The use of waste foundry sand (WFS) in concrete production has gained attention as an eco-friendly approach to waste reduction and enhancing cementitious materials. However, testing the impact of WFS in concrete through experiments is costly and time-consuming. Therefore, this study employs machine learning (ML) models, including support vector regression (SVR), decision tree (DT), and AdaBoost regressor (AR) ensemble model to predict concrete properties accurately. Moreover, SVR was employed in conjunction with three robust optimization algorithms: the firefly algorithm (FFA), particle swarm optimization (PSO), and grey wolf optimization (GWO), to construct hybrid models. Using 397 experimental data points for compressive strength (CS), 146 for elastic modulus (E), and 242 for split tensile strength (STS), the models were evaluated with statistical metrics and interpreted using the SHapley Additive exPlanation (SHAP) technique. The SVR-GWO hybrid model demonstrated exceptional accuracy in predicting waste foundry sand concrete (WFSC) strength characteristics. The SVR-GWO hybrid model exhibited correlation coefficient values (R) of 0.999 for CS and E, and 0.998 for STS. Age was found to be a significant factor influencing WFSC properties. The ensemble model (AR) also exhibited comparable prediction accuracy to the SVR-GWO model. In addition, SHAP analysis revealed an optimal content of input variables in the concrete mix. Overall, the hybrid and ensemble models showed exceptional prediction accuracy compared to individual models. The application of these sophisticated soft computing prediction techniques holds the potential to stimulate the widespread adoption of WFS in sustainable concrete production, thereby fostering waste reduction and bolstering the adoption of environmentally conscious construction practices.