Precipitate Size Research Articles

Effect of Magnesium Modification on Inclusions and Carbide in As‐Cast 21‐4N Valve Steel

To investigate the impact of magnesium on the inclusions, carbides, and microstructure of the 21‐4N valve steel, the magnesium modification industrial experiment is carried out. Optical microscope, a scanning electron microscope with an energy‐dispersive spectrometer, thermodynamic calculation, and a 3D etching method are used. In the results, it is shown that the oxide inclusions in steel modifies from Al2O3–MnO to MgO–MnO–SiO2 after magnesium modification, which presents a more dispersed size distribution. The primary precipitates in the steel remain as massive carbide M23C6 and lamellar precipitate γ + M23C6, and the maximum size of large carbides and lamellar precipitates in the magnesium‐modified steel decreases from 15.1 to 13.4 μm and from 98.8 to 68.8 μm, respectively. Furthermore, Mg‐containing inclusions act as more heterogeneous nucleation cores for austenite precipitation, resulting in the refinement of austenite grain and a reduction in the last‐to‐solidify region. The reduction in the last‐to‐solidify region limits the growth space of carbides and contributes to their size refinement.

Polysaccharide Functionality in Wine-like Model Systems with Oat and Egg White Model Proteins

Interactions between wine proteins and polysaccharides have the capacity to regulate the stability, shelf-life, and turbidity of red wines. Understanding these macromolecular interactions helps with maintaining stability and reproducing high quality wines. Model polysaccharides (carboxymethyl cellulose, mannoproteins, and fruit pectin) and model proteins (egg white and oat protein) were selected to assess protein–polysaccharide interactions within a model wine solution. The wine-like solution was created to simulate the correct pH, ethanol strength, and pigment content. Any interactions with polymeric pigments—anthocyanins and tannins—can also be investigated in this matrix. To analyze the aggregative potential of the macromolecules, particle size and Zeta-potential (ζ-potential) measurements were recorded for the samples with increasingly complex compositions. Carboxymethyl cellulose was found to increase particle sizes, likely binding more than proteins, but also improved the overall stability of the solution. Fruit pectin and mannoprotein were effective at causing precipitation while not removing the color of the model wine. The use of mannoprotein ensued in overall smaller particles for both suspended aggregate and precipitate sizes, indicating higher selectivity. Fruit pectin increased precipitate sizes and decreased suspended aggregate sizes. This study implements model proteins to evaluate complex macromolecular interactions using measurements of ζ-potential and particle size.

Effect of Nb Content on the Abnormal Grain Growth in 20MnCr5 Hot‐Rolled Bar

In the present article, the abnormal grain growth behavior of 20MnCr5 hot‐rolled bars with microalloying of 0.0198 wt% niobium low‐Nb steel (LNb) and 0.0241 wt% niobium high‐Nb steel (HNb) are investigated after heat treatment at 960 °C for 4 h. The radius of the hot‐rolled bars is 22.5 mm and the results show that the mixed grain region in LNb hot‐rolled bar is with a radius ranging from 9.5 to 22.5 mm, while the mixed grain region in HNb hot‐rolled bar is with a radius of 20 to 22.5 mm. The main precipitates are AlN and NbC, particles, and their composite precipitates. In LNb and HNb, the precipitates in outer region 1 are larger than those in inner region 3, and the number density is less. In the same region, the particle size of precipitates in LNb is larger than that in HNb, and the number density is much lower. Therefore, the mixed grains appear near the outer region of the experimental steels, and the mixed grain phenomenon of LNb is more serious than that of HNb.

S1aUnnotched fatigue behavior of the lased powder bed fused and hot isostatic pressed Inconel 718 at 600 °C

