Number Density Of Precipitates Research Articles

Two-gigapascal-strong ductile soft magnets

Soft magnetic materials (SMMs) are indispensable for electromechanical energy conversion in high-efficiency applications, but they are exposed to increasing mechanical loading conditions in electric motors due to higher rotational speeds. Enhancing the yield strength of SMMs is essential to prevent the degradation in magnetic performance and failure from plastic deformation, yet most SMMs have yield strengths far below one gigapascal. Here, we present a multicomponent nanostructuring strategy that doubles the yield strength of SMMs while maintaining ductility. We introduce morphologically anisotropic nanoprecipitates through dislocation-driven precipitation induced by preceding deformation during heat treatment in an iron–nickel–cobalt–tantalum material. With all dimensions of the precipitates below the magnetic domain wall width, we achieve a high precipitate number density with a large specific surface area, small interprecipitate spacing, and high lattice mismatch, which impede dislocation glide and strengthen the material. Both the matrix and precipitates are ferromagnetic, yielding a high magnetic moment. This nanostructuring approach offers a pathway to two-gigapascal-strong ductile SMMs with moderately increased coercivity that can be tolerated in exchange for significantly improved mechanical performance for sustainable electrification.

Improved material properties of wire arc additively manufactured Al-Zn-mg-cu alloy through severe deformation interlayer friction stir processing and post-deposition heat treatment

In this study, Al-Zn-Mg-Cu alloys were prepared by wire arc additive manufacturing (WAAM) combined with interlayer friction stir processing (IFSP). To enhance the FSP region, an improved stirring pin was designed to broaden the stir zone effectively. Moreover, the effects of typical T6 and T73 heat treatments on the microstructure and mechanical properties of as-deposited (AS) specimen were meticulously investigated. The results indicated that heat treatments had minimal impact on grain size, dislocation density, and texture strength, but significantly altered the type, size, and distribution of precipitates. The differences in strength were primarily attributed to precipitation strengthening rather than grain boundary or dislocation strengthening. Following T6 heat treatment, the precipitates were predominantly η’, which were smaller in size and exhibited a significantly increased number density compared to AS specimen. Therefore, the average yield strength (YS) and ultimate tensile strength (UTS) increased by 39.51 % (500.21 MPa) and 15.84 % (584.26 MPa), respectively. In contrast, T73 treatment caused a substantial number of fine η’ to transform into coarser η, leading to a significant decrease in precipitate number density. Consequently, compared to T6 specimen, the average YS and UTS decreased by 47.19 % and 13.13 %, respectively.

Mechanism of the dependence of precipitation behavior on stress level during stress-aging in an Al-Zn-Mg alloy

Elastic stress plays a crucial role in controlling the precipitation characteristics of precipitates during the artificial aging of age-hardening metal materials. This study investigates the effects of stress level on the precipitation of precipitates in an Al-Zn-Mg alloy, using a combination of small-angle X-ray scattering, transmission electron microscopy, and differential scanning calorimetry to provide a quantitative comparison of the precipitates. The results demonstrate that the hardness of stress-aged alloy almost monotonically increases with higher applied external stress. Moreover, the precipitation behavior of precipitates varies markedly under different stress conditions. The studied alloy aged under low stress levels predominantly exhibited semi-coherent η' phases characterized by higher precipitate number density (6.0 ∼ 7.0 × 1022 m−3) and smaller precipitate size (3.28 ∼ 3.66 nm) compared to stress-free aged alloy (∼1.9 × 1022 m−3, ∼5.46 nm). Under high stress levels, enhanced dislocation diffusion and aggregation promote the heterogeneous nucleation and the formation of coarse η phases. This work provides further insights into manipulating the precipitation behavior of Al-Zn-Mg alloy through applied stress field, potentially offering solutions to achieve superior comprehensive properties in these alloys.

