Polymer Substrates Research Articles

Stabilizing Metal Coating on Flexible Devices by Ultrathin Protein Nanofilms.

The significant modulus difference between a metal coating and a polymer substrate leads to interface mismatches, seriously affecting the stability of flexible devices. Therefore, enhancing the adhesion stability of a metal layer on an inert polymer substrate to prevent delamination becomes a key challenge. Herein, an ultrathin protein nanofilm (UPN), synthesized by disulfide-bond-reducing protein aggregation, is proposed as a strong adhesive layer to enhance adhesion between polymer substrate and metal coating. Unlike traditional biopolymer adhesives with micrometer-scale thicknesses, the UPN layer is minimized to nanometer/single-molecular scale. Such UPN thereby effectively enhances the interfacial adhesive strength and reduces the cohesion contribution in the entire adhesion system by directly connecting two interfaces with a nearly single-molecular thickness. Using UPN as the adhesive layer, a multifunctional metal coating could be reliably adhered on flexible polymer substrates by ion sputtering, delivering unprecedented adhesion stability even under repetitive mechanical deformation. Applications of this design include reversible transparency control, tension-responsive encryption, reusable optical sensing, and wearable capacitive touch sensors. This work highlights UPN's potential to create strong bonding strength between flexible polymers and metal coatings, offering a biocompatible solution with high surface activity and low cohesion, facilitating the development of hybrid devices with stable metal nano-coating.

Fabrication of amorphous lamellar freestanding poly(N‐dodecyl acrylamide) films and their mechanical properties

AbstractAn amorphous lamellar freestanding film composed of poly(N‐dodecyl acrylamide) (pDDA) was prepared by annealing a micrometer‐thick film under humid conditions (humid‐annealing). pDDA was blade‐coated onto a glass substrate, and its lamellar formation was studied by XRD and polarized optical microscopy (POM). The XRD pattern indicates that pDDA formed a highly oriented lamellar structure by humid‐annealing at 80 °C for 6 h. Moreover, the POM image of the cross‐section of the film indicates that lamellar formation started at the polymer–substrate interface, and the amorphous lamella covered the entire film area without randomly oriented regions. In contrast, the open Nicol microscopic image exhibited large cracks in the highly oriented film owing to shrinkage of the film. A crack‐free film was prepared using water‐saturated chloroform as the solvent for blade coating. Water is thought to adsorb to an amide moiety to induce a ‘pre‐lamellar’ structure in the solution. The formation of pre‐lamellae and the decrease in the humid‐annealing temperature reduced the shrinkage of the film by lamellar formation to form a crack‐free film. The mechanical properties of the crack‐free, freestanding pDDA films were studied using a simple tensile test. The film became increasingly stronger with the formation of an amorphous lamellar structure. These results indicate that the mechanical properties of polymer films can be improved without crystallization. © 2024 The Author(s). Polymer International published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry.

Strong and ductile cellulose film improved by the in situ incorporation of a genetically engineered protein conjugated synthetic polymer during bacterial cellulose growth

Bacterial cellulose (BC) has been extensively applied to fabricate advanced biomaterials, although it remains challenging due to its poor toughness and water stability. Herein a genetically engineered protein-conjugated synthetic polymer is designed to improve BC film's strength and flexibility. Initially, the hybrid polymer is constructed by grafting Family 3 carbohydrate-binding modules (CBM3) to amphoteric polyacrylamide polymer (AmPAM), one of the paper industry's most widely used dry-strength agents. Then, the conjugated polymer is added to the culture medium of BC growth, enabling it to incorporate into the matrix of cellulose chains. The results show that the BC film modified by CBM3-AmPAM exhibits superior mechanical properties, registering 9.94 % in strain and 13.8 MJ/m3 in toughness, 12.1 and 8.0 folds over the sample with AmPAM addition only. Additionally, the BC film improved by CBM3-AmPAM has excellent gas resistance, thermal stability, and environmental endurance. The adsorption of CBM3-AmPAM on BC film revealed by quartz crystal microbalance with dissipation monitoring indicates that the adsorbed layer is thin and rigid, suggesting the strong interaction between the conjugated polymer and BC substrate. As a result of this reinforcing strategy, BC composites can be used in a wider range of applications.

