Stiff Polymers Research Articles

Hydrogel Films with Impact Resistance by Sacrificial Micelle-Assisted-Alignment.

Various strategies are developed to engineer aligned hierarchical architectures in polymer hydrogels for enhanced mechanical performance. However, chain alignment remains impeded by the presence of hydrogen bonds between adjacent chains. Herein, a facile sacrificial micelle-assisted-alignment strategy is proposed, leading to well-aligned, strong and tough pure chitosan hydrogels. The sacrificial sodium dodecyl sulfate micelles electrostatically interact with the protonated chitosan chains, enabling chain sliding and alignment under uniaxial forces. Subsequently, sacrificial micelles can be easily removed via NaOH treatment, causing the reforming of H-bond in the chain networks. The strength of the pure chitosan hydrogels increases 140-fold, reaching 58.9±3.4MPa; the modulus increases 595-fold, reaching 226.4±42.8MPa. After drying-rehydration, the strength and modulus further rise to 70.3±2.4 and 403.5±76.3MPa, marking a significant advancement in high-strength pure chitosan hydrogel films. Furthermore, the designed multiscale architectures involving enhanced crystallinity, well-aligned fibers, strong interfaces, robust multilayer Bouligand assembly contribute to the exact replica of lobster underbelly with impact resistance up to 6.8±1.0kJ m-1. This work presents a promising strategy for strong, tough, stiff and impact-resistant polymer hydrogels via well-aligned hierarchical design.

Superelastic and strong microfibrous sponges prepared by solution blow spinning for high-efficiency warmth retention

We report a facile strategy for preparing ultralight, mechanically robust, and washable heat-retaining materials via solution blow spinning technology and thermal crosslinking. Fluffy microfibrous assemblies with nonwoven structure were fabricated by blending fibers of stiff and soft polymers and creating a bonding architecture among them. The premise of this design is that polystyrene, which is stiff, can endow materials with rigidity, while thermoplastic polyurethane, which is soft, can absorb energy during mechanical deformation. Moreover, the stability of the sponge was improved by using tris (2-methyl-1-aziridine propionate; TTMA) as a crosslinking agent. The optimized microfibrous sponges present excellent mechanical properties with a large breaking elongation of 42.1% and outstanding resilience in resisting 100 cyclic compressions at 40% strain. Furthermore, the microfibrous sponges exhibit a low volume density of 33.32 mg/cm3, effective heat-preservation ability (low thermal conductivity: 23.1 mW/m·K) and excellent washability. The preparation of microfibrous sponges via solution blow spinning can be a novel route for developing ultralight and superelastic heat retention materials.

Free energy and extension of stiff polymer chains confined in nanotubes with diverse cross-sectional shapes

The statistical mechanics of stiff polymer chains confined within narrow tubes is a foundational topic in polymer physics, extensively analyzed in prior research. For cylindrical, rectangular, and slit-like confinements, the chains’ free energy and extension adhere to a scaling law consistent with the Odijk theory. While this scaling law may not apply to tubes with different cross-sectional geometries, there is a lack of research examining the behavior of stiff chains in tubes with intricate cross-sectional shapes. In this study, we investigate the partition function of a stiff chain confined within an elliptic tube using the path integral approach, deriving a deflection length in a concise closed form through dimensional analysis. This length scale facilitates straightforward expressions for the chain's free energy and extension. Notably, we discover a shape-independent property of these expressions applicable to tubes with a wide variety of cross-sectional geometries. Extensive numerical simulations are conducted using a biased chain-growth Monte Carlo method, incorporating the Pruned and Enriched Rosenbluth algorithm, to validate the theoretical predictions on the confinement free energy and extension of chains in tubes with differing shapes.

Identification of gamma irradiated polycarbonate-polybutylene terephthalate stiff polymer blend products using HS-GC/MS, FTIR and UV/Vis spectroscopy

