Polymerization Of Methyl Methacrylate Research Articles

Peculiar Behavior of Methyl Methacrylate Emulsion Polymerization-Induced Self-Assembly Mediated by RAFT Using Poly(Methacrylic Acid) Macromolecular Chain Transfer Agent.

Reversible addition-fragmentation chain transfer (RAFT) emulsion polymerization of methyl methacrylate (MMA) is successfully performed in water in the presence of a poly(methacrylic acid) (PMAA) macromolecular chain transfer agent (macroCTA) leading to the formation of self-stabilized PMAA-b-PMMA amphiphilic block copolymer particles. At pH3.7, the reactions are well-controlled with narrow molar mass distributions. Increasing the initial pH, particularly above 5.6, results in a partial loss of reactivity of the PMAA macroCTA. The effect of the degree of polymerization (DPn) of the PMMA block, the solids content, the nature of the hydrophobic segment, and the pH on the morphology of the obtained diblock copolymer particles is then investigated. Worm-like micelles are formed for a DPn of PMMA of 20 (PMMA20), while "onion-like" particles and spherical vesicles are obtained for PMMA30 and PMMA50, respectively. In contrast, spherical particles are obtained for the DPns higher than 150. This unusual evolution of particle morphologies upon increasing the DPn of the PMMA block seems to be related to hydrogen bonds between hydrophilic MAA and hydrophobic MMA units.

Study on Catalytic Activity of Synthetic Cobalt, Nickel and Copper Complexes due to Preferred Structures Determined by X‐Ray Crystallography for Methyl Methacrylate Polymerization

AbstractWe have designed and synthesized two novel pyridyl‐quinoxaline ligands, L1 and L2, as well as twelve cobalt, nickel, and copper complexes, 1–6 and 1 a–6 a. Unexpectedly, high regularities in the synthesis of both ligands and complexes were found. Further X‐ray diffraction analyses revealed that the two ligands had similar geometrical configurations, and the structures of twelve complexes were regularly divided into two categories: binuclear and mononuclear, which would be beneficial for elucidating structure‐activity relationships of metal catalysts. In addition, the experimental results showed significant variations in the catalytic performance of methyl methacrylate polymerization with different catalysts. Under the optimum reaction conditions, the mononuclear copper complex 3 a displayed a remarkably high catalytic activity of 2.76×105 g ⋅ mol−1 h−1, generating Poly(methyl methacrylate) with molecular weight of Mn=8.55×105 g ⋅ mol−1 and molecular weight distribution of Đ=1.67.This outcome suggested that copper had the potential to serve as a promising catalytic metal center.

Polymer Passivated All Inorganic Micro‐Structured CsPbIxBry Perovskite Toward Highly Efficient Photodetectors

AbstractSolution‐processed inorganic perovskites cause chemical and structural defects unfavorable for photodetector application. Using a binary solvent, defects in CsPbIxBry (CPIB) perovskite are passivated with poly 4‐vinylpyridine (PVP) and Poly methyl methacrylate (PMMA) polymers. X‐ray photoelectron spectroscopy and FTIR spectra reveal a Lewis base‐acid interaction between Pb2+ and polymer, confirming the passivation of CPIB perovskite. Scanning electron microscopy analysis shows a dual‐surface morphology with microribbons and microcrystals in perovskites. After PMMA treatment, CPIB perovskite exhibits a blue shift in the bandgap (1.8 to 1.95 eV), while the PVP induced a redshift, reducing the bandgap to 1.7 eV. Blue shift in PL analysis indicates modification of grain boundaries. A higher lifetime obtained for CPIB/PVP confirms the restraint of non‐radiative recombinations. Photodetectors are fabricated with pristine CPIB, CPIB/PVP, and CPIB/PMMA perovskites. The passivated CPIB/PVP‐based photodetector exhibits a quick rise time of ≈23 ms and a decay time of ≈17 ms. It also demonstrates a remarkable photoresponsivity of 23 mA W−1, an internal quantum efficiency of 4.9%, and a detectivity of 15.0 × 1010 Jones at 10 mW cm−2 light intensity. This approach shows the potential for environmentally stable polymers to passivate inorganic perovskites for high photodetection performance.