Study of Behaviour and Morphology of Corrosion Region of Copper Layer Coated on Polymer Substrates by Flame Thermal Spraying

Study of Behaviour and Morphology of Corrosion Region of Copper Layer Coated on Polymer Substrates by Flame Thermal Spraying

Facile Formation of Metallic Surface with Microroughness via Spray-Coating of Copper Nanoparticles for Enhanced Liquid Metal Wetting.

This paper presents a simple, fast, and cost-effective method for creating metallic microstructured surfaces by spray-coating a dispersion of copper nanoparticles (CuNPs) onto polymethyl methacrylate (PMMA) substrates, enabling the imbibition-induced wetting of liquid metal. The formation of these microstructured patterns is crucial for the spontaneous wetting of gallium-based liquid metals. Traditional techniques for producing such microstructures often involve complex and costly lithography and vacuum deposition methods. In contrast, this study demonstrates that liquid metal wetting can occur with metal microstructures formed through a straightforward spray-coating process. To immobilize the CuNPs on the polymer substrate, an organic solvent that dissolves the polymer surface was employed as the dispersion medium. The effects of various spray-coating parameters, including distance and time, on the uniformity and immobilization of CuNP films were systematically investigated. Under optimal conditions (120 s of spray time and 10 cm spray distance), CuNPs dispersed in dichloromethane (DCM) yielded uniform and stable microstructured surfaces. The spontaneous wetting of gallium-based liquid metal was observed on the fabricated CuNP film. Additionally, liquid metal selectively wet the CuNP patterns formed by stencil techniques, establishing electrical connections between electrodes. These findings underscore the potential of spray-coating for fabricating metallic surfaces to drive the formation of liquid metal patterns in flexible electronics applications.

Design, Exploitation, and Rational Improvements of Diazirine-Based Universal Polymer Crosslinkers.

ConspectusAddition of new covalent bonds between the chains of thermoplastic polymers (i.e., crosslinking) provides improved mechanical strength and enhanced high-temperature performance while also providing an effective strategy for photopatterning. Traditionally, however, crosslinking of each polymer substrate has required the use of a specific crosslinking technology (hydrosilylation for PDMS, vulcanization for rubber, etc.). The lack of a general solution to the challenge of polymer crosslinking means that there are many thermoplastics (e.g., polypropylene or polyhydroxyalkanoates) that have desirable properties, but which cannot be upgraded by traditional crosslinking technologies.Our lab developed the first universal crosslinkers for aliphatic polymers by leveraging trifluoromethyl aryl diazirine motifs, functional groups that have been widely used in chemical biology for >30 years, but which have seldom been exploited in materials science. These novel reagents work (via C-H insertion) on essentially any commodity polymer that contains aliphatic C-H bonds, including industrial plastics like polypropylene (the crosslinking of which has been an outstanding challenge in the field for >50 years), as well as commercially important elastomers (e.g., polydimethylsiloxane), biodegradable polymers (e.g., polycaprolactone), and green polymer materials derived from biomass (e.g., polyhydroxyalkanoates).Subsequent structure-function work from our group led to crosslinkers that were >10-fold more effective in undergoing C-H insertion with aliphatic substrates. We then developed an improved synthesis of our electronically optimized diazirines and incorporated them into a family of cleavable crosslinker reagents, which permit the on-demand generation of reprocessable thermosets. At the same time, other groups replaced the perfluoropropyl linker in our first-generation crosslinker with a series of dynamic linkages; these permit the ready generation of vitrimeric materials and can be used in the reactive compatibilization of immiscible plastic waste.Since the publication of our initial Science paper in 2019, this burgeoning field of diazirine-based polymer crosslinkers has experienced an explosion of interest. Publications from our lab and others have described the use of these reagents in covalent adhesion, photopatterning of low dielectric materials for microelectronics, and direct optical printing of quantum dots. Our crosslinkers have also been shown to heighten the robustness of ice-phobic coatings and improve the performance of woven ballistic fabric, while─perhaps most unexpectedly─substantially improving the stability of high-performance perovskite solar cells. Electronically optimized diazirines can also be used to covalently link proteins to polymer surfaces, suggesting a broad range of applications in the biocompatibilization of medical devices. This Account will summarize the development of trifluoromethyl aryl diazirine reagents for materials science over the past 5 years. A brief comparison will also be made, in the Summary and Outlook section at the end of the Account, to competing (and often complementary) reagents based upon azide and diazoalkyl motifs. Finally, we have compiled a Frequently Asked Questions list that covers many practical aspects of crosslinker design and application; this is appended as Supporting Information.