Dynamic data-driven multiscale modeling for predicting the degradation of a 316L stainless steel nuclear cladding material

We have developed a long short-term memory stacked ensemble (LSTM-SE) surrogate modeling approach that can provide rapid predictions of microstructural evolution and the resultant mechanical properties of American Iron and Steel Institute (AISI) 316L series stainless steel (SS316L) fuel cladding under conditions of varying temperature and radiation dose rate. To acquire training data, we developed and implemented a kinetic Monte Carlo (KMC) model to simulate precipitation kinetics of M23C6, γ’, and G phases within SS316L cladding. Experimentally reported precipitation kinetics of SS316L in literature were linked to the kinetic parameters of the simulated precipitation in our KMC model. The model was then used to simulate microstructure evolution under synthetically generated treatments of varying temperature and radiation dose rate for periods of up to 3000 h. Changes in volume fraction, number density, and particle size of precipitates were recorded, and particle area fractions were correlated using statistical methods to develop the surrogate model. Simultaneously, the mechanical properties of the simulated microstructures were evaluated using microstructure-based finite element method (FEM) analysis to determine the elastic modulus, yield stress, ultimate tensile strength, and elongation to failure of the aged microstructures. Using this approach, our surrogate model can predict precipitation behavior within 0.25 % volume fraction and mechanical properties within 6 % relative error from the values predicted by the KMC and FEM models using 50 training simulations as input. The trained recurrent neural network-based model can return estimations of precipitation kinetics and mechanical properties ∼1000 times faster than the physics-based codes. This work demonstrates, as a proof of concept, that microstructural evolution under variable conditions can be predicted using a statistics-based model informed by a practicably obtainable dataset. The potential applications of this type of modeling framework are discussed.

The influence of carbon content gradient and carbide precipitation on the microstructure evolution during carburizing-quenching-tempering of 20MnCr5 bevel gear

Due to the mechanism of microstructural transition, high-strength low-carbon alloy steel gears exhibit high strength and surface hardness after Carburizing-Quenching-Tempering (CQT) combined heat treatment, while maintaining good toughness in the core. The carbon potential gradient and the precipitation of carbides are the main factors affecting the final microstructure, yet there is a shortage of related research. To address this gap, this study developed a multi-physics coupled model considering the impact of carbon content to simulate microstructural transformation. Using finite element analysis, we simulated the microstructural evolution during the CQT heat treatment of 20MnCr5 bevel gear. By comparing the simulation results with the calculations from the commercial heat treatment software DANTE®, the accuracy of this model in predicting microstructural distribution and hardness has been validated. Furthermore, the study established a carbide precipitation kinetics model that takes into account the influence of grain size, to investigate the precipitation behavior of carbides within the matrix during the tempering stage. The cellular automaton method was applied to demonstrate the evolution process of the quenched microstructure during tempering. The study shows that during tempering, carbides primarily precipitate in areas with higher carbon content, preferentially at the boundaries of fine grains with a high density of lattice defects. As the carbon content increases, the number density of precipitates rises, while their average radius decreases. The reduction in matrix supersaturation due to carbide precipitation is one of the causes for the reduction of tooth surface hardness during tempering. The model constructed in this study provides a new perspective for understanding the laws governing material microstructural evolution and offers a solid theoretical foundation for the study of stress and deformation during the heat treatment process.

Investigation on the microstructural evolution and corrosion behaviors of Zn-microalloyed Al-Cu-Li alloys

Zn microalloying made great contributions to microstructures evolution and performances enhancement. The effects of various contents of Zn on the precipitate microstructure, tensile property and corrosion behavior of Al-3.2Cu-1.5Li alloys with medium Cu/Li mass ratio were examined by tensile testing and corrosion measurement. Experimental results demonstrated that the tensile strength of the Zn microalloyed samples dropped slightly as the Zn content increased due to the number density of precipitates with minor size variation showed a downward trend within the grains. Corrosion testing revealed that the corrosion type of Zn microalloyed samples was primarily localized intragranular corrosion, slight intergranular corrosion and local pitting corrosion was also partially involved. The emergence of Zn element in grain boundary (GB) coarse (T1) phases and the suppressed precipitation of intragranular phases in the alloys with higher content Zn were found to reduce corrosion sensitivity with the increase of Zn content, which was ascribed to the decreased potential difference between the GB and adjacent matrix, and between the GB precipitates and precipitation free zone (PFZ).

Effects of L12 precipitates containing Zr, Er, and Y on the precipitation of Al–Zn–Mg alloys at elevated temperatures

Microalloying significantly enhances the high-temperature properties of nano-precipitates through solute partitioning at elevated temperatures. In this study, we investigated the effects of L12 crystal structural precipitates containing Zr, Er, and Y influence the precipitation of Al–Zn–Mg alloys using transmission electron microscopy and atom-probe tomography. The results demonstrate that the multi-addition of Zr, Er, and Y improves both ambient and high-temperature hardness of Al–Zn–Mg alloys by increasing the number density of precipitates and preventing coarsening of L12/η-MgZn2 type nano-precipitates during over-aging period at elevated temperatures. Particularly, Y forms a thermally stable L12 precipitate through multiple additions with Zr and Er, a finding supported by atom-probe tomography, which reveals a synergistic interaction between Er and Y. The Er and Y multi-addition increases the number density of fine L12-Al3(Zr, Er, Y) precipitates, providing heterogeneous nucleation sites for η-type nano-precipitates at the interfaces between L12/η precipitate, thereby increasing the formation of fine η-type nano-precipitates during the over-aging period.