Minimizing the polymer content of compressed transparent synthetic wood from renewable biomass sources: A comparative life cycle assessment

Transparent wood derived from renewable biomass resources has an enormous potential for utilizing in constructions, electrons devices, energy storage, etc. However, due to its high polymer content, the currently described transparent wood could not be developed in a sustainable manner. Herein, a feasible strategy for synthesizing compressed transparent wood was proposed to minimize the content of polymerized poly(methyl methacrylate) in composites, involving the poly(methyl methacrylate) partial-filling into the delignified wood and densification. This synthesis method prompted a substantial reduction of poly(methyl methacrylate) content (58.8%) in the obtained compressed transparent wood contrasted with the typical transparent wood (91.8% poly(methyl methacrylate) content). Besides, an ideal optical transmittance of 77.9% with 0.4 mm thickness and an optical haze of 49.2% with 0.7 mm thickness at 800 nm wavelength were achieved. Also, the improved tensile strength and flexural strength of compressed transparent wood were up to 85.0 MPa and 145.3 MPa, respectively. Additionally, a comparative life cycle assessment was conducted to assess the environmental impacts. The total environmental impact score was separately reduced by 23%, and 28% compared to the typical transparent wood and poly(methyl methacrylate) polymer, suggesting the feasibility of sustainable manufacture of transparent wood materials by decreasing polymer content. The compressed transparent wood also showed much lower thermal conductivities (0.28–0.31 W/mk) than glass and contributed to offering uniform illumination.

Formation of polymers in the presence of dispersed mineral phase

The adsorption of oligomeric peroxide of sebacic acid on aerosols was studied. The parameters of the adsorption process were found. The effect of aerosil on the polymerization of styrene (ST), methyl acrylate (MA), butyl acrylate (BA), methyl methacrylate (MMA) and butyl methacrylate (BMA) was studied. The initiators used were oligomeric sebacic acid peroxide (OPSA), benzoyl peroxide (BP), lauryl peroxide (PL) and didecanoyl diperoxy adipinate (DP). The mineral filler increases the polymerization rate of MMA, BMA, MA, BA initiated by OPSA. Under the same conditions, the polymerization rate of ST decreases with an increase in the aerosil content in the polymerization system. BP practically does not affect the polymerization rate of vinyl monomers in the presence of aerosil. The reaction of thermal decomposition of OPSA, DP, PL and BP in styrene in the presence of aerosol was studied. An increase in the content of aerosil leads to an increase in the effective decomposition constant of OPSA, DP, PL. in the case of BP, aerosil has practically no effect on the decomposition rate.

An Electrode-Crosstalk-Suppressing Smart Polymer Electrolyte for High Safety Lithium-Ion Batteries.

Electrode crosstalk between anode and cathode at elevated temperatures is identified as a real culprit triggering the thermal runaway of lithium-ion batteries. Herein, to address this challenge, a novel smart polymer electrolyte is prepared through in situ polymerization of methyl methacrylate and acrylic anhydride monomers within a succinonitrile-based dual-anion deep eutectic solvent. Owing to the abundant active unsaturated double bonds on the as-obtained polymer matrix end, this smart polymer electrolyte can spontaneously form a dense crosslinked polymer network under elevated temperatures, effectively slowing down the crosstalk diffusion kinetics of lithium ions and active gases. Impressively, LiCoO2/graphite pouch cells employing this smart polymer electrolyte demonstrate no thermal runaway even at the temperature up to 250°C via accelerating rate calorimeter testing. Meanwhile, because of its abundance of functional motifs, this smart polymer electrolyte can facilitate the formation of stable and thermally robust electrode/electrolyte interface on both electrodes, ensuring the long cycle life and high safety of LIBs. In specific, this smart polymer electrolyte endows 1.1AhLiCoO2/graphite pouch cell with a capacity retention of 96% after 398 cycles at 0.2 C.

