This study examines the effects of the thermal pre-treatment of hemp hurds on the physical, mechanical, and thermal properties of hempcrete, evaluating its potential as a sustainable building material. Hemp hurds were pre-treated at various temperatures (120–280 °C) and characterized by proximate analysis, CHNS elemental analysis, and thermogravimetric analysis (TGA). The resulting hempcrete samples were analyzed for density, water absorption, compressive strength, and thermal conductivity. Three different hempcrete formulations, with varying lime:hemp proportions, were analyzed. The findings indicate that higher pre-treatment temperatures lead to reduced density and water absorption across all formulations. Formulations containing a higher hemp hurd content had lower densities but higher water absorption values. Compressive strength increased consistently with the pre-treatment temperature, suggesting that higher temperatures enhance matrix bonding and structural rigidity, and with the lime content. However, thermal conductivity also rose with pre-treatment, with only the composition containing the highest hemp hurd content maintaining the optimal insulation threshold (0.1 W/mK). This suggests a trade-off between compressive strength and insulation performance, influenced by the balance of hemp hurd and lime content. These findings underscore the potential of thermal pre-treatment to tailor hempcrete properties, promoting its application as a durable, moisture-resistant material for sustainable building, though the optimization of hurd–lime ratios remains essential.
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