The microstructure and mechanical properties of hot isostatically pressed (HIP) Inconel 718 additively manufactured using the laser beam powder bed fusion (LPBF) process were investigated at 600 °C, with emphasis on the high cycle fatigue behavior evaluated using the rotating bend fatigue tests, and elucidation of the role of γ” precipitate size on the fatigue resistance. Experimental results show that the unnotched fatigue strength (σf) of the peak aged alloy improves only by 7% after HIP, as compared to that of the non-HIP peak aged alloy, despite a significant improvement in the ductility due to HIP. Over-aging the HIP alloy, however, led to a further enhancement (by ∼14%) in σf. Fractographic analyses suggest that the fatigue crack initiation occurs from the intrusions and extrusions on the fracture surface of both versions of the aged alloy. Microstructural investigations reveal the presence of persistent slip bands (PSBs) with different morphologies in peak- and over-aged microstructures. A change in the deformation mechanism due to the size of precipitates was identified to be the reason for the formation of nano-grains (through dynamic recrystallization) within the PSBs of the alloy with a coarse γ” microstructure. In several {110} grains, ∼5 μm thick nanocrystalline grain zones formed on the specimen surface; they completely suppressed the formation of PSBs and enhanced the fatigue resistance of the HIP LPBF IN718 alloy in the over-aged condition.

Thermal Cycling Behavior of Aged FeNiCoAlTiNb Cold-Rolled Shape Memory Alloys

Fe–Ni–Co–Al-based systems have attracted a lot of interest due to their large recoverable strain. In this study, the microstructure and thermal cycling behaviors of Fe41Ni28Co17Al11.5Ti1.25Nb1.25 (at.%) 98.5% cold-rolled alloys after annealing treatment at 1277 °C for 1 h, followed by aging for 48 h at 600 °C, were investigated. From the electron backscatter diffraction results, we see that the texture intensity increased from 9.4 to 16.5 mud and the average grain size increased from 300 to 400 μm as the annealing time increased from 0.5 h to 1 h. The hardness results for different aging heat treatment conditions show the maximum value was reached for samples aged at 600 °C for 48 h (peak aging condition). The orientation distribution functions (ODFs) displayed by Goss, brass, and copper were the main textural features in the FeNiCoAlTiNb cold-rolled alloy. After annealing, strong Goss and brass textures were formed. The transmission electron microscopy (TEM) results show that the precipitate size was ~10 nm. The X-ray diffraction (XRD) results show a strong peak in the (111) and (200) planes of the austenite (⁠⁠γ, FCC) structure for the annealed sample. After aging, a new peak in the (111) plane of the precipitate (⁠⁠γ′, L12) structure emerged, and the peak intensity of austenite (⁠⁠γ, FCC) decreased. The magnetization–temperature curves of the aged sample show that both the magnetization and transformation temperature increased with the increasing magnetic fields. The shape memory properties show a fully recoverable strain of up to 2% at 400 MPa stress produced in the three-point bending test. However, the experimental recoverable strain values were lower than the theoretical values, possibly due to the fact that the volume fraction of the low-angle grain boundary (LABs) was small compared to the reported values (60%), and it was insufficient to suppress the beta phases. The beta phases made the grain boundaries brittle and deteriorated the ductility. On the fracture surface of samples after the three-point bending test, the fracture spread along the grain boundary, and the cross-section microstructural results show that the faces of the grain boundary were smooth, indicating that the grain boundary was brittle with an intergranular fracture.

Investigation on precipitate behavior and mechanical properties of Al-Zn-Mg-Cu alloys with various Zn/Mg ratios

The effect of Zn/Mg ratio on the microstructure and properties of Al-Zn-Mg-Cu alloys under single-step and double-step aging processes were investigated by using scanning electron microscopy (SEM), transmission electron microscopy (TEM), electron backscatter diffraction (EBSD), as well as hardness, room temperature tensile, and fracture toughness testing. During single-step aging, as the Zn/Mg ratio increases, the aging response of the alloys accelerates. However, the peak hardness and strength gradually decreased while the average size of precipitates increased. During double-step aging, as the secondary aging time increases, the strength and hardness of the alloys gradually decrease. Additionally, the higher the Zn/Mg ratio, the faster the strength and hardness decline. Under the T74 temper, the alloy with higher Zn/Mg ratios exhibits lower hardness and strength but better fracture toughness and larger precipitate sizes. A simple method was proposed to statistically determine the critical diameter size of GPII zone and η′ phase, which was approximately 4.47 nm. A strength model was developed to predict the yield strength of alloys, considering factors such as solid solution strengthening, grain boundary strengthening, and precipitation strengthening. The model demonstrates good predictive accuracy for both peak-aged and T74 temper alloys, providing valuable guidance for alloy design and microstructure regulation.

