Polyurethane Foam Research Articles

Assessing the Influence of Hyaluronan Dressing on Wound Healing on Split-Thickness Skin Graft Donor Sites Using a Three-Dimensional Scanner.

Objectives: The topical application of hyaluronic acid after injury may accelerate the wound healing process. We aimed to retrospectively investigate whether the topical application of hyaluronic acid on standardized wounds after split-thickness skin graft removal on the thigh would accelerate wound healing and improve scarring outcomes. Additionally, we aimed to evaluate the usefulness of three-dimensional (3D) scanning to assess scars. Methods: The wound healing process of a hyaluronan group (n = 20) and a control (n = 21) were analyzed and evaluated using 3D scans at 7 and 14 days and 1, 3, and 6 months post-operatively. Scar evaluations by the patients were conducted 6 months post-operatively using the patient and observer scar assessment scale and the Manchester scar scale. Experts evaluated the scars after 6 months using a modified version of both scales. Results: On days 7 and 14, significantly larger areas of the wound surface were closed in the hyaluronan group compared to the control group (p < 0.05). After 1 month, significantly more crusted areas remained in the control group than in the hyaluronan group (p < 0.05). At the 6-month self-assessments, the hyaluronan group evaluated their scars as being significantly better compared to the control group. Conclusions: The topical application of hyaluronic acid in combination with polyurethane foam as a wound dressing after split skin removal accelerated the wound healing rate and positively influenced scar appearance after 6 months. Three-dimensional scanning is useful for evaluating and documenting the wound healing process.

Impact of ageing factors on the performance of novel viscoelastic polyurethane foams utilized as seals in respiratory protective devices

This study explores the impact of ageing factors – i.e., perspiration, disinfection procedures and ultraviolet radiation – on the structural and performance characteristics of novel viscoelastic polyurethane foams specifically developed for use in seals for respiratory protective devices (RPDs). The investigation includes an analysis of resilience, compression set and recovery time to ascertain the influence of the chosen factors on the foam’s mechanical properties. Furthermore, an in-depth exploration of the foams’ thermal properties and chemical structure was carried out using thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR), respectively. The influence of the ageing factors on the foams’ microstructure was scrutinized via scanning electron microscopy (SEM), supplemented by assessments of colour change and contact angle alterations. The experimental results were contextualized within the existing literature, with particular attention to the desired attributes of RPD seals composed of these newly engineered materials. Recommendations for use were then formulated.

Utilization of Neem Seed Oil as Surfactant in the Production of Flexible and Rigid Polyurethane Foam

Extraction and processing of polyether polyols derived from petrochemicals, commonly used as surfactants during polyurethane foam (PUF) production, contribute to carbon emissions and raises the issue of long-term sustainability given that petrochemicals are non-renewable resources. Here, 5 mg and 4 mg of neem seed oil are employed to form flexible and rigid PUF, classified purposefully based on their divergent usage. To find an environmentally friendly replacement, flexible PUF whose mass, volume, density, compression, tensile strength, cream time, foam rise and rising time are 0.0047 kg m3, 16.52 kg/m3, 8.10%, 39.28 kN/m2, 60s, 10s and 60s is formed by mixing 1.25 kg polyol, 5mg silicon oil and 10g calcium carbonate (CaCO3). Likewise, by mixing 1.2 kg polyol, 4mg silicon oil and 8g CaCO3, a rigid PUF with 0.005kg, m3, 16.2 kg/m3, 8.15%, 40.72 kN/m2, 50s, 15 cm and 58s key, physical and mechanical property as respectively listed under the flexible PUF formulation is produced. Both foams were produced using equal amounts of toluene diisocyanate, water, stannous octoate and methylene chloride, resulting in PUF that can be used in insulation, cushioning and construction support applications based on their characteristic height, density, tensile strength and compressive strength. As the surfactant, neem seed oil's potential in the synthesis of PUF cannot be overemphasized. The study of the kinetics of PUF production is limited and should trigger the adoption of biobased surfactants for industrial applications in the future.