Stimulation of Batch Mesophilic Anaerobic Digestion by Cellulose- and Polysaccharide-Derived Polymers in Landfill Leachates

The fate of biobased and biodegradable cellulose-derived plastics in landfills represents an important topic from economic and environmental points of view. Anaerobic digestion is a cost-effective waste-to-energy technology. The behaviour of six polymer types—that is, cellulose (C), cellulose acetate (CA), viscose (V), nanocellulose (NC), acetate textile (AT), and heteropolysaccharide pectin (P)—was studied under anaerobic batch mesophilic conditions in a landfill leachate for 147 days. The cumulative biogas production was as follows: C>V=CA>>AT>>NC=P. Metagenomic analysis revealed notable variations in the proportion of bacterial and archaeal domains with the highest archaeal abundance in the presence of CA (80.2%) and C (78.5%). At the end of digestion, cellulolytic, hydrolytic, and dehydrogenase activities were measured in the intact samples, as well as the liquid and solid fractions, under aerobic and anaerobic conditions. Cellulolytic activity in P was detected only in the pellet, while in NC, activity was mostly in the supernatant under both aerobic and anaerobic conditions. Scanning electron microscopy and confocal scanning laser microscopy showed a defragmentation and degradation of polymeric substrates as well as microbial colonisation. Based on the results, landfill leachate is appropriate for the anaerobic biodegradation of cellulose-derived polymers; however, the process is polymer specific.

Programmable and flexible wood-based origami electronics

Natural polymer substrates are gaining attention as substitutes for plastic substrates in electronics, aiming to combine high performance, intricate shape deformation, and environmental sustainability. Herein, natural wood veneer is converted into a transparent wood film (TWF) substrate. The combination of 3D printing and origami technique is established to create programmable wood-based origami electronics, which exhibit superior flexibility with high tensile strength (393 MPa) due to the highly aligned cellulose fibers and the formation of numerous intermolecular hydrogen bonds between them. Moreover, the flexible TWF electronics exhibit editable multiplexed configurations and maintain stable conductivity. This is attributed to the strong adhesion between the cellulose-based ink and TWF substrate by non-covalent bonds. Benefiting from its anisotropic structure, the programmability of TWF electronics is achieved through sequentially folding into predesigned shapes. This design not only promotes environmental sustainability but also introduces its customizable shapes with potential applications in sensors, microfluidics, and wearable electronics.

Advances and Challenges of Carbon‐Free Gas‐Diffusion Electrodes (GDEs) for Electrochemical CO2 Reduction

AbstractElectrochemical CO2 reduction reaction (CO2RR) coupled with renewable electricity holds promises for efficient mitigation of carbon emission impacts on the environment and turning CO2 into valuable chemicals. One important task in CO2RR development is the design and fabrication of efficient electrodes for stable operation in the long term. Gas‐diffusion electrodes (GDEs) have been employed to continuously feed CO2 to the electrolyzers. Despite significant advances in GDE design and tailoring GDE properties, the present GDEs often suffer from the critical issue of flooding due to the electrowetting of carbon‐based substrates, which hinders the transition to industrial application. To address flooding, GDEs with intrinsically hydrophobic polymeric substrates have been recently fabricated and have shown promising performances. Herein, the advances and challenges associated with carbon‐free GDEs are reviewed for CO2RR. This review first briefly outlines GDE and electrolyzers basics. Through critical discussion around the shortcomings of conventional carbon‐based GDEs, the most recent efforts to resolve flooding are summarized. Subsequently, the advances, advantages, and challenges of carbon‐free GDEs are elaborated. Finally, priorities for future studies are suggested, with the aim to support the advancement and scale‐up of carbon‐free GDEs and extend them to other electrochemical systems where gas and the electrolyte are in contact.