Pyrazole-based photoinitiator with antibacterial activity

1-(naphthalen-2-yl)-2-(1H-pyrazol-1-yl) ethanone (MPPY) was synthesized. The structure was characterized by spectral analysis (1H-NMR, FTIR). The molar absorptivity of MPPY is high enough, similarly to acetonaphthone derivatives, to be used as an efficient type I photoinitiator. The influence of MPPY concentration and the addition of the co-initiator N-methyldiethanolamine (MDEA) on methyl methacrylate (MMA) polymerization were also investigated. Additionally, MPPY showed good antibacterialactivity against Escherichia coli and Staphylococcus aureus (diffusion method).

Ephedra intermedia Schrenk & C. A. Mey Methanol Extract: Nanoencapsulation by Mini-Emulsion Polymerization and its Release Trend under Simulated Conditions of the Human Body.

In this research, the extract of Ephedra intermedia Schrenk & C.A.Mey. was encapsulated using the mini-emulsion polymerization method based on methyl methacrylate polymers with a nanometer size. The encapsulated extract was characterized using different analytical techniques. Furthermore, the loading efficiency and release of the plant extract were examined. FT-IR spectroscopy confirmed the formation of an expectational product. The TEM and SEM imaging showed a spherical morphology for the prepared encapsulated extract. The average size of poly-methyl-methacrylate nanoparticles containing Ephedra extract was found to be approximately 47 nm. The extract loading efficiency and encapsulation efficiency test demonstrated a dose-depending behavior on E. intermedia extract for both analyses, which is highly advantageous for traversing biological barriers. The release assay shows a controlled release for the extract at phosphate buffer solution (PBS). A 38 % release was calculated after 36 hours. The results obtained from the present study reveal that encapsulating the plant extract is a suitable alternative to control and increase their medicinal properties.

In‐Situ Polymerization Confined PEGDME‐Based Composite Quasi‐Solid‐State Electrolytes for Lithium Metal Batteries

AbstractSolid‐state lithium metal batteries are under development for higher energy density and better safety. A key is to develop new electrolyte systems that are readily processible and capable to improve electrochemical cycling stability. In this study, A quasi‐solid‐state composite electrolyte based on low‐molecular‐weight polyethylene glycol dimethyl ether (PEGDME) in situ confined within polymerized methyl methacrylate (PMMA) backbone is designed and presented. The new design of the polymer matrix, together with Li+‐conducting ceramic fillers and appropriate lithium salts, has satisfactory Li‐ionic conductivity (1.1 × 10−4 S cm−1 at 30 C and 1.0 × 10−3 S cm−1 at 80 °C), good electrochemical stability (>4.7 V vs Li+/Li), and high compatibility with lithium metal anode, enabling room‐temperature operation and stable long‐term cycling of both Li||Li symmetric cells and lithium‐metal full cells (including LiFePO4 or LiCoO2 cathode). This work can extend the design boundaries of composite electrolytes meaningfully, and the idea of in situ polymerization limiting applies to almost all low‐molecular‐weight polymers, high‐molecular‐weight backbones, ceramic fillers, lithium salts, and additives in future development of room‐temperature solid‐state lithium metal batteries.