Informal settlements ablaze: decoding the combustible nature of building materials used in Bangladesh through experiments and numerical analysis

ABSTRACT Fire outbreaks in informal settlements pose severe threats to residents and their properties. Despite the frequent occurrence of fire events in Bangladesh, detailed studies on fire propagation behaviour remain limited. This study addresses this critical issue by comprehensive investigations into the ignitability and burning behaviour of different materials such as cardboard, polyurethane foam, plastic bags, wood, and structural timber that are commonly found in informal settlements. Additionally, an advanced numerical model based on the finite volume method was developed in Fire Dynamics Simulator and then employed to accurately predict the fire-reaction properties of materials under the cone calorimeter environment. The results revealed that cardboard ignites quickly, burns moderately, and does not produce flaming droplets or ignite the filter paper. PU foam burns vigorously, with a high burning rate, and emits dense black smoke and a toxic odour. Plastic bags ignite rapidly, burn intensely, and are greatly influenced by the presence of airflow. The numerical model successfully quantified fire-reaction properties such as ignition time, heat release rate (HRR), and flame spread characteristics. Notably, wood and structural timber demonstrate a distinct combustion pattern with a sharp HRR peak, while PU foam exhibits the highest peak HRR values followed by timber masonite.

Utilisation of solid waste polyurethane foam as coarse aggregate in concrete: an experimental study with ecological and cost assessment

Utilisation of solid waste polyurethane foam as coarse aggregate in concrete: an experimental study with ecological and cost assessment

Investigation of the effect of autoclave aging on polyurethane foams with low VOC content

Six flexible polyurethane foam recipes using low VOC additives were formulated and the prepared samples were analysed for their mechanical and acoustic properties pre and post autoclave aging. The results were compared with a reference foam comprising traditional additives. Promising results were obtained, particularly in acoustic performance, with two formulations (W2, W3) exhibiting superior sound absorption compared to the reference sample. However, after the autoclave aging the value of the sound absorption coefficient drops suddenly in a given frequency range, which may also indicate the degradation of the cell structure. The compressive strength of the samples were lower in case of four out of six samples, which can be due to their lower density. Adjustments in foaming reaction could potentially mitigate this issue. After the autoclave aging the compressive strength significantly reduced in all cases including the reference sample, which indicates that when the foams are utilized in wet environments for extended periods of time they cannot be further used for bearing applications.

An advanced closed-loop geothermal system to substantially enhance heat production

Heat production through conventional closed-loop geothermal systems is constrained by the limited contact area for heat exchange between rock formations and the wellbore. To address this challenge, an advanced closed-loop geothermal system (ACGS) is proposed to enhance heat production in this research. The ACGS incorporates a hydraulic fracture, partitioned by a horizontal insulator for vertical zonal isolation of fluid flow in the fracture, into the closed-loop system’s fluid circulation. To assess heat production from the ACGS, a three-dimensional ACGS numerical model is established and validated, utilized to simulate heat production through the ACGS under conditions of different fracture dimensions and structures, tubing materials, and fluid heat capacities. Performances of complicated fracture structures, including a branched fracture and a multiple-wing fracture, in improving heat production are evaluated. It is found that due to the incorporation of a double-wing fracture, the cumulative extracted heat of a closed-loop system over 20 years is enhanced by 162.94 %. Increasing fracture half-length and fracture height both enhances the heat production of the ACGS considerably. Polyurethane foam proves an excellent tubing material for the ACGS due to its low cost and outstanding adiabatic functionality. Compared with a multiple-wing fracture, a branched fracture results in better heat production through the ACGS, with more fracture branches leading to higher heat production. A branched fracture can improve the cumulative extracted heat from a closed-loop system over 20 years by 321.77 %, and increasing the inter-branch angle further enhances heat production. Working fluid with smaller heat capacity yields considerably higher outlet temperature.

Synergistic Reinforcing Effect of Hazelnut Shells and Hydrotalcite on Properties of Rigid Polyurethane Foam Composites.

