Radioactive incineration bottom ash containing metallic Al is difficult to be directly solidified in the cement matrix due to the generation of hydrogen gas during the reaction of aluminium with alkali pore solution of cement paste. In this study, the simulated incineration bottom ash (SIBA) containing metallic Al was successfully and directly solidified by polyaluminium sulphate (PAS)-modified low alkalinity cement (LAC), and the mechanism of the corrosion shielding effect of PAS on metallic Al was characterized by a range of analytical techniques. The results indicate that the cement waste form containing 29.56 wt% SIBA achieved a compressive strength of 16.6 MPa at 28 days of hydration, which increased by 13.3 % and 36.1 % after freeze-thawing test and immersion test, respectively. The 42d cumulative fraction leached of Nd3+ and Ce3+ were 1.74×10−7 cm and 3.40×10−7 cm, respectively. The corrosion degree and corrosion rate of Al sheets in LAC with PAS addition was much lower than that without PAS at early and late age hydration, by transforming thick porous corrosion layer to thin dense one. The mineral phase of corrosion product remained as bayerite (Al(OH)3), regardless of whether PAS was added. The addition of PAS reduced the hydrogen gas generation and prevented the dissolution of Al(OH)4- from metallic Al sheet. The hydrolysis of PAS produced a large amount of Al(OH)4- in pore solution, which extended the pH range for Al(OH)3 passivation by preventing the transformation of Al(OH)3 protection layer on the Al sheet surface to Al(OH)4- in the pore solution, and accelerated the formation of ettringite to decrease the pH of pore solution. This study cast the light on the direct solidification of metallic-aluminium-containing incineration bottom ash or Al bulks by cement-based materials without the need for complex pretreatment processes.
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