Porous PDMS Research Articles

A porous and air gap elastomeric dielectric layer for wearable capacitive pressure sensor with high sensitivity and a wide detection range

Capacitive sensor combining highly porous PDMS and rough polypyrrole electrodes improves the device range and sensitivity.

Multiplexed blood-brain barrier organ-on-chip.

Organ-on-chip devices are intensively studied in academia and industry due to their high potential in pharmaceutical and biomedical applications. However, most of the existing organ-on-chip models focus on proof of concept of individual functional units without the possibility of testing multiple experimental stimuli in parallel. Here we developed a polydimethylsiloxane (PDMS) multiplexed chip with eight parallel channels branching from a common access port through which all eight channels can be addressed simultaneously without the need for extra pipetting steps thus increasing the reproducibility of the experimental results. At the same time, eight outlets provide individual entry to each channel with the opportunity to create eight different experimental conditions. A multiplexed chip can be assembled as a one-layer device for studying monocultures or as a two-layer device for studying barrier tissue functions. For a two-layer device, a ∼2 μm thick transparent PDMS membrane with 5 μm through-hole pores was fabricated in-house using a soft lithography technique, thereby allowing visual inspection of the cell-culture in real-time. The functionality of the chip was studied by recapitulating the blood-brain barrier. For this, human cerebral microvascular endothelial cells (hCMEC/D3) were cultured in mono- or coculture with human astrocytes. Immunostaining revealed a cellular monolayer with the expression of tight junction ZO-1 and adherence junction VE-cadherin proteins in endothelial cells as well as glial fibrillary acidic protein (GFAP) expression in astrocytes. Furthermore, multiplexed permeability studies of molecule passage through the cellular barrier exhibited expected high permeability coefficients for smaller molecules (4 kDa FITC-dextran) whereas larger molecules (20 kDa) crossed the barrier at a lower rate. With these results, we show that our device can be used as an organ-on-chip model for future multiplexed drug testing.

Development of polydimethylsiloxane-microdiamond composite materials for application as sorptive devices

The development and application of non-porous and porous sorptive rods, comprised of polydimethylsiloxane–microdiamond (PDMS-MD) composites, is reported. The PDMS-MD composites were made porous using inorganic salt (NaCl and NaHCO3) particles as dissolvable templates. Materials with pore size of ~40 µm down to ~5 µm were produced. The advantages of incorporating up to ~60%microdiamond (2–4 µm) into PDMS included: (1) significant increase in the density, which saw the rods sink within the aqueous sample without addition of secondary metal or glass materials, (2) significant improvement in mechanical stability (the porous composite rods could be thermally treated multiple times before application, unlike porous PDMS), (3) increased thermal stability up to 450–500 °C with only 6% weight loss of volatile components, and (4) higher thermal conductivity, estimated to be 108% higher than for PDMS. The PDMS-MD investigated as a sorbent for extraction, followed by liquid desorption and GC-FID analysis. Recovery of the sorbent for test solutes, isoamyl acetate, ethyl hexanoate, ethyl octanoate, ethyl decanoate, and phenethyl acetate, was found to range from ~87% to >100, with RSD of 2.10–12.50% in synthetic wine samples. Non-porous composite rods provided similar % recoveries to a commercial sorptive device (PDMS Twister), whereas porous rods showed improved % recovery for most of the test solutes (>10–20%) when applied under similar conditions. The limits of detection (LOD) for the above solutes within the developed method ranged from 0.60 to 27.30 µg L−1). Application of the PDMS-MD-LD-GC-FID method to white wine samples demonstrated how the PDMS-MD composite material can be applied as a robust and an efficient sorptive phase for trace chemical analysis.

Screen-printed soft triboelectric nanogenerator with porous PDMS and stretchable PEDOT:PSS electrode

The recent development on wearable and stretchable electronics calls for skin conformable power sources that are beyond current battery technologies. Among the many novel energy devices being explored, triboelectric nanogenerator (TENG) made from intrinsically stretchable materials has a great potential to meet the above requirement as being both soft and efficient. In this paper, we present a lithography-free and low-cost TENG device comprising a porous-structured PDMS layer and a stretchable PEDOT:PSS electrode. The porous PDMS structure is formed by using self-assembled polystyrene beads as the sacrificial template and it is highly ordered with great uniformity and high structural stability under compression force. Moreover, the porous PDMS TENG exhibits improved output voltage and current of 1.65 V and 0.54 nA compared to its counterpart with non-porous PDMS with 0.66 V and 0.34 nA. The effect of different loading force and frequency on the output response of the TENG device has also been studied. This work could shed light on diverse structural modification methods for improving the performance of PDMS-based TENG and the development of intrinsically stretchable TENG for wearable device applications.

