOD) inkjet dielectric ink for 3D printing

Currently, drop-on-demand (DOD) inkjet-printed dielectric inks used to produce next-generation high-frequency electronic devices fail to meet the requirements of circuit board substrates in terms of thermal, mechanical, and dielectric properties. To address this gap, we synthesized a low-viscosity acrylate monomer featuring an intrinsically low dielectric structure (hexafluorobisphenol A) and multiple cross-linking sites, and a benzocyclobutene monomer with low curing shrinkage and excellent thermomechanical properties. By mixing these monomers with other reactive diluents and verifying them through theoretical calculations and printing, we have developed a range of dielectric inks suitable for inkjet 3D printing. To enhance the overall performance of the cured inks, a sequential UV/thermal curing strategy was employed to form interpenetrating networks (IPNs). The optimal ink formulations met the requirements of circuit board substrates, demonstrating excellent heat resistance (Td5% = 334 °C, Tg = 181 °C), mechanical properties (tensile strength = 85 MPa, elongation at break = 13.5 %), and dielectric properties (Dk = 2.526 and Df = 0.113 at 15 GHz). These formulations meet the performance requirements for circuit board substrates and lead the industry in mechanical and dielectric properties. Furthermore, the feasibility of inkjet printing heterogeneous integrated electronic devices was verified, showing excellent print resolution and continuity of the conductive network. This work provides new insights into the future development of dielectric materials for inkjet 3D printing.

Development of 3D printed zanthoxylum oil waxy rice cake

As an attractive choice for patients with celiac disease, scaling up production and innovating flavors are significant challenges for the development of traditional Sichuan snack, waxy rice cake. 3D food printing is an emerging technology that enables the production of food with the desired shape and structure. This study introduced two types of Zanthoxylum oil to enhance both the printability and quality of waxy rice cakes, aiming to achieve Sichuan-style taste through the Zanthoxylum oil's effect. The results showed that the waxy rice flour dough with Zanthoxylum oil exhibited shear thinning properties, with viscosity decreasing from 292.59 Pa·s to 91.16 Pa·s at a shear rate of 1 s⁻1, making it an ideal material for 3D printing. The addition of Zanthoxylum oil significantly enhanced water activity and hydrogen bonds in the dough system. Furthermore, the incorporation of red Zanthoxylum oil accelerated the dough maturation process. 3D printing and TPA results revealed that sticky rice cakes containing 8% and 12% Zanthoxylum oil exhibited optimal printing accuracy, with the 8% sample achieving 96.69% fidelity. After steaming, the waxy rice cake with 8% Zanthoxylum oil retained a height of 18.23 mm and a diameter of 31.74 mm, with a soft, sticky texture. In summary, the product with the addition of 8% red Zanthoxylum oil exhibited superior appearance and texture, making it suitable for 3D printing. This study is expected to realize the customized production of Sichuan-style waxy rice cake.

An investigation of prototype development using 3D printer: A digital fabrication approach

Abstract Additive manufacturing (AM) is a widely used technique in several industries for rapid prototyping and layer-by-layer fabrication of a new product. The influence of printer settings and print quality is essential for the performance of products in a variety of applications. The popularity of manufacturing using 3D printing is growing rapidly. In view of this, an investigation is carried out on the 3D printing techniques, their applications, and prototype materials for complex mechanical parts such as an impeller. The present study thoroughly considers the fundamental techniques in 3D printing technology, materials, and recent advancements applied to the current application and accepted trends. The 3D printing technology is advantageous as it accepts a wide range of designs, allows customized manufacturing, minimizes waste, builds intricate structures, and creates prototypes rapidly. Layer height of 0.2 mm, speed of 90 mm/s, and infill density of 80% were determined as the optimal print settings considering time, material cost, and properties. Considering the flexural qualities, the optimized values of layer height, print speed, and infill density were 0.15 mm, 70 mm/s, and 50%, respectively. It was observed that the uniform elongation (UEL) and ultimate stress (UTS) of a component increase as the layer thickness increases for the considered layers.