Precipitate-mediated fatigue crack propagation behavior of Al–Zn–Mg–Cu alloy tailored by non-isothermal aging

The fatigue crack propagation behavior of non-isothermally aged Al–Zn–Mg–Cu alloy was examined at different aging stages. It has been revealed that non-isothermal aging (NIA) improved the fatigue crack resistance by adjusting the thermodynamics, and thus modified the precipitation configuration. Enhanced crack propagation threshold and decreased crack propagation rate were achieved when NIA was applied and carried out thoroughly. Fine and dispersed GP zones existing in underaged alloy significantly intensified the slip localization, which effectively mitigated the stress concentration near the crack tip and showed an approximately 8.2 MPa·m1/2 crack propagation threshold. Smaller width of the precipitate-free zone enabled the slip bands to propagate through the grain boundaries. However, relatively low strength and intense slip localization led the fatigue crack to propagate along the crystallographic slip bands, responsible for the higher crack propagation rate. For minorly over-aged alloys, coarsening and elevated number density of intragranular precipitate effectively hindered the movement of dislocation around, where strain concentration was frequently and preferentially induced, causing the degradation of resistance to fatigue crack propagation.

A Comparative Analysis of a Microstructure and Properties for Monel K500 Hot-Rolled to a Round Bar and Wire Deposited on a Round Surface

Metal manufacturing processes based on deformation (forging, rolling) result in a fine grain structure with a complex dislocation substructure, which positively influence mechanical properties. Casting and additive manufacturing (powder- or wire-based) usually produce a coarse grain structure with a poorly developed dislocation substructure, which negatively affect mechanical properties. Heat treatment may alter phase balance and stimulate precipitation strengthening; however, precipitation kinetics depends on the dislocation substructure. In this paper, a comparative study of the microstructure and strength is presented for Monel K500 alloy containing 63 Ni, 30 Cu, 2.0 Mn, and 2.0 Fe (wt.%), and microalloyed with Al, Ti, and C hot-rolled to a round bar and deposited on a round surface using wire additive manufacturing (WAAM) technology. An increased dislocation density and number density of fine precipitates resulted in 8–25% higher hardness and 1.8–2.6 times higher compression yield stress in the hot-rolled alloy compared to these in the WAAM-produced alloy. However, due to a high work hardening rate, only 3–10% cold deformation was necessary to increase the strength of the WAAM alloy to this of the hot-rolled one. Age hardening heat treatment, through the intensification of the precipitation strengthening mechanism, reduced the value of cold deformation strain required to equalise the properties. Based on the obtained results, a new technology consisting of additive manufacturing, heat treatment, and cold deformation can be proposed. It can produce WAAM components with strength and hardness improved to the level of hot-rolled components, which is a significant development of additive manufacturing.

A high-pressure strategy to refine and multiply nanoprecipitates for improved strength-ductility synergy in a medium-entropy FeCrNiTiAl alloy

Dispersion strengthening is one of the most effective methods to strengthen a metallic material. The strength of an aged alloy is largely affected by the precipitate size and number density of precipitates, which are often controlled by the change in temperature, time, and composition. Here we report a new high-pressure (HP) strategy for regulating the nanoprecipitates (NPs) in a Fe50Cr16Ni27Ti4Al3 medium-entropy alloy. Using a HP of 4 GPa largely refines the size of NPs from 15 to 4nm (due to the suppressed grain-growth rate) and increases the number density of NPs by two orders of magnitude (due to the increased nucleation rate). The decreased size and increased density of NPs lower the spacing distance of high-density dislocation walls and result in the formation of microbands during deformation, causing sustainable strain-hardening in the MEA, thereby improving both strength and ductility.