In this study, the fragmentation products of Makro-blend stiff polymer due to gamma exposure were identified using Head space (HS), Gas Chromatography, and Mass Spectrometry (HS-GC/MS) techniques and Fourier Transform Infra-Red (FTIR) spectroscopy. As well the electronic transitions due to gamma exposure were examined using UV/Vis spectroscopy. For the un-irradiated and 10 kGy irradiated samples, one product was detected by (HS-GC/MS) method with a clear peak of Dimethoxyethane (MW = 90), which has a peak area percentage of 98.58% and 97.13%, respectively. With increasing gamma doses the number of identified components was increased. At 1200 kGy, ten components were detected: Biethylene (MW = 54), Dimethoxyethane (MW = 90), 1,1-Dimethoxy-2-propanone (MW = 118), 1,1-Dimethoxy-2-propanol (MW = 120), 1,1-Dimethoxycyclopentane (MW = 130), 1,1-Dimethoxyheptane (MW = 160), 1,1-Dimethoxyoctane (MW = 174), Dimethyl terephthalate (MW = 194), 4-(Diethoxymethyl) benzaldehyde (MW = 208), and Terephthalate dihexyl (MW = 334), which have peaks area percentages of 4.22, 2.98, 25.84, 2.2, 10.65, 38.86, 1.57, 5.91, 1.22, and 6.48, respectively. The recorded mass spectrum of each component confirms the molecular ion peak. The FTIR measurements demonstrate the decrease in the detected band intensities following gamma radiation. Accordingly, a chain scission occurs, which causes the carbonate bond to scission, resulting in the creation of a hydroxyl group and the (–H) abstraction from the backbone of the irradiation blend samples. The absorbance edge of the gamma-exposed samples shifted towards a higher wavelength. This pattern shows that the band gap energy is declining. The use of FTIR and HS-GC/MS in mass spectrometry analysis will be useful tools for examining radiation-induced polymeric fragments and advancing our understanding of the process underlying the creation of these fragments in polymers.

Electrochemical and mechanical characterization of thermosets as fluorine‐free cathode binders for Li‐ion batteries

AbstractThis study demonstrates fluorine‐free cross‐linked (meth)acrylate polymers as alternatives to polyvinylidene fluoride (PVDF) in LiNi0.33Mn0.33Co0.33O2 (NMC111) cathodes. We determine the effects of thermal initiator content, polymer content, and curing environment for two polymer chemistries: a flexible acrylate polymer, and a stiff methacrylate polymer. Electrodes are manufactured and tested for final electrochemical performance and mechanical properties. The results show that the flexible acrylate polymer exhibits higher rate capability compared to the stiff methacrylate polymer because calendering fractures the brittle network of stiff polymer. Electrode adhesion to the current collector and cohesion between particles are found to be a strong function of thermal initiator ratio and oxygen inhibition. Furthermore, there exists an optimal binder concentration that maximizes rate capability performance. Under the right conditions, the two polymers exhibit comparable performance to PVDF electrodes. These results provide important implications for designing cross‐linked polymers as cathode binder alternatives to PVDF.

Applying a thermodynamic-based method to reveal the failure laws of CFRP stiffened plates

The high specific strength and stiffness of carbon fiber-reinforced polymer (CFRP) stiffened plates make them popular in aerospace and other fields. Nevertheless, CFRP stiffened plates have unique characteristics and complicated and diversified failure patterns, so it is impossible to determine its failure law with a uniform failure criterion accurately. Its load-carrying capacity has always been calculated on the conservative side of empirical estimation. This work uses the stressing state theory to investigate the stressing state evolution of composite stiffened plates under axial loading. It conducts three CFRP stiffened plates of the same configuration from a thermodynamic perspective. By equating stiffened plates to thermodynamic systems, the measured strain data are modeled as state variables, and renormalization and clustering algorithms are applied to determine the phase transition loads of the structure, while the characteristic points before and after normalization are verified for their reasonableness and stability. Accordingly, this work reveals the failure laws of CFRP stiffened plates by applying a thermodynamic-based method. It characterizes the structural failure features by defining catastrophe points throughout the failure process, which provides a new reference for the failure analysis and strength design of CFRP stiffened plates.

Effect of deformation ratio of flow-induced crystallization on polyethylene in crystalline behavior, thermal stability, and tensile loading: A molecular dynamics simulation

