Objectives. The experimental study aims to establish the suitability and reliability of milling and 3D printing processes for acrylic polymethylmethacrylate (PMMA) crown manufacturing by evaluating the internal structure and material integrity through CT scanning analysis and the mechanical properties through indentation experiments. Materials and methods. In the study, samples were made in the form of crowns obtained by milling from Telio CAD blocks (Ivoclar) and by 3D printing using Temp PRINT (GC) material. The samples were analyzed by CT microscanning with the high-resolution equipment Bruker μCT 1272 through which the structure, density and porosity of the materials were assessed. With a nanoindenter test system (G200 Keysight Technologies, Santa Rosa, CA USA) were analyzed the mechanical properties (modulus of elasticity, hardness, stiffness) of the materials of the two sample categories. Results. The results of the experimental study show that both the milling method and 3D printing offer fast and safe ways in obtaining crowns out of PMMA. Micro-CT scans reveal a predominantly uniform internal structure particularly for milling PMMA, with minor variations and localized porosity, indicating a higher level of reliability compared to 3D printing material. The modulus of elasticity values of 3D printing and milling materials are comparable, indicating their ability to provide stability and longevity in dental restorations. Indentation experiments have revealed that 3D printing material has superior rigidity and better resistance to deformation compared to milling material. The higher hardness of the milling material indicates that it has superior resistance to wear, abrasion and surface damage compared to 3D printing material, which provides an additional advantage in terms of long-term durability. Conclusions. The overall conclusion is that the selection of materials for optimal processing will take into account the suitability of the specific application and correlation with the observations of the study, which revealed that the 3D printing material exhibits rigidity and resistance to deformation, and the milling material wear-resistant.
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