Polymerization Process Research Articles

Highly Efficient Photoinitiation Systems Based on Dibenzo[a,c]phenazine Sensitivity to Visible Light for Dentistry.

In this work, photoinitiation systems based on dibenzo[a,c]phenazine sensitivity to visible light were designed for their potential application in dentistry. Modification of the structure of dibenzo[a,c]phenazine consisted of introducing electron-donating and electron-withdrawing substituents and heavy atoms into position 11. The synthesized compounds are able to absorb radiation emitted by dental lamps during photoinitiation of the polymerization process. In the presence of acrylates, dibenzo[a,c]phenazines show excellent photoinitiating abilities in systems containing an electron donor or a hydrogen-atom donor as a second component. The developed systems initiate the polymerization process comparable to a commercial photoinitiator, i.e., camphorquinone. Moreover, the performed studies showed a significant shortening of the polymerization time and a reduction in the amount of light absorber. This indicates that polymeric materials are obtained at a similar rate despite a significant reduction in the concentration of the newly developed two-component photoinitiating systems.

Investigating the effect of the perturbation on emulsion polymerization of polystyrene nanospheres

Polystyrene nanospheres (PS spheres) were prepared by soap-less emulsion polymerization. The polymerization reaction with the monomer styrene was initiated using potassium persulfate under nitrogen injection. By adjusting the amount of precursor and the mixing speed of the stirrer during the polymerization process, PS particles of the expected appropriate size can be obtained. This work focuses on the effect of precursor concentration, reaction conditions and stirrer speed on particle size. Samples (C1–C6) were systematically prepared with varying amounts of K2S2O8 and C8H8. The particle sizes ranged from 69.9[Formula: see text]nm to 364.44[Formula: see text]nm. The calculated K2S2O8 to C8H8 ratio remained approximately constant across the samples. This supports the observed trend where increasing monomer concentration leads to larger particle sizes, indicative of bonded spheres. In addition, a correlation between stirring speed and PS bead size is found, with higher speeds resulting in smaller particles. Transmittance analysis of the filtered and sieved process samples showed that better polymerization conditions could be selected for PS beads up to 220[Formula: see text]nm at a stirring speed of 900[Formula: see text]rpm.

Enhancing ion separation efficiency: Janus charged nanofiltration membrane fabricated via polyethyleneimine-manipulated interfacial polymerization

This research introduces highly efficient nanofiltration (NF) membranes designed for the effective rejection of both divalent cations and anions, a critical feature for advanced water treatment technologies. We have devised a simple yet adaptable approach for fabricating Janus polyamide (PA) thin-films characterized by dual charges, which exhibit pronounced selectivity towards both mono-/divalent anions and cations. Leveraging a straightforward interfacial polymerization (IP) process, we integrated high molecular weight polyethyleneimine (PEI) within the PA matrix. This strategy ensured the preferential formation of a dense, negatively charged upper layer dominated by piperazine (PIP), while cationic macromolecular PEI facilitated the emergence of a loose and positively charged lower layer, thus giving rise to a distinctively charged and structurally heterogeneous PA thin-film. Furthermore, the strategic inclusion of PEI inhibits the diffusion of the PIP, thereby promoting the development of nano-wrinkled structures. This structural innovation not only enhances pure water permeance (16.0 L m−2 h−1 bar−1) but also optimizes ion selectivity through the coordination of steric hindrance and Donnan effects. Consequently, the Janus charged NF membranes we developed exhibit exceptional selectivity for mono-/divalent ions, particularly demonstrating remarkable ion selectivity for Cl−/SO42− and Li+/Mg2+ of 102 and 24, respectively. Our findings introduce a pioneering avenue for fabricating NF membranes that proficiently separate mono-/divalent ions, promising significant advancements in water treatment and purification endeavors.

Klebsiella pneumoniae O-polysaccharide biosynthesis highlights the diverse organization of catalytic modules in ABC transporter-dependent glycan assembly