Recently, the development of composite materials from agricultural and forestry waste has become an attractive area of research. The use of bio-waste is beneficial for economic and environmental reasons, adapting it to cost effectiveness and environmental sustainability. In the presented study, the possibility of using hazelnut shell (HS) and hydrotalcite (HT) mineral filler was investigated. The effects of fillers in the amount of 10 wt.% on selected properties of polyurethane composites, such as rheological properties (dynamic viscosity, processing times), mechanical properties (compressive strength, flexural strength, hardness), insulating properties (thermal conductivity), and flame-retardant properties (e.g., ignition time, limiting oxygen index, peak heat release), were investigated. Polyurethane foams containing fillers have been shown to have better performance properties compared to unmodified polyurethane foams. For example, the addition of 10 wt% of hydrotalcite filler leads to PU composite foams with improved compression strength (improvement by ~20%), higher flexural strength (increase of ~38%), and comparable thermal conductivity (0.03055 W m-1 K-1 at 20 °C). Moreover, the incorporation of organic fillers has a positive effect on the fire resistance of PU materials. For example, the results from the cone calorimeter test showed that the incorporation of 10 wt% of hydrotalcite filler significantly reduced the peak of the heat release rate (pHRR) by ca. 30% compared with that of unmodified PU foam, and increased the value of the limiting oxygen index from 19.8% to 21.7%.

Experimental and Numerical Evaluation of Calcium-Silicate-Based Mineral Foam for Blast Mitigation

Cellular materials such as aluminum and polyurethane foams are recognized for their effectiveness in energy absorption. They commonly serve as crushable cores in sacrificial cladding for blast mitigation purposes. This study delves into the effectiveness of autoclaved aerated concrete (AAC), a lightweight, porous material known for its energy-absorbing properties as a crushable core in sacrificial cladding. The experimental set-up features a rigid frame made of steel measuring 1000 × 1000 × 15 mm3 with a central square opening (300 × 300 mm2) holding a 2 mm thick aluminum plate representing the structure. The dynamic response of the aluminum plate is captured using two high-speed cameras arranged in a stereoscopic configuration. Three-dimensional digital image correlation is used to compute the transient deformation fields. Blast loading is achieved by detonating 20 g of C4 explosive set at 250 mm from the plate’s center. The study assesses the mineral foam’s absorption capacity by comparing out-of-plane displacement and mean permanent deformation of the aluminum plate with and without the protective solution. Six foam configurations (A to F) are tested experimentally and numerically, varying in the foam’s free space for expansion relative to its total volume. Results show positive protective effects, with configuration F reducing maximum deflection by at least 30% and configuration C by up to 70%. Foam configuration influences energy dissipation, with an optimal lateral surface-to-volume ratio (ζ) enhancing protective effects, although excessive ζ leads to non-uniform foam crushing. To address the influence of front skin deformability, a non-deformable front skin has been adopted. The latter demonstrates an increased effectiveness of the sacrificial cladding, particularly for ζ values above the optimal value obtained when using a deformable front skin. Notably, using a non-deformable front skin increases maximum deflection reduction and foam energy absorption by up to approximately 30%.

Recovered Foam Impact Absorption Systems

The use of foam materials in environments where they come into contact with individuals often results in deterioration, necessitating periodic replacements to maintain safety and hygiene standards. Foam, a lightweight, porous plastic formed by aggregated bubbles, possesses excellent impact-absorbing properties; however, its inherent porosity and susceptibility to wear present challenges. This project aims to develop a technological application for repurposing spent polyurethane (PU) foam from leisure facilities into effective impact absorption systems. By focusing on the reuse of deteriorated foam materials, this initiative seeks to minimize environmental impact while leveraging their beneficial technical characteristics. Addressing issues related to foam degradation, this project endeavors to create sustainable solutions by reintegrating spent foam into new systems. This innovative approach promotes sustainability while enhancing safety through the provision of high-quality, impact-resistant elements. Ultimately, this work aims to contribute to environmental conservation and the advancement of effective impact protection measures in leisure facilities.

