This study proposed an innovative approach using lipid-cored particles (LCPs) aimed at addressing the efficiency, cost, and environmental impact challenges in microalgae harvesting. Cetyltrimethylammonium bromide (CTAB) and chitosan (CS) were used to modify LCPs and to optimize efficiency and investigate the mechanisms of harvesting with Chlorella vulgaris. Results showed that a maximum harvesting efficiency of 97.14 % was achieved using CS-LCPs. Zeta potential and microscopic images revealed the presence of embedded CS-LCPs within microalgal flocs. Fractal dimension data suggested looser aggregates of CS-LCPs and Chlorella vulgaris, corroborated by Excitation-emission matrices (EEM) analysis further confirmation the presence of bridging networks. Moreover, life cycle assessment of five harvesting methods pointed freshwater ecotoxicity potential (FEP) and terrestrial ecotoxicity potential (TEP) as major environmental impacts, mainly from flocculant use, carrier production, and electricity consumption. Notably, LCPs showed the lowest global warming potential (GWP) at 1.54 kg CO2 eq, offering a viable, low-carbon, cost-effective harvesting alternative.
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