Klebsiella pneumoniae provides influential prototypes for lipopolysaccharide O antigen (OPS) biosynthesis in Gram-negative bacteria. Sequences of OPS-biosynthesis gene clusters in serotypes O4 and O7 suggest fundamental differences in the organization of required enzyme modules compared to other serotypes. Furthermore, some required activities were not assigned by homology shared with characterized enzymes. The goal of this study was therefore to resolve the serotype O4 and O7 pathways, to expand our broader understanding of glycan polymerization and chain termination processes. The O4 and O7 antigens were produced from cloned genetic loci in recombinant Escherichia coli. Systematic in vivo and in vitro approaches were then applied to assign each enzyme in each of the pathways, defining the necessary components for polymerization and chain termination. OPS assembly is accomplished by multiprotein complexes formed by interactions between polymerase components variably distributed in single and multi-module proteins. In each complex, a terminator function is present in a protein containing a characteristic coiled-coil molecular ruler, which determines glycan chain-length. In serotype O4, we discovered a CMP-α-3-deoxy-ᴅ-manno-octulosonic acid (Kdo)-dependent chain-terminating glycosyltransferase that is the founding member of a new glycosyltransferase family (GT137), and potentially identifies a new glycosyltransferase fold. The O7 OPS is terminated by a methylphosphate moiety, like the K. pneumoniae O3 antigen, but the methyltransferase-kinase enzyme pairs responsible for termination in these serotypes differ in sequence and predicted structures. Together, the characterization of O4 and O7 has established unique enzyme activities and provided new insight into glycan-assembly strategies that are widely distributed in bacteria.

Synthesis of binder-free hydrated vanadium oxide-polyaniline electrodes via in situ polymerization for high-performance aqueous zinc-ion batteries

Hydrated vanadium oxide, a kind of layered electrode material with high theoretical specific capacity, has great potential for developing high-performance, low-cost, and eco-friendly aqueous zinc-ion batteries. However, its characteristics of poor electronic conductivity, vanadium dissolution, and unstable structure lead to poor electrochemical performance, such as low specific capacity, poor rate performance and short cycle life. Combining PANI with layered hydrated vanadium oxide is expected to overcome the shortcomings and achieve high zinc storage performance. In this work, binder-free hydrated vanadium oxide-polyaniline inorganic–organic hybrid compounds deposited on carbon cloth (VOH-PANI/CC) are developed by combination of layer-by-layer and in-situ polymerization process. Benefiting from synergistic effect between polyaniline and hydrated vanadium pentoxide, the hybrid electrode (VOH-PANI/CC) delivers high capacities of 290 mA h/g at 0.5 A/g and 165 mA h/g at 4 A/g. In contrast, the specific capacities of VOH/CC are only 185 and 70 mA h/g at 0.5 and 4 A/g, respectively. This in-situ polymerization of aniline via layer-by-layer strategy on hydrated vanadium oxide provides a novel synthesis scheme for the use of vanadium oxide as cathode material for aqueous zinc-ion batteries.

Multicomponent Nanoparticles Decorating a Lignin-Derived Biochar Composite for 2-Nitrophenol Sensing

Lignin, which contains aromatic phenols, is the second most abundant renewable biomass material in the world. It is the main byproduct of the paper industry and is characterized by abundant sources, renewability, and low cost. The present study focused on the extraction of lignin from poplar wood through a straightforward papermaking approach, thereafter utilizing the resultant black liquor containing lignin for synthesizing lignin-based phenolic resins. During the polymerization process, cobalt (Co) and nickel (Ni) species were introduced and, subsequently, a CoNi/biochar catalyst was obtained through pyrolysis in a nitrogen atmosphere. The prepared catalyst possessed rough spherical structures. The incorporation of Co and Ni enhanced charge redistribution, thereby imparting the catalyst with strong electron acceptance capabilities. The prepared lignin-based phenolic-resin-derived carbon was used for the electrochemical sensing of 2-nitrophenol. The limit of detection (LOD) for 2-nitrophenol was calculated to be 0.0132 µM, with good repeatability, stability, and selectivity.

Smart windows with adjustable electromagnetic interference shielding using hydrogel technology

Thermochromic smart windows with adjustable electromagnetic interference (EMI) shielding capability are integral elements in modernized buildings, especially in military applications, due to their energy-saving benefits and ability to mitigate electromagnetic pollution. However, its application is limited by the relatively poor light transmission of conductive substances and the high demand for light transmission of thermochromic smart windows. Maintaining the thermochromic performance of smart windows while adjusting EMI shielding effectiveness (SE) poses a significant challenge. Here, we propose a straightforward approach to create a smart EMI shielding material with adaptable properties, including light transmission, shape, and EMI SE. This method involves a layer-by-layer polymerisation process followed by solvent substitution. The resulting hydrogel exhibits tunable optical properties, making it suitable for use as a smart window that responds to external conditions and offers local tunability. Noteworthy characteristics include high light transmittance (80.87 %), ultra-fast response time (16 s), multiple shape adjustments, adjustable EMI SE ranging from 0 to 27.64 dB, and strong adhesion, among other features. These findings suggest that the obtained hydrogels have significant potential to provide a substantial advantage in developing next-generation soft and intelligent smart EMI shielding windows.