Research on low-velocity impact performance of polyurethane foam-filled M-type GFRP foldcore sandwich plate

The M-type GFRP (Glass Fiber Reinforced Polymer) foldcore was prepared by thermal pressing method, and was bonded with the panel to obtain the complete foldcore sandwich structure and filled the core with polyurethane foam. The influence of foam filling, impact energy and impact position on the damage mode and impact dynamic response under the low-velocity impact of GFRP M-type foldcore sandwich structure is studied through low-velocity experiment. The results show that the impact resistance of N-side impact is better than the B-side impact. Foam filling could effectively closing the gap between the N-side impact and B-side impact. In addition, foam filling could absorb about 15%-25% more energy than the empty core sandwich plate.

Exploring the potential of rigid polyurethane foam waste in structural lightweight concrete

The structural lightweight concrete is gaining significant interest in the research community due to its reduced dead load. The reduction in the self-weight not only lowers the gravity load but can also lower the seismic demands for the structural members and hence can potentially reduce the overall cost. This study examines the feasibility of developing a sustainable structural lightweight concrete by utilizing rigid polyurethane foam waste as coarse aggregates (5–10 mm). The silica fume was incorporated as a cement replacement to enhance the compressive strength of the mix. A total of three composite mix formulations consisting of polyurethane foam, cement-coated polyurethane foam, and pumice (control specimens) as coarse aggregates were tested. The testing was performed for workability, compressive strength, flexural strength, elastic modulus, absorption, permeable voids, chloride-ion penetration, freeze and thaw resistance, and drying shrinkage. The results achieved for elastic modulus, chloride ion penetrability, and drying shrinkage, were meeting the minimum requirements of the standards making this composite suitable for the structural application. The results revealed that uncoated polyurethane based lightweight aggregate concrete resulted in an air-dry density of 1829 kg/m3 with the corresponding compressive strength of 19.5 MPa and flexural strength of 2.78 MPa at 28 days. Besides, the polyurethane-based lightweight concrete also showed lower internal structure damage against freeze and thaw action, along with improved thermal conductivity.

Preparation and Characterization of Glucose-Based Self-Blowing Non-Isocyanate Polyurethane (NIPU) Foams with Different Acid Catalysts.

The preparation and application of non-isocyanate polyurethane (NIPU) from biomass raw materials as a substitute for traditional polyurethane (PU) has recently become a research hot topic as it avoids the toxicity and moisture sensitivity of isocyanate-based PU. In the work presented here, self-blowing GNIPU non-isocyanate polyurethane (NIPU) rigid foams were prepared at room temperature, based on glucose, with acids as catalysts and glutaraldehyde as a cross-linker. The effects of different acids and glutaraldehyde addition on foam morphology and properties were investigated. The water absorption, compressive resistance, fire resistance, and limiting oxygen index (LOI) were tested to evaluate the relevant properties of the foams, and scanning electron microscopy (SEM) was used to observe the foams' cell structure. The results show that all these foams have a similar apparent density, while their 24 h water absorption is different. The foam prepared with phosphoric acid as a catalyst presented a better compressive strength compared to the other types prepared with different catalysts when above 65% compression. It also presents the best fire resistance with an LOI value of 24.3% (great than 22%), indicating that it possesses a good level of flame retardancy. Thermogravimetric analysis also showed that phosphoric acid catalysis slightly improved the GNIPU foams' thermal stability. This is mainly due to the flame-retardant effect of the phosphate ion. In addition, scanning electron microscopy (SEM) results showed that all the GNIPU foams exhibited similar open-cell morphologies with the cell pore sizes mainly distributed in the 200-250 μm range.