Since the physical and mechanical properties of semicrystalline polymers strongly depend on crystalline morphology, understanding the correlation between the crystallization kinetics and crystalline structure of polythene is beneficial for their rational processing and applications. In this study, united-atom (UA) molecular dynamics (MD) simulations were employed to elucidate the variations in crystalline structure, phase transition temperatures, and uniaxial tensile deformation among polyethylene (PE) with randomly oriented and flow-induced crystallization (FIC). The results showed that crystallization occurs in areas with low potential energy. For the FIC process, the entanglement parameter and interplanar spacing was less than for randomly oriented crystallization, and the crystallinity was higher. The relationship between the deformation and the crystallinity of PE with randomly oriented crystallization was expressed, which indicates that the crystalline structure promoted elongation at break of PE in tensile deformation. As PE was oriented to crystallize during the FIC process, the polymer stiffness is positively correlated with the deformation ratio of the PE model, so crystal conformation systems with higher deformation ratios produce higher ultimate stresses in tensile loading. From the visualization results, the crystalline phase was stable and does not easily transform into an amorphous phase during tensile loading. Additional results show that the fracture region of PE at tensile fracture tends to develop in the amorphous phase under tensile loading. Energy analysis showed that the elastic and yield regions were mainly dominated by intra-chain bonds, angles, and dihedral motion of PE, whereas interchain nonbonded interactions mainly dominated strain-hardening regions.

The Importance of Adhesion in Solid-State Batteries

Solid-state batteries are one of the key technologies to expedite the electrification of the economy. Compared with traditional liquid electrolytes, solid-state electrolytes are intrinsically safer and can enable high-energy designs by pairing with high-capacity cathodes and lithium metal anodes. However, maintaining the solid/solid contact between electrode and electrolyte during electrochemical cycling is non-trivial and the main challenge for all-solid-state batteries. The common strategy for combatting the contact issue is applying stack pressure, which is a sort of scientific shortcut that masks the real challenges of maintaining good contact between the different electrodes and electrolytes. Improving the adhesion between different battery components is a more effective and commercially viable strategy. We hypothesized that increasing the adhesion between electrode and electrolyte will improve electrode integrity, mitigate contact loss, and increase Coulombic efficiency and cycle life.There are very few studies on the adhesion of battery materials. This is primarily due to limited techniques to measure adhesion at the nanometer and micrometer scales relevant to the battery operation. In this work, we proposed to use atomic force microscopy (AFM) with customized probes to investigate adhesion between a model solid polymer electrolyte (SPE) consisting of crosslinked poly(ethylene oxide) (xPEO) and lithium bis(trifluoromethanesulfonyl)imide (LiTFSI), and a model cathode active material, LiNi0.6Mn0.2Co0.2O2 (NMC622). We showed that a two-fold increase in polymer stiffness (storage shear modulus, G’) from increasing the crosslinking density, leads to a 40% reduction in the bulk ionic conductivity in the SPE. However, we show evidence that this trade-off relationship between stiffness and ionic conductivity does not significantly impact the battery performance. In drastic contrast, it leads to a decrease in the work of adhesion at the electrolyte|cathode interface, which has a profound impact on the resulting discharge capacity of the battery. How the crosslinking density of the polymer affects the NMC-xPEO adhesion at the microscale and how this affects battery performance remain open questions, which the authors wish to gain insight into from the discussions.

Tethered flexible polymer under oscillatory linear flow

The non-equilibrium structural and dynamical properties of a flexible polymer tethered to a reflecting wall and subject to oscillatory linear flow are studied by numerical simulations. Polymer is confined in two dimensions and is modeled as a bead-spring chain immersed in a fluid described by the Brownian multiparticle collision dynamics. At high strain, the polymer is stretched along the flow direction following the applied flow, then recoils at flow inversion before flipping and elongate again. When strain is reduced, it may happen that the chain recoils without flipping when the applied shear changes sign. Conformations are analyzed and compared to stiff polymers revealing more compact patterns at low strains and less stretched configurations at high strain. The dynamics is investigated by looking at the center-of-mass motion which shows a frequency doubling along the direction normal to the external flow. The center-of-mass correlation function is characterized by smaller amplitudes when reducing bending rigidity.

Bioinspired stiff–soft gradient network structure for high-performance impact-resistant elastomers

Traditional impact-resistance materials relying on the combination of supporting materials and energy-dissipation elastomers can effectively reduce shock load, yet the sharp interface between two types of materials causes discontinuous stress transfer and cracking. Here, inspired by the squid beak, we report a type of high impact-resistance gradient elastomers with large-scale modulus gradient with about three orders of magnitude (modulus range of 7 × 103 ∼ 7 × 106 Pa) and high energy dissipation (loss factor > 0.6) over a wide temperature range by diffusively introducing stiff polymers in a highly damping elastomer with controlled mechanical properties. Under the action of an external force, our gradient elastomers exhibit soft-while-stiff attributes, combining cushioning and support. In drop hammer impact tests, our gradient materials can reduce impact strength by 80 %, significantly better than commercial protective gear. It is worth mentioning that the modulus of the bottom layer matches that of the tissues for better protection.