Penggabungan Ti<sub>3</sub>C<sub>2</sub>T<sub>x</sub> dalam Matriks Poli (Metil Metakrilat) untuk Aplikasi Memori Tidak Meruap

MXenes, with their unique surface properties and 2D structure, have demonstrated promising potential in electronic devices, particularly in memory storage. This study explored the potential of 2D Ti<sub>3</sub>C<sub>2</sub>T<sub>x</sub> for the nonvolatile memory (NVM) application. The simple solution process routes were used to fabricate the two-terminal bistable switching devices. The silver nanowires/nanocomposite/ITO structure was deposited on a glass substrate using spin coating and spray coating techniques. The Ti<sub>3</sub>C<sub>2</sub>T<sub>x</sub> MXene flakes were incorporated into a poly(methyl methacrylate) (PMMA) polymer host to form the nanocomposite and act as a charge-trapping layer. Meanwhile, PMMA acts as a dielectric layer. The measured current-voltage data showed a bistable current behavior with the presence of a memory window. The fabricated NVM memory devices were reprogrammable when the endurance test was performed and stable up to 1×104 s cycles with a distinct ON/OFF ratio of 103. The conduction mechanisms were identified using the curve-fitting method with double log plots of current-voltage (I-V) data. Based on the obtained I-V characteristics, various conduction mechanisms, especially Schottky and Poole-Frenkel emission, trapped charge limiting current, and space charge limited current, were proposed to be responsible for the bistable switching behavior. Thus, the results of this study provide an experimental basis for using MXene in non-volatile memory applications.

Facile Synthesis of Poly(methyl methacrylate) Silica Nanocomposite Monolith by In Situ Free Radical Polymerization of Methyl Methacrylate in the Presence of Functionalized Silica Nanoparticles.

Novel porous poly(methyl methacrylate) (PMMA) silica nanocomposites have been produced by utilization of polymerization-induced phase separation in a simple one-pot approach. A facile free radical polymerization of MMA in the presence of surface methacrylate-functionalized silica nanoparticles was carried out in ethanol-based solvents, successfully producing novel, morphologically designable porous nanocomposite monoliths. Differing from standard free radical polymerization in solution, a mixture of good and poor solvents (ethanol/N,N-dimethylformamide ratio) for the resulting polymer was used to trigger spinodal phase separation. The influence of monomer concentration, as well as solvent composition, on the morphology of the resulting porous polymers has been investigated. Porous monolith structures composed of connected particles and co-continuous morphologies were observed under a scanning electron microscope depending on the polymerization conditions. The resulting polymers were insoluble and showed swelling characteristics in some organic solvents that are capable of dissolving regular PMMA, indicating covalent bonds between the functionalized silica nanoparticles and the polymer chains. The presence of silica particles in the final polymer was proven via an ATR-IR analysis. The glass transition temperature of the present PMMA-silica nanocomposite was higher than that of the conventional PMMA. The porous polymer immersed in a mixed organic solvent showed coloration induced by the Christiansen effect.

Surface modification of polytetrafluoroethylene (PTFE) fibers through methyl methacrylate (MMA) polymerization for self-lubricating composites

PTFE fibers exhibit strong inertia and possess restricted interfacial compatibility with resin, thereby constraining the application of PTFE self-lubricating composites. To address this issue, PTFE-g-MMA fibers were synthesized by grafting MMA onto the surface of PTFE fibers using high-energy irradiation and chemical grafting techniques, resulting in the enhancement of the tribological properties (the friction coefficient has been reduced by approximately 42.2% and the wear rate has been reduced by about 87.9%) and mechanical properties (the interlaminar shear strength (ILSS) experienced a substantial increase of approximately 45.8%) of the composites. The influence of grafting modification on the formation of PTFE transfer films and the effect of modification time on the tribological properties of composites were investigated systematically. The results indicated that graft modification disrupted the C–F bond of PTFE and promoted the formation of metal-chelated carboxylates, facilitating the formation of PTFE transfer films on the counter surface. This research could provide a general and feasible strategy for large-scale modification of PTFE fibers with exceptional comprehensive properties.

