Press Fit Research Articles

Shaft-hub press fit subjected to bending couples: Analytical evaluation of the shaft-hub detachment couple

A mathematical modelling of a shaft-hub press-fit subjected to bending couples applied to the shaft extremities is developed, and the value of the bending couple inducing an undesired shaft-hub incipient detachment is analytically determined. The shaft-hub contact is modelled in terms of two elastic Timoshenko beams connected by a distributed elastic spring, whose stiffness is analytically evaluated. Two models of the distributed spring are considered. The first model expresses the combined deformability of both the shaft and the hub cross sections. The second model accounts for the stiffening effect exerted by the shaft portion protruding from the hub on the adjacent shaft part that is in contact with the hub, and, consequently, it assumes only a rigid body motion of the shaft cross section, thus neglecting its deformability.

Effect of stem sizing and position on short-term complications with canine press fit cementless total hip arthroplasty.

To determine the influence of stem sizing and positioning with early subsidence and stem complications with cementless (BFX) total hip arthroplasty (THA). Retrospective case series. Fifty-five dogs; 58 THAs. Eighty cobalt-chromium BFX THAs were reviewed, 58 met inclusion criteria. Implant size, positioning, and major complications within 12 months of surgery were recorded. Femoral canal flare (FCF), canal fill, stem angle, and subsidence at 3 months were measured from postoperative radiographs. Appropriateness of final stem size was assessed with digital templates. Odds ratios for associations were calculated. Mean ± SD coronal canal fill (Fillcor ) was 75% ± 6, FCF was 2.0 ± 0.3, and subsidence was 1.7 mm ± 2.6. Stem angulation ranged from 7° varus to 6° valgus, and 7° cranial to 3° caudal. Appropriately sized stems (n = 45) had a mean Fillcor of 78%. Major stem complications occurred in 12% of THAs. Femora with subsidence > 3 mm were 45.3 times more likely to develop postoperative stem complications (P = .02). Stems with varus angulation ≥ 5° were 12.5 times more likely to sustain intraoperative fissures (P = .03). Stems considered undersized based on postoperative digital templating were 5.6 times more likely to develop stem complications (P = .04) and 5.7 times more likely to subside > 3 mm (P = .03). Varus stem angulation should be avoided to prevent fissures. Canal fill is a poor indicator of optimal stem size and the current recommendation of >85% is unnecessarily high. Postoperative templating may be useful for assessing appropriateness of stem size.

Fatigue crack growth life prediction of railway hollow axis with flaws under press fitting and measured dynamic stress spectrum

Damage tolerance analysis and residual life of the train hollow axis at the speed of 385 km/h were conducted with measured stress spectrum and press fits of wheel-axle and gear-axle in the framework of linear elastic fracture mechanics by 20-node isoparametric singular element in the close vicinity of crack tip. For this purpose, a postulated semi-elliptical surface crack with an initial depth of 2 mm was inserted into the shaft shoulder, wheel-axle pressing area, wheel-gear transition zone, gear-axle pressing area and axle body, respectively. Numerical simulation shows that the fatigue cracking lives of wheel-gear release groove, shaft shoulder, wheel-axle pressing area, and gear-axle pressing zone are approximately 79, 587, 8239 and 3725 thousand kilometers, respectively. Due to a typical compressive stress near the middle of axis body, it is identified that the crack is arrested. Research results provide important theoretical basis and scientific support for the safety design and reliable service of the hollow axle of next generation China high-speed train.

Influence of the fixation region of a press–fit hip endoprosthesis on the stress–strain state of the “bone–implant” system

Although significant progress has been made in the development of total hip replacement, behaviour of the femoral component of an endoprosthesis in relation to the type of its fixation in the bone is still not fully understood. In this paper, behaviour of the femoral bone and the stem prosthesis is studied taking into account different types of prosthesis fixation in the medullary canal of the femur under the action of functional loads. For an analysis, a three-dimensional model of a femur has been developed based on the results of a computed tomography. The stress–strain state governing behaviour of the femoral bone and the stem prosthesis has been estimated with the use of the finite element method (FEM).The FEM analysis has shown that for the diaphyseal fixation, the area of contact between the surface of the endoprosthesis and the bone is insufficient and leads to large stresses in the implant accompanied by stress concentration in the distal femur. An increase in the area of contact between the implant and the bone raises the stiffness of the "bone–implant" system, which, in turn, reduces stresses in the implant. The applied metaphyseal-type fixation yielded an improvement of results regarding behaviour of the femoral bone and the stem prosthesis. Namely, the study yielded the distribution of stress in the bone similar to the physiological stress state.