A novel compact xerographic system for 3D printing of fluoropolymer powders onto metal surfaces

Abstract This study introduces a compact xerographic 3D printing system that utilizes precise layer-by-layer dry powder transfer techniques, facilitating the fabrication of 3D objects directly on metal substrates. By leveraging electrostatic force to coat dry fluoroethylene vinyl ether powder onto metallic surfaces, our innovative method significantly broadens the spectrum of printable materials. Through the optimization of electrostatic potentials and powder transfer efficiency, the system successfully demonstrates the ability to produce intricate 3D structures with heights ranging from millimeters to centimeters. This novel approach not only showcases the potential for creating flexible electronic materials with complex 3D geometries directly on the metal substrate but also opens new avenues for diverse material applications within the field of advanced xerographic 3D printing technology.

Electric field-assisted micro-scale direct ink writing for electronic textiles

High-performance Kevlar fabric is widely employed in protective clothing. A recent trend involves the fusion of flexible conducting materials with protective textiles to create multifunctional E-textiles with microscale circuits. Poly(3,4-ethylenedioxythiophene): poly(styrenesulfonic acid) (PEDOT:PSS) stands out as one of the most promising conducting polymers for flexible electronic applications, owing to its remarkable electrical, chemical and mechanical properties. Until recently, the production of PEDOT:PSS material on Kevlar fabric predominantly relied on dip coating and drop coating methods, presenting significant challenges for achieving microscale customized applications. Direct ink writing (DIW) has gained popularity due to its ability to fabricate a wide range of materials with programmed patterns and three-dimensional architectures, making it increasingly attractive for electronic printing. However, the rough surface of textiles and the die-swelling phenomenon exhibited by DIW printable materials have posed challenges for microscale E-textile fabrication. In previous studies, it was discovered that an electric field could facilitate material deposition on rough surfaces. This work investigates the potential to print PEDOT:PSS-based material patterns on rough textiles with a microscale resolution. It not only validated the effectiveness of the electric-field-assisted direct ink writing when printing PEDOT:PSS-based conducting inks on Kevlar but also identifies significant factors for achieving the microscale printing resolution. Additionally, this work characterizes the resistivity of the printed micro-traces and circuits. This research opens up possibilities for further exploration in customizing microscale circuits on various textiles.

Material selection and design of intake blades for aircraft engines based on additive manufacturing

Abstract The intake blades of aircraft engines are mainly used to capture and guide external air into the engine and are the foundation of engine operation. Their materials and design are related to the performance level and reliability of the entire engine. The “additive” 3D printing manufacturing method has the advantages of high precision, low cost, less material waste, strong design, and a short research and development cycle. This article proposes the use of GH4169 high-temperature alloy as the 3D printing material for the service requirements of aircraft engine intake blades, constructs a 3D printing model, and designs and realizes the 3D printing of engine intake blades.

Functionality enhancement of pea protein isolate through cold plasma modification for 3D printing application

Pea protein isolate (PPI) is a valued sustainable protein source, but its relatively poor functional properties limit its applications. This study reports on the effects of cold argon plasma (CP) treatment of a 15 % (w/w) PPI solution on the functionality, structure, and oxidative characteristics of PPI, as well as its application in 3D-printed plant-based meat. Results indicate that hydroxyl radicals and high-energy excited-state argon atoms are the primary active substances. A decrease in free sulfhydryl content and an increase in carbonyl content were observed in treated PPI, indicating oxidative modification. Compared to the control group, the gel strength of PPI was increased by 62.5 % and the storage modulus was significantly improved after 6 min treatment, forming a more ordered and highly cross-linked 3D gel network. Additionally, CP significantly improved the water-holding capacity, oil-holding capacity, emulsifying activity, and emulsion stability of PPI. The α-helix and random coil content in PPI decreased, while the β-sheet content increased, resulting in a more ordered secondary structure after CP treatment. Compared to untreated PPI, the consistency coefficient (K) increased from 36.00 to 47.68 Pa·sn. The treated PPI exhibited higher apparent viscosity and storage modulus and demonstrated better 3D printing performance and self-supporting ability. This study demonstrates that CP can significantly enhance the functional properties of PPI, providing great potential and prospects for improving the printability of 3D printing materials and developing plant protein foods with low-allergenicity.

MyPlate Food Model and Family Grocery Shopping with Second and Third Graders are Significant Interventions for the Development of Interactive Health Literacy Skills

A school-based nutrition education intervention was implemented with second and third graders who used their functional health literacy skills of reading, writing, and speaking to learn about the MyPlate food model from the United States Department of Agriculture. The pretest-posttest intervention determined if children had ever seen the MyPlate food picture and if children participated in grocery shopping and meal making events with their family at home. Interactive health literacy accounted for the conversations that children had with their teachers about food and nutrition when learning about the MyPlate food model and when preparing three recipes over three days in the school classroom. Interactive health literacy strategies also included children’s ability to interact and learn about the MyPlate food model as a valid and reliable print and electronic material associated with meal planning. Implications and guidelines for teachers and parents are discussed for advancing the need for and understanding of functional and interactive health literacy for elementary children in the United States.