Recycling of sludge residue as a coagulant for phosphorus removal from aqueous solutions.

Phosphorus pollution poses a significant challenge in addressing water contamination. The coagulant is one of the effective methods to remove phosphorus from wastewater. Abundant Al and Fe oxides in sludge residue make it have great potential to synthesize water treatment coagulants. However, the utilization of sludge residue for preparation of coagulant was seldom investigated. In this study, we fabricated a novel coagulant, polyaluminum ferric chloride (SM-PAC), using sludge residue as a raw material through acid leaching and polymerization processes. Characterization results confirm that the parameters of SM-PAC meet the specifications outlined in the national standard (GB/T 22627-2022). We investigated the effects of pH, dosage, initial phosphorus concentration, and contact time on the removal efficiency of SM-PAC. As anticipated, the prepared SM-PAC exhibited a significant efficacy in removing phosphorus, meeting the discharge standards set for municipal sewage. Furthermore, the adsorption kinetics analysis suggests that the predominant mode of phosphorus adsorption on SM-PAC is chemical adsorption. Furthermore, the SM-PAC was employed in the actual wastewater treatment plant and exhibited excellent efficiency in phosphorus removal. The utilization of SM-PAC can not only effectively address the issue of sludge disposal but also achieve the goal of "treating waste with waste." It is expected that the proposed method of reusing sludge residue as a resource can provide a sustainable way to synthesize a coagulant for phosphorus removal.

Polyaniline/Graphene oxide composite as an Ultra-Sensitive humidity sensor

This paper investigated the humidity-sensing response of polyaniline/Graphene oxide (PGO) composites. Graphene oxide (GO) was synthesised using the improvised hummers method, and polyaniline (PANI) was synthesised using the chemical in-situ polymerisation process. By adding different weights per cent (wt%) of Graphene oxide (GO) to the polymer matrix, PGO composites were prepared. Structural and morphological properties of GO were confirmed by XRD, RAMAN, FTIR, SEM, EDX, and HR-TEM (elementary mapping) characterisations. The XRD, FTIR SEM and EDX proficiencies were employed to characterise the PGO composites. To experience the humidity response performance, the film of PANI, GO, and PGO samples was groomed by wedging the sample on an IDT substrate using a drop casting technique. Among the samples, the PGO-3 composite (polyaniline/Graphene oxide 15 wt%) depicted a maximum sensing response (SH) of 93.4 % with a dynamic timing behaviour of 4 s and 7 s. The Nobel characters, such as low accurate Sensing response, fewer detection limits (LOD), negligible hysteresis and perfect stability, were observed in the PGO-3 composite. The physical properties such as porosity, water content, and degree of swelling have been outstandingly enhanced in the PGO-3 composite compared to PANI and GO. The mechanism for sensing the PGO-3 composites was deliberately explained based on establishing superficial physisorption, chemisorption layers, and later capillary condensation.

In Situ-Initiated Poly-1,3-dioxolane Gel Electrolyte for High-Voltage Lithium Metal Batteries.

To realize high-energy-density Li metal batteries at low temperatures, a new electrolyte is needed to solve the high-voltage compatibility and fast lithium-ion de-solvation process. A gel polymer electrolyte with a small-molecular-weight polymer is widely investigated by combining the merits of a solid polymer electrolyte (SPE) and liquid electrolyte (LE). Herein, we present a new gel polymer electrolyte (P-DOL) by the lithium difluoro(oxalate)borate (LiDFOB)-initiated polymerization process using 1,3-dioxolane (DOL) as a monomer solvent. The P-DOL presents excellent ionic conductivity (1.12 × 10-4 S cm-1) at -20 °C, with an oxidation potential of 4.8 V. The Li‖LiCoO2 cell stably cycled at 4.3 V under room temperature, with a discharge capacity of 130 mAh g-1 at 0.5 C and a capacity retention rate of 86.4% after 50 cycles. Moreover, a high-Ni-content LiNi0.8Co0.1Mn0.1O2 (NCM811) cell can steadily run for 120 cycles at -20 °C, with a capacity retention of 88.4%. The underlying mechanism of high-voltage compatibility originates from the dense and robust B- and F-rich cathode interface layer (CEI) formed at the cathode interface. Our report will shed light on the real application of Li metal batteries under all-climate conditions in the future.