Analysis of Machining Process of the Hydraulic Cylinder Block with Interference Press Fitting

Because the inner hole of the cylinder is matched with the piston, and frequent relative motion is need, so the quality of its processing has great influence on the stability and reliability of the hydraulic cylinder. In this paper the overall process on processing technology of hydraulic cylinder block for pressing fit parts is designed, and its important implementation processes were analyzed, the clamping method and the fixture of inner hole machining are designed. These processes and measures are of significance to the processing of similar products.

Revision total knee arthroplasty with porous-coated metaphyseal sleeves provides radiographic ingrowth and stable fixation.

Porous-coated metaphyseal sleeves are designed to fill bone defects and facilitate osseointegration when bone loss in encountered during revision total knee arthroplasty (TKA). The purpose of this study is to evaluate short-term results of porous-coated metaphyseal sleeves with regards to implant fixation and clinical outcomes. A retrospective review was conducted on 50 patients (79 sleeves-49 tibial and 30 femoral) who had a press-fit metaphyseal sleeve with revision TKA. Tibial and femoral bone loss was classified according to the Anderson Orthopaedic Research Institute (AORI) bone defect classification. Post-operative complications of infection, revision surgery, and dislocation were assessed. Follow-up radiographs were evaluated for signs of loosening using the criteria developed by the Knee Society. The median follow-up was 58.8months (range 25.8-93.0months). The bone loss classifications were 1 type 1, 30 type 2a, 2 type 2b, and 17 type 3, and with regards to the femur, 5 were type 1, 8 type 2a, 31 type 2b, and 6 type 3. At final follow-up, 41/45 (91.1%) tibial and 28/29 (96.6%) femoral sleeves showed radiographic evidence of ingrowth. Of these 69 patients, all showed radiographic evidence of bony ingrowth. Three sleeves were revised for infection and two for loosening. The re-operation rate for loosening was 5/74 (6.8%) and for any reason was 14/74 (18.9%). Modular porous-coated press fit metaphyseal sleeves fill defects and provide evidence of radiographic ingrowth. Short-term stable fixation can be achieved with sleeves, which is helpful as more patients undergo revision total knee arthroplasty with greater bone loss. Longer duration studies are needed to ascertain the survival rate of these implants. IV.

A combined analytical‐experimental investigation of friction in cylinder liner inserts under mixed and boundary regimes of lubrication

AbstractIt is necessary to develop an analytical solution in order to combine predictions with measured tribological parameters and fundamentally understand the mechanism of lubrication in a typical region of engine cycle, using tribometric studies. This paper deals with the development of such a representative approach. An analytical, rather than a numerical approach is expounded, as it is shown to suffice for the purpose of precise time‐efficient predictions, which conform well to the measurements. The effect of surface topography, material and operating conditions are ascertained for the representative case of top compression ring—cylinder liner contact at the top dead centre reversal in transition from the compression to power stroke. Stainless steel uncoated surface used as press fit cylinder liners for niche original equipment manufacturer applications are compared with those furnished with a Nickel‐Silicon Carbide wear‐resistant coating of choice in high performance motorsport. © 2017 The Authors Lubrication Science Published by John Wiley & Sons Ltd.

Segmental acetabular rim defects, bone loss, oversizing, and press fit cup in total hip arthroplasty evaluated with a probabilistic finite element analysis.

