Hydrothermal liquefaction (HTL) has been identified as one of the most promising thermochemical technologies to produce liquid biofuels. Although the production cost of HTL biofuels has not yet reached a competitive price, Brazil is recognized worldwide by its mature and well-developed biomass chain, along with a very market-competitive sugarcane industry, which could be used to deploy HTL technologies in a large-scale. The present study carried out a techno-economic analysis to understand the economic performance of HTL in the Brazilian context and considered sugarcane bagasse as the feedstock in two main configurations: a HTL stand-alone facility and a HTL plant integrated with the Brazilian sugarcane industry. The integration of the HTL with a sugarcane ethanol distillery has significantly increased the internal rate of return (IRR) compared with the stand-alone, moving from 8.1%–12.6% per year, thus indicating that HTL have the potential of being economically feasible if integrated to a sugarcane mill. Moreover, the minimum fuel selling prices of biofuels (MFSP) produced in the best integrated scenario showed a very high market-competitiveness, estimated as 0.44, 0.48, 0.51 and 0.37 US$/L for gasoline, diesel, jet fuel, and marine fuel, which were slightly lower than fossil counterparts. This study has also demonstrated that the selection of liquefaction solvents is a highly sensitive parameter to the economic feasibility of HTL; water has showed the highest economic feasibility, suggesting that the utilization of ethanol as solvent may not be feasible at industrial scale.
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