Mechanical Properties and Dynamic Constitutive Model of Polyurethane Foam under Different Strain Rates

Mechanical Properties and Dynamic Constitutive Model of Polyurethane Foam under Different Strain Rates

Highly efficient flame retardancy and fire spread behavior of rigid polyurethane foams with extremely low content of flame retardant

In recent years, flame-retardant rigid polyurethane foam (RPUF) has once again captured the scholars’ attention due to the growing the growing demands in the field of building energy efficiency. However, the inherent flammability of RPUF is high and the complexities of its flame-retardant mechanisms remain inadequately understood. In this study, a modified biomass material, amino starch phosphate ester was successfully synthesized which was then combined with expandable graphite (EG) and incorporated into RPUF. The research delved into the optimal ratio and minimal flame-retardant additive required to achieve the stringent UL-94 V-0 rating, while also thoroughly investigating the flame retardancy and thermal properties of the composite system. The findings revealed that with just 6 wt.% of flame retardants, the RPUF achieved the UL-94 V-0 rating, with a 41.1 % reduction in peak heat release rate (pHRR) and a 23.7 % decrease in total heat release (THR). Additionally, it diminishes the flame's size and width, leading to quicker extinction, while also lowering the internal combustion temperature of the polyurethane, thereby delaying both preheating and combustion times. The synergistic interaction between amino starch phosphate ester and EG during combustion results in the formation of a dense, continuous char layer, effectively inhibiting the pyrolysis and combustion of RPUF. This study provides a theoretical foundation for the development of efficient flame-retardant systems for RPUF.

Assessing the impact of packaging materials on anoxic biotrickling filtration of siloxanes in biogas: Effectiveness of activated carbon in removal performance

Siloxanes (VMS) represent a class of organosilicon compounds known for their adverse effects on both the environment and human health. Their presence in biogas significantly hinders its economic valorisation, highlighting the need for effective treatment methods. This study investigates the performance of three different packing materials in the anoxic biofiltration of VMS (L2, L3, D4 and D5). The materials evaluated included plastic rings (BTF-1), polyurethane foam (BTF-2) and plastic rings combined with activated carbon (80:20) (BTF-3). Among them, BTF-3 exhibited superior performance, achieving maximum VMS removal efficiencies (REs) of 90%, including the complete elimination of L3 and D4, and ∼80% removal of D5, attributed to the presence of activated carbon. However, the abatement of L2 was inferior to that of other VMS (<80%), which was attributed to the activated carbon's affinity for larger molecular weights and critical diameters. In contrast, BTF-1 and BTF-2 supported maximum VMS removals of 40%. Notably, neither increasing the trickling liquid velocity from 2 to 4.5 m h⁻1 nor adding Fe-carbon nanoparticles to the solution had any impact on the BTFs' performance. Following the successful results observed in BTF-3, gas residence time was reduced from 60 to 42 min, consequently leading to an increase in the EC from 366 to 509 mg m−3 h−1 (corresponding to an RE = 87%). Despite the different performance of the BTFs, comparable bacterial communities were identified, dominated by the genera Thermomonas, Corynebacterium, Aquimonas, Thauera and Parvibaculum. The results obtained in this study highlighted the potential of activated carbon as packing material for enhancing abatement performance during biotrickling filtration and identified new bacterial genera with potential for VMS degradation.

Zr4+ and Al3+ coordinated cross-linked conductive collagen fibers/solvent-free polyurethane foam with ultra-low reflective electromagnetic shielding properties

In recent years, electromagnetic shielding materials with low reflectance have developed rapidly. However, high material cost, poor bonding fastness, weak mechanical properties and other problems seriously limit its effect in practical use. In this work, flexible conductive collagen fibers (CLF-Zr4+/Al3+-CNTs) were prepared using chromium tanned waste leather as ingredient, carbon nanotubes (CNTs) as conductive filler and transition metal ions as coordination crosslinking agents, and their molecular dynamics were investigated by quantum chemical simulation software. On this basis, a flexible conductive foam with the double layer and double core-clad structure containing carbon nanotubes was constructed using the solvent-free polyurethane (SFPU) chemical foaming technology, and their electromagnetic shielding properties and reflectance were studied. The experiment results showed that when the ratio of CLF-Zr4+/Al3+-CNTs to SFPU polyol is 1:9 and the impregnation times of CNTs are 2, the loading capacity of CNTs in conductive foam is 0.14 mg/cm3, the electrical conductivity is 57.8 S/m, and the thermal conductivity is 0.061 W/(m·K). Meanwhile, when the thickness is 3 cm, the electromagnetic shielding performance is 42.09 dB, and the reflection efficiency is 0.66 %, the lowest reflection efficiency reaches 0.16 % in the experiment. The mechanism of electromagnetic shielding in conductive foams with the double layer and double core-clad structure has been further explored. The experiment results proved that the flexible conductive foam has excellent mechanical properties, stability, heat insulation and flame retardant properties, and has excellent electromagnetic shielding and low reflection characteristics due to its abundant holes, functional group, interface and hierarchical structure.