Ultralightweight and 3D Squeezable Graphene-Polydimethylsiloxane Composite Foams as Piezoresistive Sensors

The growing demand for flexible, ultrasensitive, squeezable, skin-mountable, and wearable sensors tailored to the requirements of personalized health-care monitoring has fueled the necessity to explore novel nanomaterial-polymer composite-based sensors. Herein, we report a sensitive, 3D squeezable graphene-polydimethylsiloxane (PDMS) foam-based piezoresistive sensor realized by infusing multilayered graphene nanoparticles into a sugar-scaffolded porous PDMS foam structure. Static and dynamic compressive strain testing of the resulting piezoresistive foam sensors revealed two linear response regions with an average gauge factor of 2.87–8.77 over a strain range of 0–50%. Furthermore, the dynamic stimulus–response revealed the ability of the sensors to effectively track dynamic pressure up to a frequency of 70 Hz. In addition, the sensors displayed a high stability over 36000 cycles of cyclic compressive loading and 100 cycles of complete human gait motion. The 3D sensing foams were applied to experimentally demonstrate accurate human gait monitoring through both simulated gait models and real-time gait characterization experiments. The real-time gait experiments conducted demonstrate that the information of the pressure profile obtained at three locations in the shoe sole could not only differentiate between different kinds of human gaits including walking and running but also identify possible fall conditions. This work also demonstrates the capability of the sensors to differentiate between foot anatomies, such as a flat foot (low central arch) and a medium arch foot, which is biomechanically more efficient. Furthermore, the sensors were able to sense various basic joint movement responses demonstrating their suitability for personalized health-care applications.

Paraffin Oil Based Soft-Template Approach to Fabricate Reusable Porous PDMS Sponge for Effective Oil/Water Separation.

Three-dimensional porous material holds enormous potential in the field of life science and environmental protection. In this work, we proposed a facile route for the large-scale synthesis of porous poly(dimethylsiloxane) (PDMS) sponge via paraffin oil based emulsion technique. A stable emulsion could be formed by emulsifying water in the PDMS solution with the aid of paraffin oil. Moreover, the amount of emulsified water in 5 g of PDMS solution is as high as 35 g, and the skeleton of the prepared PDMS sponge is still in intact. This method is cost-effective, rapid, and easily scaled up. The water contact angle of the obtained PDMS sponge is 141.9 ± 1°, and the absorption capacities of the sponges are 13.5-33.3 g g-1 for various organic solvents. The PDMS sponge only needed 0.069 MPa force to realize the compression ratio of 90%, which it still maintained after over 50 cycles of compression. In addition, the porous PDMS sponge exhibited an excellent oil absorption and an outstanding reusability, which were potentially useful in water purification.

Double layered dielectric elastomer by vapor encapsulation casting for highly deformable and strongly adhesive triboelectric materials

Triboelectric generators (TEG), based on contact electrification and electro-static induction, has received a significant attention because of their numerous applications. To improve the electrified surface charge density in TEG, increasing the surface area of dielectric materials or forming internal hollow structures are typically employed to increase capacitance. However, the fabrication processes of such structures are complex and time-consuming. Here, we provide a facile and cost-effective synthesis method for the porous PDMS based TEG via a novel vapor encapsulation casting (VEC). The double dielectric layer composed of the porous and dense PDMS layers are formed in-site through VEC. The thickness and the thickness ratio of the double dielectric layer can be precisely controlled by adjusting the uncured PDMS thickness and vapor penetration depth. The double dielectric layer TEG (DTEG) exhibits the improved harvesting performance because the porous dielectric layer increases the capacitance and compressibility, while the dense layer passivates the fully open pores which reduce the charging surface area as completely opening through the dielectric layer without contacting the bottom electrode. We obtain the maximum output voltage of 345 V and short circuit current of 3 μA/cm2 from DTEG having 0.95 porous thickness ratio, resulting 330% enhancement in the power output as compared to the dense PDMS based TEG. We further investigate the performance of DTEG under various operating conditions. We also demonstrate the operation of Bluetooth distance/temperature sensors using capacitors charged by DTEG.