Well-defined non-symmetric NHC-iron(III) catalyst for photoinduced atom-transfer radical polymerization of methyl methacrylate

Photoinduced atom transfer radical polymerization (photo-ATRP) has emerged as a prominent technique in contemporary polymer chemistry, offering a potent means to create precisely structured materials. Well-defined catalysts are essential for controlling the growth of polymers with reproducible results; however, most photo-ATRP catalytic systems involve mixing the metal salt with the ligand. Herein we present a well-defined iron(III) based photo-ATRP catalyst bearing bidentate NHC ligand, 3-Methyl-1-phenyl-1H-3,1-benzimidazol-3-ium iodide (Pmb). The [FeBr(Pmb)2] was successfully synthesized and fully characterized by FTIR, UV–Vis, and EPR spectroscopic studies, elemental analysis, MALDI-TOF mass spectrometry, and computational studies. [FeBr(Pmb)2] was employed as the catalyst for photo-ATRP of methyl methacrylate (MMA) under ultraviolet light irradiation (365 nm). The catalytic activity of [FeBr(Pmb)2] in the photo-ATRP of MMA was evaluated under different conditions using EBPA as the initiator. The polymerizations showed robust activity, yelding in polymers with controlled molecular weights and a narrow molecular weight distribution (MWD). Remarkably, this was achieved with low catalysts loading (102.6 ppm), mainly at the molar ratio [MMA]/[EBPA]/[Fe] = 200/1/0.04. Well-defined polyMMA was synthesized and temporal control over photo-ATRP was successfully demonstrated through “on/off” experiments. For example, photo-ATRP of MMA with a molar ratio of [200/1/0.04] after 12 h at T = 25 °C in bulk resulted in PMMA with a polydispersity (Ð) of 1.15 at 50 % monomer conversion.

Low Viscosity Ionic Liquids as Novel Dopants in Poly (Methyl Methacrylate) Polymer Electrolyte: Detailed Photoelectrochemical Studies

Background: A propitious electrolyte for supercapacitors, solid polymer electrolytes (SPEs) has been used because of their flexibility and highly conducting good electrode-electrolyte interface. Poly (methyl methacrylate) (PMMA)-based SPEs have acknowledged extensive interest due to their integrity in synthesis, good mechanical stability, low binding energy, low mass density with ionic salts, and magnificent charge carrier mobility. Interesting ionic liquids show their novelty towards conductivity enhancement and suppressing crystallinity i.e. acts as a plasticizer as well as an ionic source. Due to these advantageous properties, ionic liquids (ILs) seem to be a good player in developing highly efficient electrochemical devices. Method: To overcome the low ionic conductivity (σ) and poor mechanical stability. ILs assume to be novel candidates. This review is toward defining the role of ILs as plasticizers, not as a solvent. Result: Due to the widespread applicability of these ILs, we focus our review on taking a common example of polyether i.e. PMMA using the solution cast method. Electrical and electrochemical are also discussed in detail. Conclusion: On the the basis of electrical and photoelectrochemical performance reported in this article, we can assure the scientific community that ILs can act as a potential candidate like a plasticizer for highly efficient electrochemical devices.

Effect of Molecular Architecture of Surface-Active Organosilicon Macromers on Their Colloidal Properties in Relation to Heterophasic Radical Polymerization of Styrene and Methyl Methacrylate

The effects of the molecular architecture of water-insoluble organosilicon polymerizable surfactant macromers (SAMs) on their colloidal-chemical characteristics and on their efficiency in heterophase radical polymerization of styrene and methyl methacrylate were studied. It was shown that despite considerable differences in the structure of three synthesized oligomers (linear α,ω-dipropylmethacrylatepolydimethylsiloxane with a number of repeated siloxane units n = 20—l-SAM; branched γ-methacryloxypropyl containing dimethylsiloxane oligomer—b-SAM; and “spherical” oligo-(γ-methacryloxypropyl)silsesquioxane—s-SAM), the colloidal-chemical characteristics (interfacial tension, layer thickness, adsorption, etc.) were rather similar. In particular, they all form “thick” multimolecular adsorption layers on the toluene–water interphase. All three SAMs were shown to act as effective colloidal stabilizers in heterophase radical polymerization of styrene and methyl methacrylate, which resulted in one-step preparation of large (0.5–1.5 µm) polymer particles with narrow particle size distribution. The obtained results are consistent with the published data on the use of water-insoluble polymerizable oligomers of various chemical structures on the heterophase radical polymerization. The use of these colloidal stabilizers may be considered as an effective way to obtain stable suspensions with large particles and narrow particle size distribution.