Effect of Pre-Deformation on Precipitation in Al–Zn–Mg–Cu Alloy

In this work, strengthening effects and evolution of precipitates in a pre-deformed Al–Zn–Mg–Cu alloy during ageing were investigated using Vickers hardness measurements, tensile tests, and high angle annular dark field scanning transmission electron microscopy (HAADF-STEM). It was found that all cold rolled conditions had higher mechanical strength than the non-deformed condition for all ageing times and that this effect increases at higher deformation ratios. It was also found that the non-deformed condition has a higher age hardening response than that of the cold rolled conditions. A homogeneous precipitate distribution was observed in the non-deformed condition, while the cold rolled conditions contained non-uniformly distributed precipitates due to the introduced dislocations. This led to larger precipitate sizes and a reduction in the precipitate number densities in the pre-deformed conditions. HAADF-STEM analysis revealed differences in the fraction of different precipitate types between the non-deformed and the cold rolled conditions. η', η2, and disordered η phase were observed in the non-deformed condition, while η', η2 and the newly identified Y phase were observed in the cold rolled conditions. The disordered η phase contained structural units of the η1 phase and was associated with reducing the lattice misfit between this phase and the Al matrix. Formation of the Y phase was related to an accelerated nucleation rate in the regions of high dislocation density.Graphical abstract

Effect of Mg/Si ratio on synergistic improvement of formability and yield strength in Al-Mg-Si-Zn alloys

The design of Al-Mg-Si-Zn series alloys combines the advantages of 6xxx and 7xxx series alloys and breaks through the limitations of strength and formability matching of traditional alloys. In this study, we achieved an exceptional strength-formability combination in the Al-0.84Mg-0.79Si-3.38Zn (wt.%) alloy. Following a solution treatment at 550 °C for 3 min, the alloy exhibited an elongation of ∼36.8%, with a yield strength of ∼356 MPa after artificial aging at 175 °C for 8 h. The effects of different Mg/Si ratios (∼0.6, ∼1.2, and ∼2.5, at.%) on the strength-formability interplay in Al-Mg-Si-Zn alloys were investigated. The alloy with a low Mg/Si ratio (∼0.6) facilitated the precipitation of fine β'' phases characterized by a high number density (∼8.4 nm−3 × 10−5). A Mg/Si ratio of ∼1.2 proved advantageous for precipitating larger β'' phases with a higher volume fraction (∼0.69%), resulting in an elevated precipitation strengthening effect (∼290 MPa). However, with an increase in the Mg/Si ratio to ∼2.5, the reduced availability of Si atoms for forming Mg-Si clusters led to a decrease in the number density of precipitates. Additionally, the interaction among Fe, Mn, and Si elements resulted in the presence of blocky α-Al(FeMn)Si phases, as opposed to the needle-like β-AlFeSi phases, in the alloy with a Mg/Si ratio of ∼1.2. This effectively prevented the degradation of elongation. Our findings present a comprehensive strategy for the compositional design of high-performance aluminum alloys.

Modeling phase separation and composition patterning in FeCrAl alloys at neutron irradiation

Possible scenarios of the microstructural evolution of FeCrAl alloys under neutron irradiation are studied by using the phase-field method. The exploited approach is generalized by considering ballistic mixing of atoms, spatial rearrangement of point defects, and dynamics of their sinks (dislocation loops), self-consistently. Stability diagrams manifesting domains of main control parameters (irradiation temperature, damage rate, atomic relocation distance) governing precipitation are obtained. It is shown that depending on irradiation conditions a precipitation of the Cr-rich α′ -phase proceeds by either phase decomposition or composition patterning mechanism. Statistical analysis of precipitation kinetics is provided by studying precipitate number density, mean precipitate size and Chromium content in α′ -phase for a model alloy Fe-30%Cr-5%Al. A locality of point defects distribution with high concentration and dislocation loops growth are discussed. The hardening change is estimated for two possible scenarios of precipitation. Obtained results are verified with experimental observations. This study provides a deep insight into details of microstructural transformation in FeCrAl alloys during neutron irradiation.

Superior mechanical properties of additively manufactured FV520B matrix composites by microstructure tailoring

The additively manufactured martensitic stainless steel (SS) parts often manifest the strength-ductility trade-off dilemma, which severely limits their practicality. In this study, the TiC-reinforced FV520B metal matrix composites (MMCs) were deposited via laser powder bed fusion (LPBF), and the as-built MMCs exhibited a superior strength-ductility synergy (ultimate tensile strength of 1,389±29 MPa, and fracture elongation of 30.1±0.6 %) when compared to their matrix alloy. This strength-ductility synergy can be attributed to a high-density of well-dispersed TiC nanoparticles, in-situ grain boundary engineering induced by TiC particles, fully austenite structure, and progressive transformation-induced plasticity effect. Furthermore, the microstructure, and mechanical properties of the MMCs annealed at 400–700 °C were compared. As the annealing temperature increases, the matrix progressively transforms from a fully austenite structure to a fully martensite structure, enabling substantial enhancements in tensile strength and work hardening capabilities. Notably, a high number density of the Cu-rich precipitates (CRPs) can be observed in the high-temperature annealed specimen, which can yield considerable strengthening through the Orowan looping mechanism. This work paves a pathway to fabricate structural materials with unique microstructures and excellent mechanical properties for practical engineering applications.