Management of segmental rim defects and bone mineral density (BMD) loss in the elderly prior to total hip replacement is unclear within classification systems for acetabular bone loss. In this study, our objectives were (1) to understand how a reduction in BMD in the elderly affects the oversizing of a press-fit cup for primary fixation and (2) to evaluate whether the location of the segmental defect affected cup fixation. A finite element (FE) model was used to simulate and evaluate cup insertion and fixation in the context of segmental rim defects. We focused on the distribution of patients over age 70 and used BMD (estimated from CT) as a proxy for aging's implications on THR and used probabilistic FE analysis to understand how BMD loss affects oversizing of a press-fit cup. A cup oversized by 1.10 ± 0.28mm provides sufficient fixation and lower stresses at the cup-bone interface for elderly patients. Defects in the anterior column and posterior column both required the same mean insertion force for cup seating of 84% (taken as an average of 2 anterior column and 2 posterior column defects) compared to the control configuration, which was 5% greater than the insertion force for a superior rim defect and 12% greater than the insertion force for an inferior rim defect. A defect along the superior or inferior rim had a minimal effect on cup fixation, while a defect in the columns created cup instability and increased stress at the defect location.

What have we learned from 100% success of press fit condylar rotating platform posterior stabilized knees?: A 5-10 years followup by a nondesigner.

Background:Total joint arthroplasties of the hip and knee represent a remarkable feat of modern medicine in terms of reducing pain and restoring function to millions of patients afflicted with severe arthritis. Oftentimes, the performance and longevity of new implants and devices are based on limited data. This is the first study by a non-designer on the press fit condylar rotating platform posterior stabilized (PFC-RP-PS) design with 100’ success. This has a relevance, vis-á -vis bias that one may have in terms of reproducibility of technique and funding from the manufacturer. We associate our excellent mid-term results to intra operative technical aspects and stringent intra operative exclusion criteria.Materials and Methods:Our study includes a cohort of 121 selected knees operated between January 2003 and October 2010. We used cemented, posterior stabilized (PS), mobile bearing (MB), and RP prosthesis from the same manufacturer in all these 121 knees. The patients were evaluated bi-annually with the calculation of their Knee Society Scores (KSS) and a radiological assessment for loosening/osteolysis.Results:120 knees were available for followup. The average Knee Society clinical and functional scores, respectively, were 27 points and 40 points preoperatively and 93 points and 95 points postoperatively. This indicates a mean increase of about 71’ in the clinical score and about 58’ in the functional score, which is statistically significant. The mean postoperative flexion was 124°, a mean increase of 23° from the preoperative flexion of 101°. There were no revisions (Kaplan-–Meier survivorship of 100’).Conclusions:We feel durable and reproducible results of PFC-RP-PS design knees are very technique sensitive. The way ahead with the PFC-RP-PS knees looks promising when the exclusion criteria for this design are strictly met. Coming from a non-designer, this study acquires a higher degree of relevance without any designer's or manufacturer's bias.

Osteochondral Allografts in Shoulder Surgical Procedures.

The use of fresh osteochondral allografts has become popular in many joint-preserving orthopaedic procedures and shows early promising results within the shoulder. Distal tibial allograft contains a stout cartilaginous layer that appears to have highly congruent curvature and concavity to the glenoid, which makes for an optimal allograft option for instability. In the setting of large Hill-Sachs lesions, the use of a humeral-head osteochondral allograft is essential to restore geometry, stability, and mechanics of the native glenohumeral joint. One must be cautious with the treatment of glenoid chondral lesions with osteoarticular grafting procedures because of the depth of the glenoid compared with the depth of subchondral bone on the graft necessary to achieve a press fit, and advanced imaging is recommended when planning an operative intervention. Optimizing joint-preservation treatment with osteochondral allografts will rely on the long-term results of these procedures, and careful patient selection, preoperative discussion, and realistic expectations are necessary.

