Lithium-ion batteries (LIBs) are widely used in the portable electronics, power tools, and electric vehicle power markets. As the demand for higher battery density and energy density increases, improving the safety of LIBs has become an important issue. The separator in a LIB maintains physical isolation between the cathode and anode and allows the movement of lithium ions through the electrolyte through the porous separator structure during cycling. Therefore, cycle life and energy density are important components for achieving high battery performance.Generally, most separators are porous polyolefin films made of polyethylene or polypropylene. Polyolefin separators have excellent mechanical strength and chemical stability, but they shrink significantly at high temperatures, and internal short circuits occur under conditions such as abnormal heating. In order to improve the thermal stability of the separator, many methods have been reported for coating the surface of the separator with inorganic powder, and most of them use dip coating or simple bar coating. The coating layer formed on the surface of the separator has a porous structure and is several microns thick. Coated separators reduce thermal shrinkage while ensuring ion transport, but there are concerns that increased film thickness may reduce the battery's energy density.In this study, the coating was carried out on porous membranes such as separators at 50 °C by spray pyrolysis using methylaluminoxane diluted with N-methylpyrrolidone. The solution penetrated the separator during spraying and deposited an ultrathin layer on the side walls of the internal pores. These layers were suggested to be fine polycrystalline Al2O3. In the obtained film, most of the pores were exposed on the surface, and there was almost no increase in film thickness. Furthermore, it has ionic conductivity equivalent to that of film and has improved thermal stability. This method was considered to be an effective technique for improving the functionality of separators used in LIB.
Read full abstract