High-concentration TiO2 suspension (>70 wt%) with low viscosity suitable for waterborne coatings

High-concentration TiO2 suspension is favored by industry since it would effectively simplify the processing of coatings, benefiting energy and cost savings. However, achieving a dense TiO2 suspension with low viscosity and good dispersion remains a challenge due to the large particle size and high density of pigment-grade TiO2 particles (200–400 nm). In this work, we proposed high-concentration TiO2 suspensions with low viscosity and excellent storage stability by grafting copolymer nanospheres to TiO2. The TiO2 particles are isolated through the steric hindrance and electrostatic repulsion of PMS (P(MMA-MPS)) nanospheres which are synthesized by emulsion polymerization of methyl methacrylate (MMA) and γ-methacryloxypropyltrimethoxysilane (MPS). The TiO2 suspension modified by PMS of 90 nm exhibits the highest concentration in water (74 wt%) while maintaining the lowest viscosity (95 mPa·s at the shear rate of 200 r/s). Through thermal storage at 50 °C in 28 d, the concentrated TiO2-PMS suspensions demonstrated excellent stability without any noticeable decline in coating properties compared to pure TiO2. The coating film of TiO2-PMS-90 suspension exhibited the optimal contrast ratio (92.4 %) and gloss value (78.5 GU) after thermal storage. The 50 L macro production results of TiO2-PMS-90 coincided with the lab results which will favor larger scale-up production. This work presents a strategy to enhance the dispersion stability of TiO2 particles to obtain a high-concentration slurry with low viscosity and superior flowability, particularly suitable for waterborne coatings.

Aminophosphine Based Lewis Pair for the Controlled Polymerization of Methyl Methacrylate

AbstractLewis pair polymerization (LPP) has made significant progress in recent decades as a powerful method to synthesize polymers. The matching of electronic and steric properties of Lewis base/acid plays a decisive role in the activity, controlled behavior, and initiation efficiency (I*) of the polymerization. However, exploration of aminophosphine based Lewis base for polymer synthesis has been limited. Herein, commercially available aminophosphine, namely hexamethylphosphorous triamide (HMPT) in combination with common organoaluminum for the polymerization of methyl methacrylate (MMA), is presented. HMPT/iBu3Al shows controlled behavior in MMA polymerization with polymerization degree from 48 to 800, affording defined polymethyl methacrylate (PMMA) with molecular weight (Mn = 15.1–110.7 kg mol−1) with relatively narrow molecular weight distributions (Ð = 1.11–1.37). Matrix‐assisted laser desorption/ionization time of flight mass spectroscopy (MALDI‐TOF‐MS) affirmed the chain‐end fidelity of PMMA. The interaction mode between Lewis pair affects the in situ generated fraction of active species. The basicity and the cone angle of the aminophosphine determine the activity of the formed active species and I*. The successful application highlights the benefits of introducing P─N bonds into Lewis bases, thereby expanding the variety of Lewis base categories.