Fresh osteochondral allograft transplantation for osteochondritis dissecans of the capitellum in baseball players

Osteochondritis dissecans (OCD) of the capitellum is a rare yet debilitating injury seen in young athletes. This is the first report in the literature describing fresh osteochondral allograft transplantation (FOCAT) to treat OCD of the capitellum. Nine male baseball players (mean age, 15.3; range, 14-18 years), with OCD of the capitellum were treated with FOCAT. There were 6 pitchers and 3 position players. A ligament-sparing, mini-open approach was used. A fresh femoral hemicondyle was used as a donor source. Of the 9 patients, 7 required 1 plug and 2 required 2 plugs. The average plug diameter was 11 mm (range, 8-18 mm). Five plugs were press fit, and 4 required additional fixation. Clinical outcomes were evaluated at a mean follow-up of 48.4 months (range, 11-90 months). Preoperative and postoperative outcome scores were calculated using the paired t test. The Mayo Elbow Performance score improved from an average 57.8 to 98.9 (P < .01). The Oxford Elbow Score improved from 22.4 to 44.8 (P < .01). The Disabilities of the Arm, Shoulder and Hand score improved from 35.2 to 5.4 (P < .01). The visual analog scale score improved from 7.8 to 0.5 (P < .01). The Kerlan-Jobe Orthopaedic Clinic Shoulder and Elbow score improved from 32.6 to 82.5 (P < .01). All patients returned to throwing and were still active in their sport or played at least 2 years of baseball before leaving the sport unrelated to the elbow. FOCAT for OCD of the capitellum in properly selected cases is a viable treatment with significant functional improvement and pain reduction in throwers.

Fixation techniques and stem dimensions in hinged total knee arthroplasty: a finite element study.

No evidence-based guidelines are available to determine the appropriate stem length, and whether or not to cement stems in revision total knee arthroplasty (TKA). Therefore, the objective of this study was to compare stresses and relative movement of cemented and uncemented stems of different lengths using a finite element analysis. A finite element model was created for a synthetic tibia. Two stem lengths (95 and 160mm) and two types of fixation (cemented or press fit) of a hinged TKA were examined. The average compressive stress distribution in different regions of interest, as well as implant micromotions, was determined and compared during lunge and squat motor tasks. Both long and short stems in revision TKA lead to high stresses, primarily in the region around the stem tip. The presence of cement reduces the stresses in the bone in every region along the stem. Short stem configurations are less affected by the presence of cement than the long stem configuration. Press-fit stems showed higher micromotions compared to cemented stems. Lowest stresses and micromotion were found for long cemented stems. Cementless stems showed more micromotion and increased stress levels especially at the level of the stem tip, which may explain the clinical phenomenon of stem-end pain following revision knee arthroplasty. These findings will help the surgeon with optimal individual implant choice.

A prospective 24 months follow-up of a three component press-fit prosthesis for hallux rigidus.

The aim of this study was to evaluate the results following total first metatarsophalangeal (FMTP) joint replacement arthroplasty using a modular three component press fit prosthesis at two year follow up. All patient data was collected in a prospective way in four study centres. Both preoperative and postoperative evaluation consisted of an assessment using the AOFAS-HMI score, visual analogue scale for pain, evaluation of the range of motion and patient satisfaction scores. Postoperative X-rays were reviewed for loosening and radiolucency up to two years. Fifty-five feet were available for analysis at 24 months. Two implants were removed during the study. Six more feet had additional surgery due to stiffness or malalignment. Postoperative AOFAS-HMI scores improved significantly by 32.4 points at two year follow-up (p<0.001). The visual analogue scale for pain improved significantly from 6.8 (std 1,6) preoperatively to 1.6 (std 1,9) postoperatively (p<0.0001). Mean dorsiflexion improved from 12.6 (std 10,1) degrees preoperatively to 31.2 (std 16,8) degrees postoperatively. Eighty-seven percent of patients were moderately to well satisfied with the end result. Eighteen prostheses showed radiolucency at 24 months. Implantation of a Metis® modular three component press fit prosthesis for the metatarsophalangeal joint in hallux rigidus shows significant improvement in AOFAS-HMI scores and a decrease in pain. Concerns remain with regard to early reoperation rate (14.5%) and long term survival of the implant. Future studies will have to address these aspects.

Linear Sine Wave Profiling to Machine Instability Targets

Specialized machining processes and programming have been developed to deliver thin tin and copper Richtmyer-Meshkov instability targets that have different amplitude perturbations across the face of one 4-in.-diameter target. Typical targets have anywhere from two to five different regions of sine waves that have different amplitudes varying from 4 to 200 μm across the face of the target. The puck is composed of multiple rings that are zero press fit together and diamond turned to create a flat platform with a tolerance of 2 μm for the shock experiment. A custom software program was written in Labview to write the point-to-point program for the diamond-turning profiler through the X-Y-Z movements to cut the pure planar straight sine wave geometry. The software is optimized to push the profile of the whole part into the face while eliminating any unneeded passes that do not cut any material.