Unveiling the Liquid‐Liquid Phase Separation of Benzene‐1,3,5‐Tricarboxamide in Water

AbstractThe intricate interplay between self‐assembly and phase separation orchestrates biomolecular organization inside cells, thereby dictating the formation of vital structures such as protein assemblies and membraneless organelles (MLOs). However, in the context of supramolecular polymerization, these fundamental processes have traditionally been studied separately. This study reevaluates the supramolecular polymerization process to unveil the presence of phase‐separated droplet state. Utilizing the well‐studied benzene‐1,3,5‐tricarboxamide (BTA) supramolecular motif, we explore its thermally driven liquid‐liquid phase separation (LLPS). Thermodynamic and kinetic analysis, employing temperature‐dependent spectroscopic and microscopic techniques, elucidates the distinct BTA states and their evolution towards the thermodynamic fiber state. This research sheds light on the existence of hidden phases of supramolecular monomers, emphasizing the delicate balance of non‐covalent interactions among monomers and with solvents in governing self‐assembly vs. phase separation. This is particularly important in comprehending phase separation in the biological realm such as in MLOs, and for applications such as condensate‐modifying therapeutics.

Investigation of Asphaltene Precipitation and Reservoir Damage during CO2 Flooding in High-Pressure, High-Temperature Sandstone Oil Reservoirs

Summary Asphaltenes are heavy aromatic hydrocarbon compounds contained in reservoir fluids and may precipitate when the reservoir pressure is reduced by production or when gas is injected into the reservoir, and then further deposit on pore-throat surfaces causing reservoir damage. At present, the research on asphaltene precipitation and reservoir damage is carried out in conventional reservoirs, and the influence of CO2 injection under high-pressure, high-temperature (HPHT) conditions has not yet been clearly understood. In this work, we combined perturbed-chain statistical association fluid theory (PC-SAFT) calculation, experiments, phase-state simulation, and numerical simulation to predict the asphaltene precipitation with different pressures, temperatures, and amounts of injected gas and to clarify the influence on reservoir permeability and oil production when using CO2 injection. The results show that the precipitation of asphaltenes in the process of CO2 injection is the desorption of colloid-asphaltene inclusions caused by gas molecules and then the mutual polymerization process between dispersed asphaltene molecules. CO2 injection will increase the amount of precipitation and move the precipitation curve to the right side. The degree of permeability reduction caused by the deposition of asphaltenes in the core is 12.87–37.54%; the deposition of asphaltenes in the reservoir is mainly around the injection/production wells and along the injected gas profile. Considering asphaltenes, the oil recovery degree is reduced by 1.5%, and the injection rate is reduced by 17%. The reservoir pressure, temperature, and physical properties have a strong correlation with the degree of reservoir damage, while the initial asphaltene content has a low correlation. This work will be of great interest to operators seeking to enhance oil recovery by CO2 injection in deep reservoirs.

Preparation and characterization of hybrid polypyrrole nanoparticles as a conducting polymer with controllable size

Hybrid polypyrrole (PPy) nanoparticles were prepared using a low-temperature oxidative polymerization process in an acidic solution with polyethyleneimine (PEI) as a template and amine source. The results showed that the nanoparticles have an amorphous structure in the X-ray diffractogram and exhibited good dispersibility in water, uniform size, and a specific conductivity ranging from 0.1 to 6.9 S/cm. The particle size could be tuned from 85 to 300 nm by varying the reactant concentration. Undoping the samples with sodium hydroxide (NaOH) solution altered the optical absorption properties and surface roughness of the particles. However, it did not affect the particle size. The nanoparticles also exhibited optical sensing properties based on their UV–vis absorption changes with the pH. Moreover, nanoparticles could have potential applications in gene delivery and bio-adsorption for contaminant removal. This work demonstrates a simple and effective method for preparing hybrid polypyrrole nanoparticles with controllable size, dispersibility, and conductivity for various nanotechnology, biotechnology, and environmental engineering purposes.