Extending the Natural Neighbour Radial Point Interpolation Meshless Method to the Multiscale Analysis of Sandwich Beams with Polyurethane Foam Core

This work investigates the mechanical behaviour of sandwich beams with cellular cores using a multiscale approach combined with a meshless method, the Natural Neighbour Radial Point Interpolation Method (NNRPIM). The analysis is divided into two steps, aiming to analyse the efficiency of NNRPIM formulation when combined with homogenisation techniques for a multiscale computational framework of large-scale sandwich beam problems. In the first step, the cellular core material undergoes a controlled modification process in which circular holes are introduced into bulk polyurethane foam (PUF) to create materials with varying volume fractions. Subsequently, a homogenisation technique is combined with NNRPIM to determine the homogenised mechanical properties of these PUF materials with different porosities. In this step, NNRPIM solutions are compared with high-order FEM simulations. While the results demonstrate that RPIM can approximate high-order FEM solutions, it is observed that the computational cost increases significantly when aiming for comparable smoothness in the approximations. The second step applies the homogenised mechanical properties obtained in the first step to analyse large-scale sandwich beam problems with both homogeneous and functionally graded cores. The results reveal the capability of NNRPIM to closely replicate the solutions obtained from FEM analyses. Furthermore, an analysis of stress distributions along the beam thickness highlights a tendency for some NNRPIM formulations to yield slightly lower stress values near the domain boundaries. However, convergence towards agreement among different formulations is observed with mesh refinement. The findings of this study show that NNRPIM can be used as an alternative numerical method to FEM for analysing sandwich structures.

Effect of expanded perlite as an environmentally friendly flame‐retardant in semi‐rigid polyurethane foam

Effect of expanded perlite as an environmentally friendly flame‐retardant in semi‐rigid polyurethane foam

CoFe Oxides-Coated 2D Black Phosphorus for Flame-Retardant Nanocoatings with Tunable Mechanical Strength and Efficient Elimination of Toxic Gases.

2D black phosphorus (BP) degrades irreversibly into phosphate compounds under ambient conditions, which limits its application in a variety of fields. In this study, by coating amorphous ferric-cobalt oxides (CoFeO)on BP nanosheets, a multifunctional CoFeO@2D BP is successfully developed that effectively inhibited combustion and catalyzed CO oxidation to eliminate toxic gases. Strong affinity between transition-metal cations and BP allowed the uniform growth of amorphous ferric‒cobalt oxides on the BP surface, which effectively prevented the spontaneous degradation of 2D BP. By combining CoFeO@2D BP with gelatin and kosmotropic salts, the as-obtained nanocoatings are used for surface treatment of flammable polyurethane foam (PU). Kosmotropic ions induced strong hydrophobic interactions and bundling within the gelatin chains which significantly enhanced the mechanical performance of the PU. BP accelerates the carbonization of gelatin to inhibit the combustion of PU, and CoFe oxides, which act as true active centers to accelerate the oxidation of CO, effectively inhibiting the production of harmful gas. The release rate of CO decreases by 73% and the limiting oxygen index (LOI) increases from 17% to ≈32% during PU combustion. The developed novel 2D material opens the way for multifunctional coatings with integrated durability, flame retardancy, and high smoke suppression efficiency.