Fully stretchable triboelectric nanogenerator for energy harvesting and self-powered sensing

In this work, a fully stretchable triboelectric nanogenerator (FSTENG) composed of an electrospun electrode and a porous PDMS friction layer with anti-nickel foam structure was fabricated. This FSTENG can deliver an optimal output voltage of 92 V, which is ten times greater than that of the TENG based on flat PDMS film. The superior performance is attributed to the use of anti-nickel foam structure-based porous PDMS film in FSTENG, which enhances the surface-to-volume ratio and surface roughness. Importantly, the FSTENG could maintain stable output performance even under a stretching ratio of 50%. With these excellent features, the developed FSTENG was designed as a self-driven sensor for finger bending and walking status monitoring. Furthermore, to expand the driving mode of FSTENG, FSTENG was successfully attached to the leaf for monitoring the wind speed in the natural environment without external power supply. The excellent flexibility, stretchability, and versatility of FSTENG make it as a promising self-driven sensor for human behavior and environmental monitoring.

Phase transition enabled durable anti-icing surfaces and its DIY design

Generally, the longevity and durability of slippery liquid infused porous surfaces (SLIPS) applied for anti-icing purpose are of great challenge. In this work, phase transformable slippery liquid infused porous surfaces (PTSLIPS) are fabricated to overcome this tough barrier. The underlying mechanism relies on the physical property of lubricant that enables the transformation to solid state before water freezing. Peanut oil infused porous PDMS substrates show low ice adhesion strength (4∼22 kPa) as well as excellent durability. For selected samples, low ice adhesion strength around ∼16 kPa maintains after 30 icing/de-icing cycles due to the phase transition property of the lubricant. In addition to the promising ice adhesion strength and durability, PTSLIPS also suit to various substrates with numerous chemical compositions (both hydrophobic and hydrophilic materials), wide pore size distributions and diverse pore morphologies. PTSLIPS with a variety of ice adhesion strength are demonstrated with substrates (wipers, foams and paper) that can be found easily from household garbage and lab supplies. Therefore, we show the possibility of creating anti-icing surfaces by Do-It-Yourself (DIY) with porous materials in hand. The PTSLIPS also possess self-repairing property with excellent physical damage resistance, and scratches on PTSLIPS have minor effects on their ice adhesion strength.

Nanoscaled Surface Modification of Poly(dimethylsiloxane) Using Carbon Nanotubes for Enhanced Oil and Organic Solvent Absorption.

This article demonstrates a novel nanoscale surface modification method to enhance the selectivity of porous poly(dimethylsiloxane) (PDMS) in removing oil from water. The surface modification method is simple and low cost by using sugar as a sacrificial template for temporal adhering of carbon nanotubes (CNT) before addition of PDMS prepolymer to encapsulate the CNT on its surface once polymerized. The PDMS–CNT demonstrated a tremendous increase in absorption capacity up to 3-fold compared to previously reported absorbents composed solely of PDMS. Besides showcasing excellent absorption capacity, the PDMS–CNT also shows a faster absorption rate (25 s) as compared to that of pure PDMS (40 s). The enhanced absorption rate is due to the incorporation of CNT, which roughens the surface of the polymer at the nanoscale and lowers the surface energy of porous PDMS while at the same time increasing the absorbent hydrophobicity and oleophilicity. This property makes the absorbent unique in absorbing only oil but repelling water at the same time. The PDMS–CNT is an excellent absorbent material with outstanding recyclability and selectivity for removing oil from water.

Polydimethylsiloxane sponge supported DMAP on polymer brushes: Highly efficient recyclable base catalyst and ligand in water

The successfully developed polydimethylsiloxane (PDMS, a stable hydrophobic polymer material) sponge supported DMAP can be used as base catalyst and ligand to facilitate a series of organic transformations with high efficiency and good reusability in water. This PDMS sponge DMAP can provide much better catalytic activities and selectivities than free DMAP in water. Through an easy-to-build continuous flow reactor, the PDMS sponge DMAP facilitated reactions can be facilely scaled up. This porous hydrophobic PDMS sponge material will be a promising carrier for the development of highly efficient recyclable catalysts in water.