Effect of Acetabular Component Positioning on Functional Outcomes in Primary Total Hip Arthroplasty

BackgroundAcetabular component positioning is crucial to a successful total hip arthroplasty (THA). This study evaluated the effect of absolute acetabular component position as well as acetabular position relative to bony anatomy on patient-reported functional outcomes after primary THA. MethodsPrimary, press fit, hemispherical metal-on-polyethylene THA performed between 2003 and 2011 were analyzed. Western Ontario and McMaster Osteoarthritis Index (WOMAC), Harris Hip Score (HHS), Short Form-12 scores, and radiographs between 2 and 3 years after the index procedure were assessed. ResultsOf the 1241 primary THA included, the mean abduction and anteversion angles were 44.4 ± 6.94 and 21.7 ± 11.9 degrees, respectively. The mean anterior and lateral overhang were 1.9 ± 3.6 and 2.5 ± 3.4 mm, respectively. There was no correlation between functional outcomes and acetabular inclination. A weak positive correlation between anteversion and HHS (P < .001) and WOMAC (P = .02) scores was found. For relative position, anterior overhang of the acetabular component beyond the bone resulted in inferior Short Form-12 physical function (P = .001), HHS (P = .004), and WOMAC (P < .001) scores compared to those with bony coverage. Mean HHS pain score was 41.20 ± 5.69 in patients with lateral overhang and 41.97 ± 5.04 in those who had bony coverage of the lateral edge of the acetabular component (P = .02). ConclusionThe tribology and biomechanics of acetabular component position have been extensively studied without examination of how it affects patient function. Although statistical significance was seen, clinical outcome scores were not sensitive enough to show a clinically significant effect of the absolute or relative position of the acetabular component.

Impaction autografting: bone-preserving, secure fixation of a standard humeral component

When fixed with bone ingrowth, a tight diaphyseal press fit, or cement, the humeral component of a shoulder arthroplasty may present problems of malposition, stress shielding, or periprosthetic fracture or difficulty with removal at revision arthroplasty. We have avoided the need for these fixation methods by using impaction cancellous autografting of the humeral stem, minimizing contact between the prosthetic stem and the humeral cortex. This study presents the radiographic survivorship of impaction-autografted humeral implants using component subsidence as the primary endpoint. We reviewed 286 primary anatomic shoulder arthroplasties having an average follow-up of 4.9 ± 2.7 years. Initial postoperative radiographs and minimum 2-year follow-up radiographs were evaluated by 3 observers to assess subsidence. Two different implants (Humeral Replacement Prosthesis [HRP] and Global Advantage prosthesis) were used. Of 286 stems, 267 (93.4%) had not subsided. The Global Advantage prosthesis had a subsidence-free survival rate of 98.5% at 5 years. The stiffer-stemmed HRP used early during the study had a higher rate of subsidence compared with the currently used Global Advantage stem (hazard ratio, 5.6; P = .001). Radiolucent lines of 2 mm or greater were less common for the Global Advantage prosthesis than for the HRP in each of 7 zones (P < .001). Total shoulder arthroplasty was associated with a higher rate of subsidence compared with hemiarthroplasty (hazard ratio, 2.6; P = .12). Impaction autografting provides a secure, durable, bone-preserving means of humeral component fixation in anatomic shoulder arthroplasty.