Comparative Evaluation of Fracture Strength of Implant Supported Crown Fabricated from CAD/CAM and 3D Printed Resin Matrix Ceramic

Objective: To compare fracture strength of screw-retained implant-supported crown of resin matrix ceramic when fabricated using CAD/CAM and 3D printing Material and method: vericom Mazic® Duro (CAD/CAM Nano Hybrid Ceramic) was used as particle-filled composite CAD/CAM material, saremco Print Crowntec (3D printable resins-based) as 3D printed composite material, and the control group was composed of IPS e.max. ZirCAD ivoclar vivadent (zirconia) was used to fabricate mandibular first molar screw-retained, implant-supported crowns. After the fabrication, the crowns were cemented with the Rely X U200 self-adhesive resin cement (3M ESPE, Germany) on stock abutments tightened to analogs embedded in acrylic resin. Finally, all crowns were subjected to a fracture resistance test. fracture strength was evaluated by using one–way ANOVA with Chi-square used for the association between the modes of fracture. Result: The results showed that there were significant differences between all the groups used, the control group (Group zirconia) was significantly higher, as the mean was equal to 6391 N. Followed by Group vericom (cad/cam) with a mean of 2558 N, then Group seramco (3D printing) with a mean of 817.92 N. Dunnett T3 test showed statistically significant differences in fracture resistance between the three groups. There was no significant difference between the modes of fracture and the methods. Conclusion: Screw-retained implant-supported crowns manufactured by CAD/CAM technique had better fracture resistance value than those of the 3D printed technique. Clinical Relevance: resin matrix ceramic is a possible substitute for zirconia in an implant-supported crown

3D Printing in Biocatalysis and Biosensing: From General Concepts to Practical Applications.

3D printing has matured into a versatile technique that offers researchers many different printing methods and materials with varying properties. Nowadays, 3D printing is deployed within a myriad of different applications, ranging from chemistry to biotechnology - including bioanalytics, biocatalysis or biosensing. Due to its inherent design flexibility (which enables rapid prototyping) and ease of use, 3D printing is facilitating the relatively quick and easy creation of new devices with unprecedented functions. This review article describes how 3D printing can be employed for research in the fields of biochemistry and biotechnology, and specifically for biocatalysis and biosensor applications. We survey different relevant 3D printing techniques, as well as the surface activation and functionalization of 3D-printed materials. Finally, we show how 3D printing is used for the fabrication of reaction ware and enzymatic assays in biocatalysis research, as well as for the generation of biosensors using aptamers, antibodies, and enzymes as recognition elements.

Sustainable three-dimensional printing of waste paper-based functional materials and constructs

Three-dimensional (3D) printing is a prominent technology across various industrial sectors, and its increasing popularity urgently calls for sustainable 3D printing materials. However, the availability of such materials remains under exploit. Here, we present a low-cost strategy to harnesses waste papers as a feedstock to develop sustainable 3D printing inks. This approach offers a remarkable printability and circular utilisation of biodegradable paper wastes to produce 3D printed constructs, with desired mechanical properties and shape stability for high temperature applications. Our constructs can be efficiently recycled into inks for reprinting, and our method can be applied to various types of waste papers. By employing multi-material printing, our approach can be extended to produce multi-coloured constructs, security information printings, and mechanically appealing designs. This strategy offers an innovative and sustainable solution that addresses the need for repurposing paper wastes, which would otherwise end up in landfills, while concurrently reducing the reliance on virgin plastics for 3D printing.

