A protocol is devised for the optimal secretion and recovery of acid (fungal) protease preparation at 400 1 scale. Using UV-exposed, high yielding Rhizopus SMC strain, this protocol comprised of: (a) an optimized production medium (pH 4.3 ± 0.2) containing 3% (w/v) wheat flour, 0.1% (v/v) Tween-80, 0.003% (v/v) corn oil and 0.1 N NaOH-extract (1 h, 90°C) of 3% (w/v) soybean flour and 0.5% (w/v) casein; (b) optimized physical parameters of production, such as a 24-h-old inoculum (5%, v/v), 28 ± 1°C, 300 ± 20 rpm, aeration at the rate of 13 ± 2 m 3 h −1 for the first 16 h and 33 ± 3 m 3 h −1 after 16 h until harvesting (80 ± 10 h); and (c) recovery steps including filtration (600 1 h −1, rate of filtration), precipitation (15°C, 8 h) with 4 vol of denatured spirit, centrifugation (27°C, 1700 rpm, 1800 1 h −1), dehydration under vacuum (740 mm of Hg, 35°C, 20 h) and pulverization through 200 mesh sieve. This procedure afforded an average 70% recovery of acid protease in the form of off white-faintly brown coloured free-flowing powder containing 2000 ± 200 U g −1 activity. The raw material cost was US$ 18 ± 2 MU −1. During storage in moisture-free conditions for 24 months at 4, 27 and 37°C, the protease preparation was found to retain 90, 80 and 75% of its initial activity, respectively. The enzyme was stable in a broad pH range and its optimal activity was at 60°C. These features are desirable in commercial applications of acid protease in (a) degreasing-cum-dehairing of hide for superior leather, (b) digestive aid formulation and (c) the preparation of protein hydrolysates.