Abstract Bioethanol production from lignocellulosic biomass has become an economical and environmentally friendly substitute to current petroleum-based fuels. This is due to its ability to decrease carbon dioxide emissions and make use of plentiful natural resources. Current advances in this area concentrate on improving the effectiveness and expandability of the conversion procedures by using inventive pretreatment approaches, enhanced enzyme compositions, and refined fermentation technologies. Consolidated bioprocessing (CBP) and utilizing genetically modified microbes have expedited the decomposition of intricate biomass complexes and enhanced overall productivity. Furthermore, process intensification developments, such as the adoption of hybrid reactors and continuous production systems, have considerably decreased production expenses and energy usage. Nevertheless, there are still obstacles to overcome, including the raw materials inconsistency, the demand for efficient recovery and purifying techniques, and the financial viability of extensive processes. This study examines the latest developments in bioethanol production from lignocellulosic biomass. It focuses on ecological approaches, technical advancements, and the main obstacles that need to be overcome to exploit its promise as a biofuel fully. This review primarily focused on outcomes documented in the last five years from 2019 to 2024. The first segment of this work focuses on the second-generation bioethanol production process, which includes: the properties and composition of lignocellulosic biomass, pretreatment, enzymatic saccharification, and fermentation. The subsequent portion of this paper examines a techno-economic analysis, the obstacles and the prospective technology outlook. It finishes by discussing findings from research fields that haven't been investigated yet, besides the obstacles faced in bioethanol manufacturing methods.
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