Experimental research on the glass fiber-reinforced effect and mechanisms of sand powder 3D-printed rock-like materials

Conducting laboratory tests on natural rocks has significant value for the scientific and practical advancement of various types of rock engineering. The investigation of a rock-like materials that is similar in characteristics and structure to natural rock is key to the further advancement of laboratory rock experiments. The rapid development of sand powder 3D printing technology in recent years has provided a solution for fabricating rock-like materials. However, the low strength and elastic modulus of sand powder 3D-printed materials limit their application in simulating natural rocks. Therefore, this paper proposes a method to enhance the mechanical properties of sand powder 3D-printed materials utilizing glass fiber reinforcement by incorporating glass fiber into sand powder 3D-printed rock-like specimens. The mechanical properties and microstructural variations of the specimens with varying glass fiber contents are investigated utilizing mechanical testing, acoustic emission, scanning electron microscopy, etc. The results indicate that (1) it is feasible to utilize glass fiber to enhance the mechanical properties of sand powder 3D-printed materials; (2) The mechanical properties of sand powder 3D printing materials are significantly enhanced by the addition of glass fiber; and (3) the mechanisms controlling the reinforcement effect of glass fiber addition on sand powder 3D-printed specimens are determined by analyzing the microstructural characteristics of the specimens. This study improves the applicability of sand powder 3D-printed materials in simulating natural rock, thereby promoting the further application of 3D printing in the field of rock mechanics.

Open-source hand prosthesis: evaluation of mechanical feasibility and additive manufacturing potential

This study delves into the risks associated with 3D-printed hand prostheses lacking mechanical feasibility studies. Such unvalidated prostheses may exhibit various issues like durability shortcomings, anatomical incompatibility, functional safety concerns, manufacturing quality deficiencies, and health risks due to inappropriate materials. These issues can lead to damage or premature failure during use, discomfort, skin irritation, injuries, inability to withstand functional loads, and health hazards from toxic or allergenic substances. Therefore, ensuring the safety, quality, and effectiveness of these prostheses is crucial. The study focuses on a mechanical feasibility study conducted through Finite Element Analysis (FEA) simulations on an open-source hand prosthesis model. It evaluates mechanical properties, stress concentration areas, and displacement on the prosthesis surface. The methodology comprises three key steps: acquiring the virtual model, conducting computational simulations, and selecting the 3D printing material. The simulations assess the prosthesis’s ability to withstand compressive forces and identify stress concentration areas. Results from the study indicate that using PETG as the constituent material demonstrates mechanical viability and satisfactory performance under static force conditions. This finding underscores the importance of rigorous testing and adherence to standards in developing 3D-printed hand prostheses. Such studies contribute significantly to enhancing these devices’ safety and effectiveness, facilitating their broader adoption in healthcare settings. In summary, this study highlights the critical need for mechanical feasibility studies in the development of 3D-printed hand prostheses. It emphasizes the significance of following strict standards and regulations to ensure these devices’ safety, quality, and functionality. By doing so, it paves the way for the widespread use of these prostheses in healthcare, benefiting users and advancing the field of prosthetic technology.

Application of PolyJet 3D Printing in Production of Flexographic Printing Plates

The aim of this study was to investigate whether PolyJet technology, which uses rubber-like materials for printing and is known for its high resolution and performance, could be suitable for producing flexographic printing plates. In our research, we designed test plates that were printed using PolyJet technology with TangoBlackPlus FLX9870-DM resin. These 3D-printed plates were evaluated for their resistance to various flexographic inks and solvents, and their contact angles were measured. Subsequently, the prints were made on a Flexiproof device using water-based ink with both the test plates and traditional photopolymer plates across six different substrates. The print quality was assessed using densitometry and spectrophotometry. Our findings indicate that the 3D-printed plates are suitable for printing solid areas and lines with water-based inks. However, the print quality of the 3D-printed plates is slightly lower than that of the photopolymer plates, with the optical density values for the high-quality prints on coated papers being approximately 10% lower. Additionally, the plates printed with TangoBlack Plus resin appear to be suitable for UV inks due to their high resistance, but they are not resistant to the solvents used in solvent-based inks.

Design of a Customized Thumb Prosthesis: Focus on Functionality and Comfort

This research focuses on addressing the scarcity of personalized and affordable prostheses in Honduras by designing and developing a functional prosthesis for a thumb. The general objective was to design a model suitable for 3D printing adapted to the specific needs of a patient who had her index and thumb fingers amputated. To achieve this, an integral methodology was employed, ranging from an exhaustive literature review of current solutions to detailed material evaluations, including interviews with patients and medical experts, SolidWorks modeling, and simulations. The result was the successful design of a functional prosthesis prototype, with the selection of intentionally 3D printable materials to ensure comfort and functionality. In conclusion, this research demonstrates the viability of addressing the scarcity of personalized prostheses through innovative approaches and comprehensive design methodologies, with a focus on effectiveness and streamlining the process.