Evaluation of WRF model performance with different microphysics schemes for extreme rainfall prediction in Lagos, Nigeria: Implications for urban flood risk management

In Nigeria, particularly in urban areas like Lagos, flooding is a frequent natural hazard. In 2011, Lagos experienced one of its worst floods resulting in significant economic losses and displacement of people. In recent years, Lagos has continued to grapple with flooding challenges, with an equally significant flood episode occurring in 2021. This study focuses on predicting floods and forecasting extremely heavy rainfall in West Africa's equatorial zone using the Weather Research and Forecasting (WRF) model, particularly in humid tropical environments like Lagos. The study discusses the need to review existing flood models and adopt alternative flood models to address the limitations of flood prediction. As potential causes of these rainfall episodes, the interconnections between synoptic systems such as tropical easterly waves, southwesterly winds related to the West African Monsoon, and local topography and oceanic conditions are investigated. Three key metrics: root mean square error (RMSE), mean bias (MB), and mean absolute error (MAE) are used to assess the effectiveness of the computational model. Results indicate that the WRF model, specifically when using the Thompson parameterisation, can estimate the amount of rainfall accumulated over a 24-h period. This suggests that the model can predict the size of daily precipitation during intense rain events. The Thompson scheme shows better performance compared to the WSM6 scheme while evaluating the stations and episodes. During the rainfall episode on July 10, 2011, Thompson's spatial rainfall predictions were better than WSM6, resulting in a decrease in root mean square error (RMSE) of 15–31% depending on the area. Simulations of the July 2021 episode also show better performance, with a decrease in RMSE of 11–25% when comparing Thompson to WSM6 scheme. The Thompson scheme’s improved ability is directly linked to a more accurate depiction of the microphysical mechanisms that control the rainfall formation. By explicitly simulating the dynamics of ice crystals and graupel, it is possible to accurately replicate the processes of orographic lifting and moist convection that are responsible for driving intense monsoon precipitation. In addition, Thompson scheme shows a reduced degree of systemic bias in comparison to WSM6, with a 75% reduction in the average bias in rainfall accumulation over the research area. The combination of the advanced Thompson microphysics method and WRF's atmospheric dynamics shows a high level of accuracy in predicting intense rainfall and the risk of floods in this area with diverse tropical topography.

Evolution of Microstructural and Mechanical Properties of Alloy 617B During Service on a Key-Component Test Platform at 700 °C

The evolution of the microstructural and mechanical properties of alloy 617B during long-term service on a key-component test platform at 700 °C was systematically investigated. The precipitation behavior and size changes of the M23C6 and γ′ phases were characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results showed that carbide M23C6 precipitated in the form of discontinuous particles, plates, or needles at grain boundaries and within grains, while the γ′ phase had a spherical shape and was distributed in a dispersed manner. With prolonged service time, both the M23C6 and γ′ phases gradually coarsened. After 24,000 h of service, the yield strength, tensile strength, and Brinell hardness of alloy 617B significantly increased; however, the impact toughness decreased, accompanied by intergranular embrittlement. The increase in precipitate volume fraction and its contribution to the strength of the alloy were evaluated by a precipitation strengthening model. The coarsening of M23C6 was identified as the main cause of embrittlement. The findings of this study provide important experimental data and theoretical support for the stability of 617B alloys under long-term high-temperature service conditions.

Improved material properties of wire arc additively manufactured Al-Zn-mg-cu alloy through severe deformation interlayer friction stir processing and post-deposition heat treatment

In this study, Al-Zn-Mg-Cu alloys were prepared by wire arc additive manufacturing (WAAM) combined with interlayer friction stir processing (IFSP). To enhance the FSP region, an improved stirring pin was designed to broaden the stir zone effectively. Moreover, the effects of typical T6 and T73 heat treatments on the microstructure and mechanical properties of as-deposited (AS) specimen were meticulously investigated. The results indicated that heat treatments had minimal impact on grain size, dislocation density, and texture strength, but significantly altered the type, size, and distribution of precipitates. The differences in strength were primarily attributed to precipitation strengthening rather than grain boundary or dislocation strengthening. Following T6 heat treatment, the precipitates were predominantly η’, which were smaller in size and exhibited a significantly increased number density compared to AS specimen. Therefore, the average yield strength (YS) and ultimate tensile strength (UTS) increased by 39.51 % (500.21 MPa) and 15.84 % (584.26 MPa), respectively. In contrast, T73 treatment caused a substantial number of fine η’ to transform into coarser η, leading to a significant decrease in precipitate number density. Consequently, compared to T6 specimen, the average YS and UTS decreased by 47.19 % and 13.13 %, respectively.