Concentration-induced spontaneous polymerization of protic ionic liquids for efficient in situ adhesion

The advancement of contemporary adhesives is often limited by the balancing act between cohesion and interfacial adhesion strength. This study explores an approach to overcome this trade-off by utilizing the spontaneous polymerization of a protic ionic liquid-based monomer obtained through the neutralization of 2-acrylamide-2-methyl propane sulfonic acid and hydroxylamine. The initiator-free polymerization process is carried out through a gradual increase in monomer concentration in aqueous solutions caused by solvent evaporation upon heating, which results in the in-situ formation of a tough and thin adhesive layer with a highly entangled polymeric network and an intimate interface contact between the adhesive and substrate. The abundance of internal and external non-covalent interactions also contributes to both cohesion and interfacial adhesion. Consequently, the produced protic poly(ionic liquid)s exhibit considerable adhesion strength on a variety of substrates. This method also allows for the creation of advanced adhesive composites with electrical conductivity or visualized sensing functionality by incorporating commercially available fillers into the ionic liquid adhesive. This study provides a strategy for creating high-performance ionic liquid-based adhesives and highlights the importance of in-situ polymerization for constructing adhesive composites.

Covalent organic framework membranes reconstructed pore channels through metal-phenolic complexation for dye/salt separation

Covalent organic frameworks (COFs) characterized by high porosity, ordered channels, and remarkable chemical stability are potential candidates for the fabrication of nanofiltration separation membranes. In general, COFs membranes, generated through the process of interfacial polymerization, exhibit superior permeance without comparatively poor selectivity toward small molecules. Hereby, it was addressed with a simplified route to construct an extra selective layer on the COFs membranes. Concretely, COFs (TpPa/HPAN) membranes were first fabricated via interfacial polymerization on the hydrolyzed polyacrylonitrile (HPAN) membranes by utilizing monomers of 1,3,5-triformylphloroglucinol (Tp) and p-phenylenediamine (Pa). Then, a selective layer of metal-phenolic complex was constructed on the TpPa/HPAN membranes by electrostatic adsorption and metal-phenolic complexation. The introduction of a metal-phenolic complex selective layer masked the intrinsic pore size of TpPa and enhanced the hydrophilicity and electronegativity of the membrane, which improved the rejection property of the membranes for dyes larger than 350 Da. The fabricated M-TpPa/HPAN membranes showed exceptional performance in dye desalination with a water permeance of 92.1 L‧m−2‧h−1‧bar−1, rejections of Congo red and Eriochrome black T (EBT) over 99 %, 78.6 % of acid fuchsin rejection, 85.3 % of acid orange 7 rejection, low rejection of salts (e.g., 6.2 % for NaCl rejection), and the NaCl/EBT separation factor up to 243. Additionally, the M-TpPa/HPAN membranes maintained excellent stability during long-term filtration. The strategy of building an extra selection layer with eco-friendly, cost-effective, and scaled-up methods is also extensible for the other COFs and framework-based membranes.

Quick responding humidity sensor based on polyaniline/reduced graphene oxide composite

The relative humidity sensing response of the Polyaniline/ reduced Graphene Oxide (PRGO) composites has been explored in this present research work. For these observations, polyaniline (PANI), synthesised by the chemical oxidative polymerisation process, was physically blended using the different mass ratios of reduced graphene oxide (rGO). By the improved hummers method, graphene oxide (GO) is prepared, adding the minimal quantity of selenium power, and the GO was effectively and facilely reduced to rGO. By adding different weight per cent (wt%) of reduced Graphene oxide (rGO) to the polymer matrix, PRGO composites were prepared. Structural and morphological properties of rGO were confirmed by XRD, RAMAN, FTIR, SEM, EDX, and HR-TEM (elementary mapping) characterisations. XRD, FTIR SEM and EDX proficiencies were employed to characterise the PRGO composites. For the humidity sensing determination, the sensing film of the PANI, rGO, and PRGO composites is groomed by loading the sample on an IDT substrate through a drop casting technique. The PRGO-3 composite has shown an epitome response and recovery of 3 and 4 s, respectively. The PRGO-3 composite has the most minored and less real sensitivity with a lower limit of detection (LOD). Also, the prepared PRGO composites have recorded less hysteresis and good linearity and depicted exact stability over PANI and other PRGO composites. The physical parameters for PRGO composites were also calculated to determine the potentiality of a perfect sensor. The sensing mechanism also hashed out based on establishing chemisorption and physisorption layers.