Diphylleia grayi-Inspired Stretchable Hydrochromics with Large Optical Modulation in the Visible–Near-Infrared Region

Some animals and plants in nature are endowed with elegant color-changing ability, which inspired the development of biomimetic systems with multifunctionality, such as controllable colors, transmittance, and mechanical pliability that are significant for the development of energy-efficient and deformable chromic devices, such as wearable displays, smart windows, decorative architectures, camouflage devices, etc. Inspired by the color-changing ability of Diphylleia grayi (commonly known as the skeleton flower), we developed a porous poly(dimethylsiloxane) (PDMS) film that dynamically and dramatically changes its color by the adsorption/desorption of a minute amount of water (5 g m-2) or other solvents. This hydrochromic phenomenon was analyzed in detail, and it matched well with the Mie scattering theory. The porous PDMS film of about 0.4 mm thickness exhibits a large optical modulation (about 75-80%) in the broad visible and near-infrared region and a coloration speed of less than 9 min. Additionally, the PDMS film can sustain uniaxial strain up to 100% in both transparent and colored states. We believe this new strategy to develop highly scalable porous PDMS films offers a practical route to realize bionic and botanic inspired deformable energy-efficient façades, chromogenic wearables, smart windows, smart displays, camouflage devices, etc.

Polydimethylsiloxane Sponge-Supported Nanometer Gold: Highly Efficient Recyclable Catalyst for Cross-Dehydrogenative Coupling in Water.

Polydimethylsiloxane (PDMS, a stable hydrophobic polymer material) sponge-supported nanometer-sized gold can be used as a highly efficient recyclable catalyst for cross-dehydrogenative coupling of tertiary amines with various nucleophiles in water. This PDMS sponge nanometer gold catalyst can provide much better activity than the free nanometer gold in water. The reaction can be scaled up by using an easy-to-build continuous flow reactor. These results indicate the potential application of porous hydrophobic PDMS sponge material as a promising support for highly efficient recyclable catalysts in water.

Microfabricated tuneable and transferable porous PDMS membranes for Organs-on-Chips

We present a novel and highly reproducible process to fabricate transferable porous PDMS membranes for PDMS-based Organs-on-Chips (OOCs) using microelectromechanical systems (MEMS) fabrication technologies. Porous PDMS membranes with pore sizes down to 2.0 μm in diameter and a wide porosity range (2–65%) can be fabricated. To overcome issues normally faced when using replica moulding and extend the applicability to most OOCs and improve their scalability and reproducibility, the process includes a sacrificial layer to easily transfer the membranes from a silicon carrier to any PDMS-based OOC. The highly reliable fabrication and transfer method does not need of manual handling to define the pore features (size, distribution), allowing very thin (<10 μm) functional membranes to be transferred at chip level with a high success rate (85%). The viability of cell culturing on the porous membranes was assessed by culturing two different cell types on transferred membranes in two different OOCs. Human umbilical endothelial cells (HUVEC) and MDA-MB-231 (MDA) cells were successfully cultured confirming the viability of cell culturing and the biocompatibility of the membranes. The results demonstrate the potential of controlling the porous membrane features to study cell mechanisms such as transmigrations, monolayer formation, and barrier function. The high control over the membrane characteristics might consequently allow to intentionally trigger or prevent certain cellular responses or mechanisms when studying human physiology and pathology using OOCs.

Large Scale Triboelectric Nanogenerator and Self-Powered Flexible Sensor for Human Sleep Monitoring.

The triboelectric nanogenerator (TENG) and its application as a sensor is a popular research subject. There is demand for self-powered, flexible sensors with high sensitivity and high power-output for the next generation of consumer electronics. In this study, a 300 mm × 300 mm carbon nanotube (CNT)-doped porous PDMS film was successfully fabricated wherein the CNT influenced the micropore structure. A self-powered TENG tactile sensor was established according to triboelectric theory. The CNT-doped porous TENG showed a voltage output seven times higher than undoped porous TENG and 16 times higher than TENG with pure PDMS, respectively. The TENG successfully acquired human motion signals, breath signals, and heartbeat signals during a sleep monitoring experiment. The results presented here may provide an effective approach for fabricating large-scale and low-cost flexible TENG sensors.

A flexible slip sensor using triboelectric nanogenerator approach

With the rapid development of robotic technology, tactile sensors for robots have gained great attention from academic and industry researchers. Tactile sensors for slip detection are essential for human-like steady control in dexterous robot hand. In this paper, we propose and demonstrate a flexible slip sensor based on triboelectric nanogenerator with a seesaw structure. The sensor is composed of two porous PDMS layers separated by an inverted trapezoid structure with a height of 500 μm. In order to customize the sensitivity of the sensor, porous PDMS was fabricated by mixing PDMS with deionized water thoroughly and then removing water with heat. Laser-induced porous graphene and aluminium are served as the pair of contact materials. To detect slip from different directions, two sets of the electrode pair were used. Experimental results show a distinct difference between static state and the moment when a slip happens was detected. In addition, the output voltage of the sensors increased as the increase of slip velocity from 0.25 mm/s to 2.5 mm/s. The flexible slip sensor proposed here shows the potential applications in smart robotics and prosthesis.

