Mission-critical (MC) sensor and actuator networks (SANs) are being applied widely for multiaxis motion control of robotic manipulators , particularly for performing MC tasks in smart manufacturing. One of the most challenging tasks in MC-SANs is the development of a precision time synchronization (PTS) protocol. A conventional precision time system uses the IEEE 1588 v2 standard [1] ; however, in MC-SANs, many factors need to be considered when designing an IoT computing system, such as robustness, cost-effectiveness, interoperability and scalability. This study proposes a high-precision time synchronization protocol based on Modbus sensors and actuator networks for an industrial fieldbus network. The PTS protocol design and hardware synthesis are conducted with a consistent and systematic design methodology. GRAFCET is used to model the individual functional modules and hierarchical behavior of the system. The behavior of each module is represented as a sequential–concurrent hybrid discrete event system . We apply high-level synthesis rules to design PTS hardware for a complex PTS system based on the VHSIC hardware description language (VHDL). The PTS hardware module has an embedded PTS algorithm with a proportional error correction model, and the time synchronization accuracy of the precision time protocol (PTP) chip is up to 42 ns. Experimental results demonstrate that our high-performance PTS controller chip can satisfy the requirements of multiaxis motion control and that it is more efficient than other protocols and products designed for similar industrial manufacturing applications.
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