Solvent‐Free Synthesis of PMMA Particles using Tandem Acoustic Emulsification

AbstractPoly(methyl methacrylate) (PMMA) colloidal particles are nowadays extensively used in several applications and more specifically in nanotechnology. Challenges are focused on the green synthesis process leading to size‐controlled particles. In the present work, PMMA particles were successfully synthesized using tandem acoustic emulsification in water without organic solvent, and cross‐linkers. 2,2′‐azobis(2‐methylpropionamidine) dihydrochloride (AIBA) or ammonium persulfate (APS), were used as initiators. Parameters leading to size control were clearly identified. Consequently, the cooling rate of the solution after polymerization time appears dominating. Particle size distribution was monodispersed for both initiators. A nonionic surfactant, Tween 20, was also added, leading to a decrease in size particle and an increase in synthesis yield. Depending on the chemical groups provided by the initiator, PMMA particles appear negatively or positively charged. These charges located on the particle surface led to stable particle dispersion by limiting aggregation phenomena. Tunable surface charge was confirmed across the elaboration of coatings only made of PMMA particles, using conventional techniques wherein charged species are needed (Layer‐by‐Layer assembly and electrophoretic deposition). PMMA particles were also labelled using fluorescent dyes. Fluorescein and Nile Blue A were loaded during the polymerization process to ensure a homogeneous distribution of the dyes within the particles.

Conductive polypyrrole: synthesis, characterization, thermal, and electrical properties for different applications

Pyrrole monomer (mPPy) in an aqueous solution was used to create the conductive polymer polypyrrole (a homo-PPy) using a chemical oxidative polymerization process over a period of several hours at room temperature. Ferric chloride (FeCl3) oxidant was used, and sodium dodecyl sulphate (C12H25NaO4S), a surfactant. The produced PPy samples were characterized using a variety of methods, including X-ray diffraction (XRD), the Fourier transform infrared (FTIR), differential scanning calorimetry (DSC), Differential Thermal analysis (DTA), Thermogravimetric analysis (TGA), and scanning electron microscopy (SEM). SEM images revealed that nanoparticles of a homo-PPy with radii of 60–90 nm were well evenly distributed in the structure. The thermal stability and electrical conductivity of homo-PPy nanoparticles were observed to rise with a solvent ethylene glycol. As temperature rises, the conductivity of homo-PPy samples is significantly raised, and electrical conductivities ranging from.0.44 to 2.2 (Ω.m)−1. Results from FTIR and XRD analysis confirmed the structural formation of a homo-polypyrrole during synthesis from pyrrole monomer. Because of their improved electrical conductivity and thermal stability, homo-PPy nanoparticles have potential applications in energy storage, adsorption and contamination elimination, electromagnetic protection, and resistance to corrosion.

Progress in process parameters and mechanism research of polymer emulsion preparation.

As a new type of concrete admixture, polymer emulsion is mainly used to strengthen the properties of concrete by adhesion and physical and chemical crosslinking with cement in concrete. Under the background of construction in the new era, it is of great significance to elucidate all aspects of concrete performance under the action of polymer emulsion. In this paper, the main formation process of polymer emulsion is reviewed, the influence of synthetic materials required for polymerization on the polymerization process is discussed, and the regulating effects of reaction temperature, reaction time, admixtures, and treatment methods on the synthesis process of polymer emulsion are analyzed. The action mechanism of polymer emulsion on concrete was deeply investigated, and the synthesis method was studied to provide an important experimental and theoretical basis for the preparation of new emulsion materials and the process of emulsion polymerization. The problems of polymer emulsion raw materials, synthetic conditions, and synthetic methods are introduced. The future development trend of polymer emulsion is predicted and the future research ideas are put forward.

Additive effect of poly(N-methylaniline) coated Fe3O4 composite particles on carbonyl iron based magnetorheological fluid

Poly(N-methylaniline) (PNMA) coated magnetite (Fe3O4) (PNMA@Fe3O4) composite particles synthesized through both chemical oxidative polymerization and chemical co-precipitation processes were used as a magnetic additive for carbonyl iron (CI)-based magnetorheological (MR) fluid. The effect of the additive’s content on the rheological characteristics of the MR fluid in the presence of an externally applied magnetic field was studied along with its effect on the sedimentation ratio compared with that of CI-based MR fluid. Shear stress curves as a function of the shear rate of the CI-based MR fluids with the additive were found to be well-fitted by the Herschel–Bulkley equation and the slope of the dynamic yield stress was determined to be 2.0. The curves also showed yield stresses higher than those of the CI-based MR fluid for different magnetic field strengths. Specifically, the CI-based MR fluid with 1.0 wt% additive showed the highest yield stress and the best solid-like properties among the tested samples. Furthermore, the sedimentation issue for the CI-based MR fluid was found to improve significantly, especially for the lowest settling rate of the MR fluid with 1.0 wt% additive. The addition of 1.0 wt% PNMA@Fe3O4 additive resulted in the CI-based MR fluid exhibiting the best properties, owing to improved rheological features and a reduced sedimentation rate.