Impact of niobium addition and non-metallic inclusions’ characteristics on the microstructure and mechanical properties of low-carbon CrNiMnMoB ultrahigh-strength steel: A comprehensive investigation

The effect of cooling rate and Nb addition on the phase transformation, microstructures, and mechanical properties of thermomechanically controlled hot-rolled low-carbon CrNiMnMoB ultrahigh-strength steel were studied. The aspects impeding Nb's benefits on hardenability, phase transformation, and mechanical properties were investigated. The hot rolling process was simulated, and a continuous cooling transformation diagram was constructed for the studied steels. Microstructures were analysed using laser scanning confocal microscopy and field emission scanning electron microscopy, with the latter also used for in-depth investigations of the non-metallic inclusions. Transmission electron microscopy was employed to investigate the precipitate characteristics. The concentrations of Nb in the solution and precipitates were quantified for the martensitic and granular bainitic structures. The effect of Nb in solution on phase transformation and strengthening is diminished, and the hardness is reduced by Nb precipitation at an early processing stage. Decreasing the cooling rate promotes the formation of granular bainitic structures rather than martensite. After being subjected to hot rolling followed by water quenching and air cooling, the microstructures are autotempered martensite and fully granular bainite, respectively. Various non-metallic inclusions, including Al2O3, MnS, and Al2O3–MnS, MnS·BN, Al2O3·BN and MnS·Al2O3·BN were observed. The number density and area fraction of non-metallic inclusions in the Nb-containing steel and the air-cooled samples are higher than those observed in the Nb-free and water-quenched samples. Adding 0.04 wt% of Nb slightly increased the strength, but the toughness properties dropped, mainly due to the higher number density and area fraction of non-metallic inclusions and primary large precipitates.

Heat-balance control of friction rolling additive manufacturing based on combination of plasma preheating and instant water cooling

Friction rolling additive manufacturing (FRAM) is a solid-state additive manufacturing technology that plasticizes the feed and deposits a material using frictional heat generated by the tool head. The thermal efficiency of FRAM, which depends only on friction to generate heat, is low, and the thermal-accumulation effect of the deposition process must be addressed. An FRAM heat-balance-control method that combines plasma-arc preheating and instant water cooling (PC-FRAM) is devised in this study, and a temperature field featuring rapidly increasing and decreasing temperature is constructed around the tool head. Additionally, 2195-T87 Al-Li alloy is used as the feed material, and the effects of heating and cooling rates on the microstructure and mechanical properties are investigated. The results show that water cooling significantly improves heat accumulation during the deposition process. The cooling rate increases by 11.7 times, and the high-temperature residence time decreases by more than 50 %. The grain size of the PC-FRAM sample is the smallest, i.e., 3.77±1.03 µm, its dislocation density is the highest, and the number density of precipitates is the highest, the size of precipitates is the smallest, which shows the best precipitation-strengthening effect. The hardness test results are consistent with the precipitation distribution. The ultimate tensile strength, yield strength and elongation of the PC-FRAM samples are the highest (351±15.6 MPa, 251.3 ± 15.8 MPa and 16.25 %±1.25 %, respectively) among the samples investigated. The preheating and water-cooling-assisted deposition simultaneously increases the tensile strength and elongation of the deposited samples. The combination of preheating and instant cooling improves the deposition efficiency of FRAM and weakens the thermal-softening effect.

Influence of Zn Addition on the Aging Precipitate Behavior and Mechanical Properties of Al-Cu-Li Alloy.