New Materials for Thin-Film Solid-Phase Microextraction (TF-SPME) and Their Use for Isolation and Preconcentration of Selected Compounds from Aqueous, Biological and Food Matrices.

Determination of a broad spectrum of analytes, carried out with analytical instruments in samples with complex matrices, including environmental, biological, and food samples, involves the development of new and selective sorption phases used in microextraction techniques that allow their isolation from the matrix. SPME solid-phase microextraction is compatible with green analytical chemistry among the sample preparation techniques, as it reduces the use of toxic organic solvents to the minimum necessary. Over the past two decades, it has undergone impressive progress, resulting in the development of the thin-film solid-phase microextraction technique, TF-SPME (the thin-film solid-phase microextraction), which is characterized by a much larger surface area of the sorption phase compared to that of the SPME fiber. TF-SPME devices, in the form of a mostly rectangular metal or polymer substrate onto which a thin film of sorption phase is applied, are characterized, among others, by a higher sorption capacity. In comparison with microextraction carried out on SPME fiber, they enable faster microextraction of analytes. The active phase on which analyte sorption occurs can be applied to the substrate through techniques such as dip coating, spin coating, electrospinning, rod coating, and spray coating. The dynamic development of materials chemistry makes it possible to use increasingly advanced materials as selective sorption phases in the TF-SPME technique: polymers, conducting polymers, molecularly imprinted polymers, organometallic frameworks, carbon nanomaterials, aptamers, polymeric ionic liquids, and deep eutectic solvents. Therefore, TF-SPME has been successfully used to prepare analytical samples to determine a broad spectrum of analytes in sample matrices: environmental, biological, and food. The work will be a review of the above-mentioned issues.

Singular viscoelastic perturbation to soft lubrication

Soft lubrication has been shown to drastically affect the mobility of an object immersed in a viscous fluid in the vicinity of a purely elastic wall. In this theoretical article, we develop a minimal model incorporating viscoelasticity, carrying out a perturbation analysis in both the elastic deformation of the wall and its viscous damping. Our approach reveals the singular-perturbation nature of viscoelasticity to soft lubrication. Numerical resolution of the resulting nonlinear, singular, and coupled equations of motion reveals peculiar effects of viscoelasticity on confined colloidal mobility, opening the way towards the description of complex migration scenarios near realistic polymeric substrates and biological membranes. Published by the American Physical Society 2024

Graphene Microflower by Photothermal Marangoni-Induced Fluid Instability for Omnidirectional Broadband Photothermal Conversion.

2-D carbon-based materials are well-known for their broadband absorption properties for efficient solar energy conversion. However, their high reflectivity poses a challenge for achieving efficient omnidirectional light absorption. Inspired by the multilevel structures of the flower, a Graphene Microflower (GM) material with gradient refractive index surface was fabricated on polymer substrates using the UV-intense laser-induced phase explosion technique under the synergistic design of the photothermal Marangoni effect and the fluid instability principle. The refractive index gradient reduces light reflection and absorbs at least 96% of light at incident angles of 0-60° across the entire solar wavelength range (200-2500 nm). Over 90% absorption even at 75° angle of incidence. The light absorption is enhanced by the multiple interferometric phase cancelation and localized surface plasmon resonance, resulting in a steady-state temperature 60 °C higher than ambient conditions under one solar irradiation. The max rate of temperature rise can reach up to 62 °C s-1. The device is then integrated at the hot end of the temperature difference generator at high altitude to ensure continuous and efficient power generation, producing a steady-state power of 196 mW.