Improving strength-conductivity synergy of Al-Cu-(Sn/Er) alloy with nanoscale substructure

As a conductive material for power transmission, Al-Cu alloy is widely used in power engineering, microelectronics and other fields. In view of the contradiction between the conductivity and strength of aluminum alloy, Sn and Er elements were selected to micro-alloy Al-Cu alloy. Al-Cu, Al-Cu-Sn and Al-Cu-Sn-Er alloys were prepared by near-liquidus casting. After solution treatment, it was subjected to three-stage alternating process of rolling and aging. The effects of micro-alloying and alternating process on the microstructure and properties of Al-Cu alloy were studied. The results show that the precipitated phase Al2Cu of Al-1.12 Cu alloy is rod-shaped after the first-stage process, and the average size is about 278±87 nm. The precipitated phases in the Al-Cu-Sn alloy are Al2Cu (average size of about 206±79 nm) and nano-sized β-Sn particles. The fine β-Sn nanoparticles in the Al-Cu-Sn-Er alloy heterogeneously nucleated on Al8Cu4Er (average size of about 167±45 nm), making Al8Cu4Er grow into particles. After secondary processing, stacking faults (SFs) appeared in the substructures of the three alloys, and the precipitated phases were further refined. The size of most precipitated phases in Al-1.13Cu-0.12Sn and Al-1.01Cu-0.15Sn-0.22Er alloys is reduced to nanometer level. After the three-stage process, some of the Al2Cu precipitates in the Al-Cu alloy are also refined to the nanometer level, and the precipitates in the other two alloys are all refined to the nanometer level. Nanotwins also appear in Al-1.01Cu-0.15Sn-0.22Er alloy. The tensile strength of Al-1.13Cu-0.12Sn and Al-1.01Cu-0.15Sn-0.22Er alloys after three-stage alternating process is 303 MPa and 327 MPa, respectively. The elongations are 21.6 % and 23.3 %, respectively. The relative conductivity was 61.7 %IACS and 59.8 %IACS, respectively. The synergistic effect of microalloying of Sn and Er elements and three-stage alternating processing technology not only reduces the size of precipitates and twins in the alloy to the nanometer level, but also adjusts the distribution of dislocation tangles and stacking faults (SFs), improves the substructure configuration, and improves the mechanical and electrical properties of conductive aluminum alloys.

Mechanism of the dependence of precipitation behavior on stress level during stress-aging in an Al-Zn-Mg alloy

Elastic stress plays a crucial role in controlling the precipitation characteristics of precipitates during the artificial aging of age-hardening metal materials. This study investigates the effects of stress level on the precipitation of precipitates in an Al-Zn-Mg alloy, using a combination of small-angle X-ray scattering, transmission electron microscopy, and differential scanning calorimetry to provide a quantitative comparison of the precipitates. The results demonstrate that the hardness of stress-aged alloy almost monotonically increases with higher applied external stress. Moreover, the precipitation behavior of precipitates varies markedly under different stress conditions. The studied alloy aged under low stress levels predominantly exhibited semi-coherent η' phases characterized by higher precipitate number density (6.0 ∼ 7.0 × 1022 m−3) and smaller precipitate size (3.28 ∼ 3.66 nm) compared to stress-free aged alloy (∼1.9 × 1022 m−3, ∼5.46 nm). Under high stress levels, enhanced dislocation diffusion and aggregation promote the heterogeneous nucleation and the formation of coarse η phases. This work provides further insights into manipulating the precipitation behavior of Al-Zn-Mg alloy through applied stress field, potentially offering solutions to achieve superior comprehensive properties in these alloys.