СОВЕРШЕНСТВОВАНИЕ ТЕХНОЛОГИИ СБОРКИ СОЕДИНЕНИЯ ДЕТАЛЕЙ С НАТЯГОМ

The purpose of the study is to increase the strength of the collected compounds and to expand the technological accuracy of the method of Assembly with an interference fit. Fixed press-fit connection with interference are widely used in machine building, when the transfer of substantial axial forces are required, torques or combined loads from their joint action. Resistance to mutual misalignment of the parts in these compounds is created and supported by the forces of elastic deformation on the mating surface of the covered part (shaft) and stretching on the mating surfaces of the covering parts (holes) is proportional to the magnitude of the preload in the connection. In such compounds, the diameter of the shaft before Assembly is always larger than the diameter of the hole. In the article the analysis of the known different ways of joining parts with interference fit, including hydraulic presses. The second problem is solved due to the fact that the connection details with tightness is carried out by pressing the press stroke from one detail to another, and the breakdown of the compounds obtained by the relative longitudinal movement of parts, in which the breakdown is carried out periodically in the process of pushing through the transfer of force from the press stroke to pressed items to the elastic connection. The force on the press stroke is created by a hydraulic cylinder with large displacement, a resilient connection between the slider and pressed item performs in the cylinder, the fluid pressure and volume which can be adjusted by changing the stiffness and capacity of the drive RAM, as well as the magnitude of its longitudinal movement during the disruption. The scheme of Assembly of the connection de-hoist with tension. Original technical solution for press fit connection parts extends the technological possibilities of the equipment, increases the strength of the collected compounds and can be used in machine building, particularly in mechanical Assembly processes and, in particular, in the repair and production of agricultural machinery.

Experimental and numerical study on crack initiation under fretting fatigue loading

Press-fitted railway axles and wheels are subjected to fretting fatigue loading with a potential hazard of crack initiation in press fits. Typically, the resistance against crack initiation and propagation in press fits is investigated in full-scale tests, which procedure is both costly and time consuming. In this context, combined experimental and numerical approaches are of increasing practical importance, as these may reduce the experimental effort and, moreover, provide a basis for the transferability of experimental results to different axle geometries and materials. This study aims at evaluating stress–strain conditions under which fretting fatigue crack initiation is likely to occur. Experiments on small-scale specimens under varying fretting fatigue load parameters and their finite-element modelling to characterize the resulting stress–strain fields are performed. Subsequently, different multiaxial fatigue parameters are applied to predict crack initiation under fretting fatigue conditions.

DBEM crack propagation for nonlinear fracture problems

A three-dimensional crack propagation simulation is performed by the Dual Boundary Element Method (DBEM). The Stress Intensity Factors (SIFs) along the front of a semi elliptical crack, initiated from the external surface of a hollow axle, are calculated for bending and press fit loading separately and for a combination of them. In correspondence of the latter loading condition, a crack propagation is also simulated, with the crack growth rates calculated using the NASGRO3 formula, calibrated for the material under analysis (steel ASTM A469). The J-integral and COD approaches are selected for SIFs calculation in DBEM environment, where the crack path is assessed by the minimum strain energy density criterion (MSED). In correspondence of the initial crack scenario, SIFs along the crack front are also calculated by the Finite Element (FE) code ZENCRACK, using COD, in order to provide, by a cross comparison with DBEM, an assessment on the level of accuracy obtained. Due to the symmetry of the bending problem a pure mode I crack propagation is realised with no kinking of the propagating crack whereas for press fit loading the crack propagation becomes mixed mode. The crack growth analysis is nonlinear because of normal gap elements used to model the press fit condition with added friction, and is developed in an iterative-incremental procedure. From the analysis of the SIFs results related to the initial cracked configuration, it is possible to assess the impact of the press fit condition when superimposed to the bending load case.

Normalization of the stress concentrations at the rounded edges of an interference fit between a solid shaft subjected to bending and a hub

ABSTRACTThe elastic stress concentrations are addressed that are developed from the keyless frictionless press fit of a shaft subjected to bending into a hub with rounded bore edges. Derived from a formal modeling of the title problem in terms of an integral equation, a set of normalized parameters is proposed that accounts for the combined effects on the hub stress concentration of the fillet radius, the shaft radius, the hub outer radius, the hub axial length, the interference, the Young's modulus, and the bending couple. A numerical validation of the normalized parameters is presented. With the aid of Finite Elements, various design charts are compiled that (a) forecast the bending couple initiating the detachment between the shaft and the hub, and (b) report the elastic stress concentrations within the hub versus the proposed normalized parameters in the absence of shaft–hub detachment. Such charts assist the designer in dimensioning an interference fit in the presence of a bending couple.