Zwitterionic covalent organic framework membranes for efficient liquid molecular separations

Covalent organic frameworks (COFs) featuring uniform topological structure and devisable functionality have emerged as promising membrane materials. The design and precise manipulation of COF membranes with advanced spatial structure to achieve efficient liquid molecular separations are of great necessity. Herein, zwitterionic COF membranes have been in-situ fabricated on porous polymeric substrates using an interfacial polymerization modification strategy. The continuous defect-free COF membranes with two-dimensional in-plane dominant growth can be achieved by optimizing the fabrication parameters including reaction time, monomer concentration, and catalyst concentration. Subsequent zwitterionic modification thereon not only favors the formation of hydrophilic surface but also improves the sieving capability by sheltering effect. Attributed to the synergistic contribution, the optimized zwitterionic COF membrane possesses a superior separation factor of 2839 with the water content in the permeate up to 99.7 wt%, while maintaining a comparable permeation flux of 3309 g m−2 h−1 during the ethanol dehydration process, outperforming most of other representative membranes. Furthermore, the excellent durability of the zwitterionic COF membrane in the ethanol dehydration process and its efficient separation performance towards other alcohol dehydration systems demonstrate its potential practical applications. The easy scalability of the fabrication and regulation method offers crucial guidance for the engineering of advanced COF membranes in efficient liquid molecular separations.

Fabrication and electrical properties of flexible polymer-based MIM capacitors of high-k nanolaminate dielectrics of HfO2–SnO2–TiO2 with ultrathin Al2O3 insertion layer by plasma-enhanced atomic layer deposition

Abstract Flexible metal–insulator–metal (MIM) capacitors of high-k nanolaminate HfO2–SnO2–TiO2 thin films were fabricated on several polymer substrates of polyethylene terephthalate, polyimide and epoxy resin at 80 °C by plasma-enhanced atomic layer deposition. The electrical properties were optimized by adjusting the sub-cycle ratio of Hf: Sn: Ti to 6: 5: 4. In order to reduce the leakage current density of flexible capacitors, the ultrathin Al2O3 layer varying from 0.5 to 1.5 nm was inserted to form Al2O3/HfO2–SnO2–TiO2/Al2O3 stacking capacitors. The effect of the Al2O3 insertion layer thickness and the super-cycle number of HfO2–SnO2–TiO2 on the capacitance density, leakage, and quadratic voltage linearity was investigated. Under optimal processing, flexible MIM capacitors could stand 40 000 bending cycles at curvature radius of 8.2 mm, indicative of better electrical stability. Moreover, compared with the polymer-based HfO2–SnO2–TiO2 capacitors, the introduction of 1 nm Al2O3 ultrathin layer greatly decreases the leakage current density by 4 orders of magnitude (10−8 A cm−2) with relative lower voltage linearity (350–540 ppm V−2), but the capacitance density also declines (∼3 fF μm−2) simultaneously. Despite this, the method of inserting Al2O3 ultra-thin layer is still an effective method to improve the electrical performances of polymer-based HfO2–SnO2–TiO2 nanolaminate capacitors for flexible electronics.

Behavior of Polymeric Substrates and Sintered Silver Printed Hybrid Electronic Assemblies Subject to Extreme Acceleration Levels and Elevated Temperatures

Abstract This paper focuses on the response of printed hybrid electronic (PHE) assemblies with polymeric substrates and additively manufactured sintered silver electrical traces subject to extreme mechanical shocks (up to 100,000 g) and high temperatures (up to 150 °C). The substrates are hemispherical domes of injection-molded polycarbonate and polysulfone thermoplastics. Trace deposition onto the domes is accomplished by a novel process that combines conventional milling with extrusion printing to recess silver traces and dielectric insulation within the surface of the substrate. Mechanical shock testing is performed using an accelerated-fall drop tower equipped with a dual mass shock amplifier (DMSA) able to generate accelerations from 10,000 g up to 100,000 g with pulse durations of ∼0.05–0.1 ms and impact velocities of 6.5–20.5 m/s. Specimen performance is characterized by electrical and physical testing before and after testing. While polycarbonate domes survive multiple drops at all acceleration levels and temperatures, they are sensitive to heat and susceptible to warping and structural deformation at 150 °C which can compromise trace performance. Polysulfone domes can survive these temperatures without issue, but are less shock resistant and only survive 3–4 drops at 100,000 g (compared to 30+ for polycarbonate domes). Trace resistance is used as a metric to assess trace performance. All traces exhibit progressive long-term degradation over the course of multiple shocks, followed by instantaneous discontinuity during the final shock event. Trace failure (defined as the doubling of static trace resistance) occurs at ∼105–106 J/kg cumulative impact energy for all acceleration levels.