Precipitation Refinement via Aging Time Modification for Enhancing Wear Resistance in Ti–V–Nb Microalloyed High‐Manganese Steels

It is imperative to ensure an even distribution of refined precipitates to enhance wear resistance. Herein, different heat treatments are to control the size and distribution of precipitates. The treatments include water quenching at 1100 °C followed by aging at 400 °C for 24, 60, and 84 h, designated as AT24, AT60, and AT84, respectively. The microstructure, mechanical properties, and impact wear properties of high‐manganese steel are investigated under solution and aging conditions using scanning electron microscopy, field‐emission scanning electron microscopy, tensile testing, and impact abrasive wear testing. Notably, the absence of nanoscale precipitates largely accounts for the poor wear resistance of as‐casting steel, whereas the strengthening effect of larger micrometer‐sized precipitates is insufficient. After the solution and aging treatment, nanosized precipitates continuously form within the matrix, conducive to the formation of the deeper work‐hardening layer, thereby improving the wear resistance. The fine micrometer‐sized precipitates and evenly distributed nanoscale precipitates in AT60 actively contribute to toughness. Additionally, these precipitates interact with slip dislocations, providing stronger strengthening via the Orowan looping mechanism. The wear mechanisms of steel can be transformed from wide, deep pits to shallow grooves and microcutting by extending the aging time.

Quantification of nanoscale precipitation in AA7050 using X-ray scattering, electron microscopy and automated particle counting techniques

Material strength is dependent on several factors, including precipitation strengthening, which is the main strengthening mechanism in AA7050 aluminum alloys. These alloys contain numerous nanometer-scale precipitates that occur throughout grains and along grain boundaries when subjected to a range of heat treatment conditions. In this study, three different characterization methods were used to characterize these nanoscale precipitates: conventional scanning transmission electron microscopy (STEM); laboratory-based small-angle X-ray scattering (SAXS); and a new software analysis tool developed by Thermo Fisher Scientific: automated particle workflow (APW). Each method was used to determine average precipitate size and volume fraction of precipitation in AA7050-T7451 specimens with variable post-T7 heat treatment procedures. STEM techniques measured the average particle size as ranging from 7.6 to 17.6 nm, compared to 6.3–10.7 nm for SAXS, and 7.4–10.8 nm for APW. Volume fraction determinations varied from 0.23 to 16 %, depending on method, and were the most difficult to quantify. Significant outcomes of the current study are that SAXS and APW are the most accurate methods for determining average particle size and that future work is needed to effectively analyze precipitate volume fraction.

La drives the remarkable strength enhancement of the Cu-Cr-Zr alloy through traditional thermo-mechanical treatment

The Cu-1Cr-0.1Zr alloy with different La addition (0 %, 0.07 % and 0.14 wt%) was processed using industry suitable two-step cold rolling and aging treatment to achieve superior strength and electrical conductivity. The role of La addition on the microstructure evolution and comprehensive properties of the Cu-1Cr-0.1Zr alloy is investigated during the second rolling and subsequent aging stages. During pre-aging process, the presence of La in the Cu-1Cr-0.1Zr-0.07La alloy led to formation of smaller precipitate sizes compared to La-free Cu-1Cr-0.1Zr alloy. This facilitates a stronger cut interaction between dislocations and precipitates during secondary rolling process, which promotes the redissolution of precipitates into Cu matrix and thus results in a larger decline of 44.72 % ICAS for the electrical conductivity of Cu-1Cr-0.1Zr-0.07La alloy. After post-aging treatment, precipitates are newly formed with increased number and refined size of Cr precipitates with maintaining a coherent relationship with the matrix. Besides, the addition of La promotes Cr-rich phase precipitation and dislocation accumulation. Resultantly, remarkable increase in tensile strength by 11 % with the addition of 0.07wt%La. While, the 0.14La added alloy exhibits comprehensive properties of tensile strength 600 MPa and electrical conductivity 80.08 %IACS after aging at 440 °C for 180 min. The increase in strength was primarily attributed to precipitation strengthening and dislocation strengthening. This work provides new kinds of Cu-1Cr-0.1Zr alloy and industrial suitable thermo-mechanical treatment for fabricating high performance cooper alloy sheets.