A self-healing waterborne acrylic latex coating based on intrinsic hydrogen bonding

Acrylic coatings suffer damage in the form of cracking, which degrades both their protective and aesthetic performance over time. Self-healing technology offers the ability to solve this problem by allowing cracks to spontaneously heal without external diagnosis or intervention, offsetting the enormous costs associated with coating damage and repair. However, there is currently no efficient self-healing acrylic coating design, and research in the area remains noticeably sparse. In this research we sought to imbue a mechanically tough methyl methacrylate (MMA)/butyl acrylate (BA)/acrylic acid (AA) acrylic coating with self-healing functionality by incorporating self-healing monomers within the formulation. We synthesized a library of four acrylic monomers containing both a long amphiphilic spacer of variable length, and the 2-ureido-4[1H]-pyrimidinone (UPy) unit, which forms strong self-complementary quadruple hydrogen bonds. These UPy-monomers were able to participate in the emulsion polymerization of MMA, BA and AA, forming intrinsic hydrogen bonding networks within the subsequent acrylic coatings. These UPy functionalized coatings displayed optical self-healing and strain recovery over 24 h both at room temperature (∼28 %), and at elevated temperatures up to 50 °C (∼80 %). The coatings also displayed repeatable self-healing after four healing cycles, relative to an MMA/BA/AA coating.

On chip synthesis of a pH sensitive gefitinib anticancer drug nanocarrier based on chitosan/alginate natural polymers

In this research, using a microfluidic chip, a nanocarrier for the anticancer drug gefitinib was synthesized. Chitosan and alginate natural polymers were utilized for the synthesis of the nanocarrier. The synthesis of the nanocarrier comprises the interaction of secondary amine functional groups of gefitinib molecules with carboxylate functional groups of alginate polymer to form the primary nucleus followed by the formation of the nanocarrier through the self-assembly of chitosan and alginate polymers on a fabricated microfluidic chip. The chip was fabricated by laser engraving poly(methyl methacrylate) polymer sheets. The nanocarrier was characterized by FT-IR, DLS, SEM, and TEM techniques. The synthesized nanocarrier had a size distribution of 5.30 ± 2.60 nm and the encapsulation efficiency percent was 68.4% in the optimum conditions. The loading efficiency was calculated as 50.2 mg g−1 of nanocarrier. Drug release studies showed that the nanocarrier is sensitive to pH and releases more gefitinib in acidic environments. Cytotoxicity of the synthesized nanocarrier was studied on the A549 non-small cell lung cancer, and the MTT test showed that the synthesized nanocarrier has a lower IC50 value than the free drug. Also, the cytotoxicity studies showed that the materials used for the synthesis of nanocarrier do not show significant cytotoxicity. Compared to the previously reported method, the developed microfluidic-assisted method showed advantages such as a faster synthesis procedure and comparable encapsulation efficiency and loading capacity.

Preparation of a novel SiO2/PMMA nanocomposite with high transparency, thermal stability, and superior surface hardness via gamma‐radiation polymerization

AbstractHeat‐resistant, highly surface‐hardened, and transparent composites of poly(methylmethacrylate) (PMMA) play a significant role in modern devices. However, conventional PMMA‐based composites with high nanoparticle loadings often compromise transparency for high surface hardness and heat resistance due to nanoparticle aggregation and poor interfacial compatibility. In this work, we successfully fabricated an exceptional composite (MSiO2/PMMA composites) with high transparency, superior heat resistance, and high surface hardness using γ‐ray irradiation‐induced polymerization of methyl methacrylate (MMA) containing uniformly dispersed SiO2 that was modified by 3‐methacryloxypropyl trimethoxysilane and trimethylchlorosilane. Specific silanes were utilized for polarity regulation to reduce the agglomeration of SiO2 nanoparticles and improve compatibility with MMA. Compared to pure PMMA, the 40‐MSiO2/PMMA composite sample exhibited significantly improved thermal stability in terms of the temperature at 10% weight loss (T10%), glass transition temperature (Tg), and decreased coefficient of thermal expansion (CTE). Furthermore, this composite achieves a very high surface hardness (pencil hardness of 6H versus H for pure PMMA) while maintaining transparency similar to PMMA. These MSiO2/PMMA composites open up new avenues to enhance the performance and durability of materials used in various industries such as electronics, optics, automotive, and aerospace.