In vitro assessment of corrosion, antibacterial properties, and degradation behavior of zirconia-coated polyetheretherketone (PEEK)

The medical industry often uses ceramic and polymeric coatings to safeguard metal substrates. However, more investigation is required to explore the implementation of ceramic coatings on polymer substrates and to determine their degradation and in vitro characteristics. This work involves applying zirconia coating onto the 3D-printed PEEK polymer substrate using the RF magnetron sputtering technique. With varying layer thickness and printing speed parameters, PEEK samples (S1, S2, S3, and S4) were 3D printed and coated with zirconia. The coated and uncoated samples were immersed in Fusayama artificial saliva solution for 30 days. Following immersion in artificial saliva, this study examined the corrosion of 3D-printed PEEK samples with and without coatings. Elemental mapping, field emission scanning electron microscopy, and X-ray photoelectron spectroscopy were employed to evaluate sample morphology and estimate the binding energy of possible compounds generated in the artificial saliva solution. In vitro assessments such as antibacterial studies were performed against E. coli and S. aureus, and cytotoxic analysis was performed using Human Wharton’s jelly-derived mesenchymal stem cells (WJ-MSCs) to determine cell proliferation. The results indicated that sample S3, printed with 0.15 mm layer thickness and 20 mm/s print speed coated with zirconia showed a better degradation rate of 9.01% whereas the other three samples S1, S2, and S4 coated with zirconia showed deterioration rates of 36.4%, 33% and 16% respectively. Sample S3 showed a better antibacterial activity as biofilm formation was absent and also showed cell viability of about 79% and hence can be considered as a viable option for dental applications.

Laser Sintering by Spot and Linear Optics for Inkjet-Printed Thin-Film Conductive Silver Patterns with the Focus on Ink-Sets and Process Parameters

The implementation of the laser sintering for inkjet-printed nanoparticles and metal organic decomposition (MOD) inks on a flexible polymeric film has been analyzed in detail. A novel approach by implementing, next to a commonly 3.2 mm diameter spot laser optic, a line laser optic with a laser beam area of 2 mm × 80 mm, demonstrates the high potential of selective laser sintering to proceed towards a fast and efficient sintering methodology in printed electronics. In this work, a multiplicity of laser parameters, primary the laser speed and the laser power, have been altered systematically to identify an optimal process window for each ink and to convert the dried and non-conductive patterns into conductive and functional silver structures. For each ink, as well as for the two laser optics, a suitable laser parameter set has been found, where a conductivity without any damage to the substrate or silver layer could be achieved. In doing so, the margin of the laser speed for both optics is ranging in between 50 mm/s and 100 mm/s, which is compatible with common inkjet printing speeds and facilitates an in-line laser sintering approach. Considering the laser power, the typical parameter range for the spot laser lays in between 10 W and 50 W, whereas for the line optics the full laser power of 200 W had to be applied. One of the nanoparticle silver inks exhibits, especially for the line laser optic, a conductivity of up to 2.22 × 107 S‧m−1, corresponding to 36% of bulk silver within a few seconds of sintering duration. Both laser sintering approaches together present a remarkable facility to use the laser either as a digital tool for sintering of defined areas by means of a spot beam or to efficiently sinter larger areas by means of a line beam. With this, the utilization of a laser sintering methodology was successfully validated as a promising approach for converting a variety of inkjet-printed silver patterns on a flexible polymeric substrate into functionalized conductive silver layers for` applications in the field of printed electronics.

