One of the procedures being considered for the disposal of Canada deuterium uranium (CANDU) irradiated fuel bundles is to place the bundles in containers, fill the containers with metal, and place them underground. This investigation deals with the selection of the filler metal with particular reference to the reaction rate with, and bonding of the filler metal to, the fuel sheathing (Zircaloy 4) and potential container materials. Lead, zinc, and aluminium alloys were examined as potential filler metals. It was observed that liquid lead and lead alloys do not react with Zircaloy 4, titanium, or Inconel 600, but do react with copper. Liquid zinc reacts with all the materials considered, at a rapid rate with copper, and at slower rates with the other materials. Liquid aluminium reacts very rapidly with all the materials examined, making it unsuitable as a filler metal. However, adding 7% silicon to the aluminium markedly decreased the reaction rate, except with copper. The bonding between the filler metal and the fuel sheath and container materials was directly related to the reaction which occurred. When no reaction occurred there was no bonding; with some dissolution there was good bonding. It was observed that the reaction rate did not change when the Zircaloy 4 was immersed in filler metal under stress, nor in the vicinity of Zircaloy 4 spacers brazed onto the fuel sheathing.
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