Two-gigapascal-strong ductile soft magnets

Abstract

Soft magnetic materials (SMMs) are indispensable for electromechanical energy conversion in high-efficiency applications, but they are exposed to increasing mechanical loading conditions in electric motors due to higher rotational speeds. Enhancing the yield strength of SMMs is essential to prevent the degradation in magnetic performance and failure from plastic deformation, yet most SMMs have yield strengths far below one gigapascal. Here, we present a multicomponent nanostructuring strategy that doubles the yield strength of SMMs while maintaining ductility. We introduce morphologically anisotropic nanoprecipitates through dislocation-driven precipitation induced by preceding deformation during heat treatment in an iron–nickel–cobalt–tantalum material. With all dimensions of the precipitates below the magnetic domain wall width, we achieve a high precipitate number density with a large specific surface area, small interprecipitate spacing, and high lattice mismatch, which impede dislocation glide and strengthen the material. Both the matrix and precipitates are ferromagnetic, yielding a high magnetic moment. This nanostructuring approach offers a pathway to two-gigapascal-strong ductile SMMs with moderately increased coercivity that can be tolerated in exchange for significantly improved mechanical performance for sustainable electrification.