3D Polymeric Lattice Microstructure-Based Microneedle Array for Transdermal Electrochemical Biosensing.

Microneedles (MNs) or microneedle arrays (MNAs) are critical components of minimally invasive devices comprised of a single or a series of micro-scale projections. MNs can bypass the outermost layer of the skin and painlessly access microcirculation of the epidermis and dermis layers, attracting great interest in the development of personalized healthcare monitoring and diagnostic devices. However, MN technology has not yet reached its full potential since current micro- and nanofabrication methods do not address the need of fabricating MNs with complex surfaces to facilitate the development of clinically adequate devices. This work presents a new approach that combines 3D printing technology based on two-photon polymerization with soft lithography for cost-effective and time-saving fabrication of complex MNAs. Specifically, this method relies on printing complex 3D objects efficiently replicated into polymeric substrates via soft lithography, resulting in a free-standing polymeric lattice (PL) membrane that can be transferred onto gold-coated MNs and used for electrochemical biosensing. This platform shows excellent electrochemical performance in detecting metabolite (glucose) and protein (insulin) biomarkers with a dynamic linear range sufficient for detecting biomarkers in healthy individuals and patients. The approach holds great potential for fabricating next-generationMNs, including their transfer into clinically adequate devices.

Effect of pressure, temperature, and particle size on cold sintered ZnO for transparent thick films on polymer substrates

AbstractThe role of pressure, temperature, and particle size on cold sintering of ZnO has been investigated with a view to developing transparent thick films for device applications. Coarse ZnO (∼90–250 nm, cZnO) particles exhibited equiaxed grain growth under all conditions eventually achieving grain sizes of ∼ 0.5–1.0 µm at 300°C/375 MPa. In contrast, nano‐ZnO (40–80 nm, nZnO), exhibited grain growth along the c‐axis with a broader grain size distribution (0.5–4 µm) at higher temperatures and pressure (300°C/375 MPa) than cZnO. The broader grain size distribution is attributed to greater dissolution for nZnO compared with cZnO coupled with redistribution of Zn acetate/acetic acid into pores. ZnO continues to dissolve and reprecipitate within the pores throughout the densification process resulting in localized, larger grain sizes. In plane grain growth normal to the pressing direction was observed at and near the sample surface particularly in nZnO, which is attributed to constrained‐sintering. Some abnormal grain growth (10–20 µm) was also sporadically observed near or at the surface of nZnO (300°C/375 MPa) due to greater rates of reprecipitation as the transient solvent volatilizes adjacent to the die wall/plunger. Tape casting was used to fabricate single and multiple layers (≈30 µm) of ZnO on Kapton® to demonstrate the potential for device fabrication. Transparency was achieved by choosing cold sintering conditions (200°C/250 MPa) for nZnO that gave ∼95% relative density while restricting a majority of grain growth to <200 nm so that internal light scattering from grain boundaries was avoided.

Laser-induced graphene-based aptasensor for the selective detection of Escherichia coli in urine samples

A Laser-Induced Graphene-based (LIG) electrode covalently functionalized with an aptamer (P12-55) was used to develop an aptasensor detecting Escherichia coli in urine samples. Recent strides in material science have spotlighted LIG for exceptional attributes like robust mechanical resistance, superior conductivity, extensive surface area, and facile synthesis/patterning on various polymeric substrates. Variations in the aptasensor charge transfer resistance upon interaction with bacterial cells were evaluated by electrochemical impedance spectroscopy. Tests in phosphate buffer saline solution showed the aptasensor linear response for E. coli between 100 and 103 CFU/mL. The sensor proved to be selective for E. coli as a negligible response was observed in the presence of Staphylococcus aureus or Pseudomonas aeruginosa. Finally, the sensor was calibrated in urine samples spiked with a known concentration of E. coli cells. Its characteristics make the aptasensor viable for low-cost and portable devices identifying pathogenic microorganisms at the point-of-need. Due to the short response time (about 30 min), we believe that these sensing devices may significantly improve control and management of urinary tract infections.