In the present work, the effect of Zn on the aging precipitates and mechanical properties of Al-Cu-Li alloys was investigated by Vickers hardness, tensile tests, transmission electron microscopy (TEM) and differential scanning calorimetry (DSC). The results indicated that the addition of Zn reduced the activation energy of the T1 phase and makes it easier to precipitate. The activation energy of the T1 phase, which was 107.02 ± 1.8 KJ/mol, 94.33 ± 1.7 KJ/mol, 90.33 ± 1.7 KJ/mol and 90.28 ± 1.6 KJ/mol for 0Zn, 0.4Zn, 0.8Zn and 1.2Zn alloy, respectively. The area number density of the T1 precipitate ranged from 97.0 ± 4.4 pcs/μm2 to 118.2 ± 2.8 pcs/μm2 as the Zn content increased from 0 to 1.2 wt.%. Consequently, the addition of Zn promoted the precipitation of the T1 phase. Therefore, the peak hardness and tensile strength of the alloy also increased with the increase in the Zn content, and the hardness of the alloy with Zn content of 1.2 wt.% increased by 16.5 ± 1.4 HV; meanwhile, the ultimate tensile strength increased by 46.5 ± 2.5 MPa. Therefore, the area number density of precipitates increased and improved the strength of the Zn-containing alloy.

3D morphology of the petal-like precipitates in Cu-Fe alloys: Experimental study and phase field modelling

Precipitation hardening is a well-known phenomenon which is widely harnessed in alloy design strategy. In particular, the microstructural features such as shape, size, precipitate number density and volume fraction determine the mechanical behaviour of materials. During service, the morphology of precipitates sometimes achieves a complex 3D shape upon displaying branching and/or splitting patterns. Unfortunately, the detailed information about this intricate morphology cannot be retrieved through traditional experimental techniques based on 2D visualization. Here, we report the implementation of a 3D analysis technique combining Focused Ion Beam (FIB) and Scanning Electron Microscopy (SEM) tomography to visualize the atypical petal-like morphology of Fe-rich precipitates in a Cu-Fe alloy. Using Phase-Field modelling (PFM), we identify the mechanism responsible for the unusual morphologies of Fe-rich particles. Our work highlights the significance of 3D characterization of precipitates and provides a fascinating pathway for refining understanding of precipitation mechanisms in metals and alloys.

Effect of Cu addition on the precipitation behavior of M2C carbides in maraging steel

In this study, two Ferrium S53 steels with and without 1.5% Cu were prepared. The microscopic morphology and structure of these steels during aging treatment were analyzed by transmission electron microscopy (TEM). The average equivalent spherical radius (Rv), volume fraction (ϕv), and number density (Nv) of Cu-rich precipitates and M2C carbides during aging treatment were analyzed by atom probe tomography (APT), and the spatial distribution, interfacial elemental segregation, and one-dimensional concentration profiles of the two types precipitates were also characterized. Based on the distribution of elements, 5%Cu and 9% (C + Mo) isoconcentration surfaces were selected to obtain Cu-rich precipitates and M2C carbides, respectively. The results demonstrate that the Cu-rich precipitates formed before the M2C carbides. The segregation of Cr and Mo elements at the phase interface due to the nucleation and growth of Cu-rich precipitates can promote the formation of the M2C carbides. The two types of precipitates display adjacent distribution relationship in steel. The number density of M2C carbides in steel contain 1.5%Cu can be greatly increased when the Cu-rich precipitates serving as nucleation particles. The formation of needle-like M2C carbides inhibited the coarsening of Cu-rich precipitates. More dispersive and fine M2C carbides were obtained in the steel.

Irradiation microstructures and hardening in commercial nuclear reactor pressure vessel steels at high extended life fluence

Nuclear reactor lifetimes up to and beyond 80 years may be limited by nano-scale Cu-Mn-Ni-Si precipitates (CRPs and MNSPs) that form under neutron irradiation in pressure vessel (RPV) steels, resulting in hardening and ductile to brittle transition temperature increases, or embrittlement. Here, Atom Probe Tomography (APT) is used to characterize precipitation in nine actual RPV steels, irradiated in the ATR-2 test reactor, to a high fluence 1.38 × 1020 n/cm2 at 292 °C and 3.68 × 1012 n/cm2 s. APT quantifies the relation between a wide range surveillance alloy Cu, Ni, Mn, and Si contents and the corresponding precipitate volume fractions, number densities, sizes, and compositions. The precipitate volume fraction (fp) is dominated by the dissolved steel Cu and Ni contents. Irradiation hardening shows the expected dependence on the √fp. The APT results also provide an opportunity to evaluate flux effects by direct comparisons with corresponding archival data from low flux surveillance irradiations. Most notably, this work establishes a strong microstructural and mechanistic foundation for the new data-driven Odette, Wells, Almirall, and Yamamoto (OWAY) model to predict high fluence RPV steel embrittlement.