Dynamic data-driven multiscale modeling for predicting the degradation of a 316L stainless steel nuclear cladding material

We have developed a long short-term memory stacked ensemble (LSTM-SE) surrogate modeling approach that can provide rapid predictions of microstructural evolution and the resultant mechanical properties of American Iron and Steel Institute (AISI) 316L series stainless steel (SS316L) fuel cladding under conditions of varying temperature and radiation dose rate. To acquire training data, we developed and implemented a kinetic Monte Carlo (KMC) model to simulate precipitation kinetics of M23C6, γ’, and G phases within SS316L cladding. Experimentally reported precipitation kinetics of SS316L in literature were linked to the kinetic parameters of the simulated precipitation in our KMC model. The model was then used to simulate microstructure evolution under synthetically generated treatments of varying temperature and radiation dose rate for periods of up to 3000 h. Changes in volume fraction, number density, and particle size of precipitates were recorded, and particle area fractions were correlated using statistical methods to develop the surrogate model. Simultaneously, the mechanical properties of the simulated microstructures were evaluated using microstructure-based finite element method (FEM) analysis to determine the elastic modulus, yield stress, ultimate tensile strength, and elongation to failure of the aged microstructures. Using this approach, our surrogate model can predict precipitation behavior within 0.25 % volume fraction and mechanical properties within 6 % relative error from the values predicted by the KMC and FEM models using 50 training simulations as input. The trained recurrent neural network-based model can return estimations of precipitation kinetics and mechanical properties ∼1000 times faster than the physics-based codes. This work demonstrates, as a proof of concept, that microstructural evolution under variable conditions can be predicted using a statistics-based model informed by a practicably obtainable dataset. The potential applications of this type of modeling framework are discussed.

Influence of microstructural and loading direction on the ductility and anisotropy of Ni-based superalloys

The influences of phase coarsening and loading direction on the ductility of Ni-based superalloys with phase coarsening are investigated, and the relationship between their microstructural and macroscopic mechanical properties is also explored in detail. It is found that the precipitation phase and the corresponding phase coarsening significantly influence the ductility of alloys. Furthermore, anisotropic features in ductility are observed after phase coarsening. Generally, as the volume fraction of precipitation particles or the degree of phase coarsening increases, the ductility of alloys gradually decreases; and it initially increases and then decreases gradually with the increase of loading angle, presenting an inverted ‘V’ shape. Comparatively, for the alloys with lower volume fraction of precipitation particles and higher degree of phase coarsening, the ductility shows different variation trends with the degree of phase coarsening and loading angle compared with that in materials with other microstructure features, taking the minimum value at the loading angle of 45°. The variations of ductility are closely connected to the characteristics of precipitate shape, size and distribution. The microstructure evolution and the loading direction significantly affect the initiation and movement of dislocations within the material, and result in various macroscopic ductility characteristics in the Ni-based superalloys.

Analysis of Ni-Cu Interaction in Aluminum-Based Alloys: Hardness, Tensile and Precipitation Behavior.

The present work was aimed at quantifying the effects of Ni addition in the range of 0-4% together with 0.3%Zr on the hardness and the tensile properties, volume fraction of intermetallics, and changes in size and distribution of phase precipitation in Sr-modified Al-9%Si-2%Cu-0.6%Mg cast alloys. The study was mainly carried out using high-resolution FESEM and TEM microscopes equipped with EDS facilities. Samples were solidified at the rate of ~3 °C/s and examined at different aging conditions. The investigations are supported by thermal analysis carried out at a solidification rate of ~0.8 °C/s. The results revealed that the main compositions of the Ni-based phases are close to Al3(Ni,Cu), Al3CuNi, and Al3Ni. An Al3Ni2Cu2 phase was also detected in the 4%Ni alloy. The Cu-Ni phases were observed to precipitate, covering the surfaces of pre-existing primary Al3Zr particles. The TEM analysis indicated the magnitude of the reduction in both size and density of the precipitated Al2Cu phase particles as the Ni content reached 4%, coupled with a delay in the transition from coherent to incoherency of the Al2Cu precipitates.