Porous polydimethylsiloxane monolith for protein digestion.

This paper reports the preparation of porous polydimethylsiloxane (PDMS) monolith and its application in protein digestion. Glass microbubbles were used as the template to prepare the porous PDMS monolith. The PDMS monolith presented the interconnected porous structure with a high specific surface area. The average pore size of the porous PDMS monolith was 51 μm with the interconnected pores of 15 μm. Trypsin was immobilized on the inner pore surface of the PDMS monolith with high stability and high density by using the polydopamine as the primer with the advantage of the mild and efficient immobilization condition. Compared with the 12 hour in-solution digestion, the porous PDMS monolith could digest the protein within 15.6 minutes. The high digestion efficiency by continuously flowing the model protein solutions through the porous PDMS monolith with immobilized trypsin demonstrated the value of the porous PDMS monolith as a solid support for enzyme microreactors.

Macromolecular Coating Enables Tunable Selectivity in a Porous PDMS Matrix.

Whether for laboratory use or clinical practice, many fields in Life Sciences require selective filtering. However, most existing filter systems lack the ability to easily tune their filtration behavior. Two key elements for efficient filtering are a high surface-to-volume ratio and the presence of suitable chemical groups which establish selectivity. In this study, an artificial PDMS-based capillary system with highly tunable selectivity properties is presented. The high surface-to-volume ratio of this filter system is generated by first embedding sugar fibers into a synthetic polymer matrix and then dissolving these fibers from the cured polymer. To functionalize this filter, the inner surface of the capillaries is coated with purified or synthetic macromolecules. Depending on the type of macromolecule used for filter functionalization, selective sieving is observed based on steric hindrance, electrostatic binding, electrostatic repulsion, or specific binding interactions. Furthermore, it is demonstrated that enzymes can be immobilized in the capillary system which allows for performing multiple cycles of enzymatic reactions with the same batch of enzymes and without the need to separate the enzymes from their reaction products. In addition to lab-scale filtration and enzyme immobilization applications demonstrated here, the functionalized porous PDMS matrix may also be used to test binding interactions between different molecules.

Enhanced sensing performance of bimetallic Al/Ag-CNF network and porous PDMS-based triboelectric acetylene gas sensors in a high humidity atmosphere

We report a self-powered active gas sensor that can detect acetylene (C2H2) reliably and accurately by measuring the output voltages generated during contact electrification between bimetallic Al/Ag-carbon nanofiber (CNF) network and porous PDMS friction surfaces. Upon exposure to certain concentrations of C2H2, the triboelectric charging behavior of the sensor is altered due to a surface reaction between C2H2 molecules and the Al/Ag-CNF friction layer. The sensor exhibits excellent sensitivity of 83% and a quick response time of 88 s to C2H2 gas at a concentration of 1000 ppm. Importantly, the friction surfaces exhibit high hydrophobicity, which preferentially minimizes the influence of humidity and provides superior sensing performance even in a high humidity atmosphere (∼87% relative humidity). We believe that the proposed approach for harvesting energy and sensing can be advantageous in practical applications and will stimulate new research for the development of high performance, precise, reliable, and durable self-powered active gas sensors that can operate in hostile environments.

Development of a conformable electronic skin based on silver nanowires and PDMS

This paper presented the designed and tested a flexible and stretchable pressure sensor array that could be used to cover 3D surface to measure contact pressure. The sensor array is laminated into a thin film with 1 mm in thickness and can easily be stretched without losing its functionality. The fabricated sensor array contained 8×8 sensing elements, each could measure the pressure up to 180 kPa. An improved sandwich structure is used to build the sensor array. The upper and lower layers were PDMS thin films embedded with conductor strips formed by PDMS-based silver nanowires (AgNWs) networks covered with nano-scale thin metal film. The middle layer was formed a porous PDMS film inserted with circular conductive rubber. The sensor array could detect the contact pressure within 30% stretching rate. In this paper, the performance of the pressure sensor array was systematically studied. With the corresponding scanning power-supply circuit and data acquisition system, it is demonstrated that the system can successfully capture the tactile images induced by objects of different shapes. Such sensor system could be applied on complex surfaces in robots or medical devices for contact pressure detection and feedback.