To address the pressing concerns of fossil fuel depletion and environmental degradation, extensive research is underway on hydrogen production via water electrolysis. The formidable energy barrier inherent in electrochemical water decomposition significantly impedes efficient hydrogen generation, thus necessitating the development of highly effective electrocatalysts. Surface modifications of transition metals offer a promising avenue for reducing the energy barrier associated with the hydrogen evolution reaction (HER), as well as the hybrid structure with carbon materials can augment electrical conductivity and structural resilience. Furthermore, surface engineering through nitrogen doping on carbon shells can furnish electrochemically active catalytic sites. In this study, we present the synthesis of Cobalt-Iron nano cubes encapsulated within a nitrogen-doped carbon shell. The N-doped carbon shell was obtained through the calcination of a polymer layer coated on a Co-Fe Prussian blue analogue precursor. Additionally, the nano cubes were further encapsulated in a melamine layer to enhance the nitrogen dopant content, thus optimizing the electrocatalytic performance. The optimized CoFe@highly n-doped shell exhibits a low overpotential (98.2 mV) than CoFe@n-doped shell (133.2 mV) at 10 mA cm-2 on alkaline HER performance, and the exhibited performances were stable after 3,000 CV cycles. To commercialize electrocatalyst for hydrogen production, the CoFe@highly n-doped shell was applicated on anion exchange membrane (AEM) device. The CoFe@highly n-doped shell as cathode catalyst in AEM water electrolyzer shows low cell voltage of 1.808 V to achieve current density of 0.5 A cm-2.
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