Anisotropic microstructure and tensile property of laser powder bed fusion fabricated Al–Mn–Mg–Sc–Zr alloy built at different layer thickness

Laser powder bed fusion (LPBF) fabricated Al–Mn–Mg-Sc-Zr alloy generally possesses a bi-modal microstructure of columnar grains and equiaxed grains. Such an anisotropic microstructure would introduce varied tensile performance in different orientations. To date, few study on the microstructure and tensile property anisotropy have been reported for LPBF fabricated Al–Mn–Mg-Sc-Zr alloys built at different layer thicknesses, which limits the exploration in mechanical property optimization. In this work, the microstructure anisotropy and room-temperature tensile properties of LPBF produced and peak-aged Al–Mn–Mg-Sc-Zr alloys built at 30 and 60 μm layer thicknesses were systematically investigated by scanning electron microscope, transmission electron microscope, and tensile testing. A higher layer thickness of 60 μm resulted in coarser grains with the precipitates size remained similarly compared to the 30 μm specimens. This led to a reduced yield strength in 60 μm specimens (492–509 MPa) comparing to those in 30 μm specimens at 502 MPa–510 MPa. In addition, the existence of columnar grains within melt pools contributed to a larger effective slip length in the vertical direction than that in the horizontal orientation. Such difference in effective slip length in the loading direction contributed to a lower strength in vertical orientations. For ductility, the slightly higher defect level in 60 μm specimens (0.58%) resulted in reduced elongations of 3%–6% compared to those of 30 μm specimens (0.10%). The ductility anisotropy was attributed to the preferential distribution of gas pores and keyhole defects at melt pool boundaries.

Effect of heat treatment on microstructure, mechanical properties and corrosion resistance of 7075 aluminum alloys fabricated by improved friction stir additive manufacturing

The use of an improved stirrng pin broadened the effective bonding area in the friction stir additive manufacturing (FSAM) of 7075 aluminum alloy. A systematic investigation was conducted to examine the effects of different heat treatment (T6, T73, and RRA) processes on the microstructure, tensile strength and corrosion resistance of as-fabricated (AS) specimen. The findings revealed that different heat treatments had minimal impact on the grain size, texture strength, and dislocation density. Variations in strength and corrosion resistance were primarily attributed to the size and distribution of precipitates. Following T6 heat treatment, the intragranular precipitates (IGPs) were smaller, with a higher proportion of η', while the grain boundary precipitates (GBPs) were coarser η, continuously distributed along grain boundaries. Consequently, T6 specimen showed the highest tensile strength, reaching 568 MPa, but had lower corrosion resistance than AS specimen due to precipitate-induced disruption of the passive film. The T73 heat treatment resulted in significant coarsening of IGPs, with a substantial transformation of η' to η, thereby reducing the precipitation strengthening effect. The coarsening of GBPs led to their discontinuous distribution along grain boundaries, which significantly increased the corrosion resistance. After RRA heat treatment, IGPs consisted of numerous fine η', while the coarser GBPs sporadically dispersed along grain boundaries. The strength of RRA specimen was only about 6 % lower than that of T6 specimen, but its corrosion resistance was significantly improved.

Substructure boundary's enhancing strain hardening ability in additively manufactured 0.75 at%C doping NiCoCr medium entropy alloy

In this study, the effect of post heat treatment on microstructural evolution and tensile properties of 0.75% of carbon doped NiCoCr MEA alloy manufactured by laser powder bed fusion (LPBF) was investigated. The post heat treatment of LPBF-built 0.75C MEA alloy was selected and carried out at 700 °C for 1hr, respectively. The microstructural observation in heat-treated 0.75C MEA HT sample shows a lower stacking fault energy (SFE) with wider stacking fault width (SFW) compared to as-built condition. In-situ nano-sized precipitates are formed along the sub-boundaries of the as₋built 0.75C MEA and 0.75C MEA HT samples which are estimated as 1.25 % and 2.45 %, respectively. After post heat treatment process, the size and ratio of nano-sized precipitates enhanced and identified as Cr-rich M23C6 carbide. Subsequently, the yield and tensile strengths increase from 823.2 MPa to 872.7 MPa and 1.05 GPa–1.15 GPa for 0.75C MEA and 0.75C MEA HT conditions, respectively which is attributed to the prevailing solid solution strengthening and precipitation strengthening. The deformation twins in as−built specimen are transformed to twin bundle once the local strain increases from 5% to 20%. The 0.75C MEA HT deformed specimen exhibits high dislocation accumulation with retained stable substructure in local strain 20% area due to the pinning effect of nano-sized precipitates which stabilizes and strengthens the substructure boundary i.e., Dynamic Hall-Petch mechanism. These results provide a new perception for achieving better strength performance by post heat treatment process for NiCoCr-based medium entropy alloys (MEA) alloy.