Impact of nanometer-thin stiff layer on adhesion to rough surfaces

Adhesives require molecular contact, which is governed by roughness, modulus, and load. Here, we measured adhesion for stiff glassy polymer layers of varying thickness on top of a soft elastomer with rough substrates. We found that a 90-nm-thick PMMA layer on a softer elastic block was sufficient to drop macroscopic adhesion to almost zero during the loading cycle. This drop in adhesion for bilayers follows the modified Persson-Tosatti model, where the elastic energy for conformal contact depends on the thickness and modulus of the bilayer. In contrast, we observed no dependence on thickness of the PMMA layer on the work of adhesion calculated using the pull-off forces. Understanding how mechanical gradients (like bilayers) affect adhesion is critical for areas such as adhesion, friction, and colloidal and granular physics. Published by the American Physical Society 2024

Nonlinear Poisson effect in affine semiflexible polymer networks.

Stretching an elastic material along one axis typically induces contraction along the transverse axes, a phenomenon known as the Poisson effect. From these strains, one can compute the specific volume, which generally either increases or, in the incompressible limit, remains constant as the material is stretched. However, in networks of semiflexible or stiff polymers, which are typically highly compressible yet stiffen significantly when stretched, one instead sees a significant reduction in specific volume under finite strains. This volume reduction is accompanied by increasing alignment of filaments along the strain axis and a nonlinear elastic response, with stiffening of the apparent Young's modulus. For semiflexible networks, in which entropic bending elasticity governs the linear elastic regime, the nonlinear Poisson effect is caused by the nonlinear force-extension relationship of the constituent filaments, which produces a highly asymmetric response of the constituent polymers to stretching and compression. The details of this relationship depend on the geometric and elastic properties of the underlying filaments, which can vary greatly in experimental systems. Here, we provide a comprehensive characterization of the nonlinear Poisson effect in an affine network model and explore the influence of filament properties on essential features of both microscopic and macroscopic response, including strain-driven alignment and volume reduction.

Digital Light 3D Printing of Double Thermoplastics with Customizable Mechanical Properties and Versatile Reprocessability.

Digital light processing (DLP) is a 3D printing technology offering high resolution and speed. Printable materials are commonly based on multifunctional monomers, resulting in the formation of thermosets that usually cannot be reprocessed or recycled. Some efforts are made in DLP 3D printing of thermoplastic materials. However, these materials exhibit limited and poor mechanical properties. Here, a new strategy is presented for DLP 3D printing of thermoplastics based on a sequential construction of two linear polymers with contrasting (stiff and flexible) mechanical properties. The inks consist of two vinyl monomers, which lead to the stiff linear polymer, and α-lipoic acid, which forms the flexible linear polymer via thermal ring-opening polymerization in a second step. By varying the ratio of stiff and flexible linear polymers, the mechanical properties can be tuned with Young's modulus ranging from 1.1GPa to 0.7MPa, while the strain at break increased from 4% to 574%. Furthermore, these printed thermoplastics allow for a variety of reprocessability pathways including self-healing, solvent casting, reprinting, and closed-loop recycling of the flexible polymer, contributing to the development of a sustainable materials economy. Last, the potential of the new material in applications ranging from soft robotics to electronics is demonstrated.

Fully 3D-Printed Miniature Soft Hydraulic Actuators with Shape Memory Effect for Morphing and Manipulation.

Miniature shape-morphing soft actuators driven by external stimuli and fluidic pressure hold great promise in morphing matter and small-scale soft robotics. However, it remains challenging to achieve both rich shape morphing and shape locking in a fast and controlled way due to the limitations of actuation reversibility and fabrication. Here, fully 3D-printed, sub-millimeter thin-plate-like miniature soft hydraulic actuators with shape memory effect (SME) for programable fast shape morphing and shape locking, are reported. It combines commercial high-resolution multi-material 3D printing of stiff shape memory polymers (SMPs) and soft elastomers and direct printing of microfluidic channels and 2D/3D channel networks embedded in elastomers in a single print run. Leveraging spatial patterning of hybrid compositions and expansion heterogeneity of microfluidic channel networks for versatile hydraulically actuated shape morphing, including circular, wavy, helical, saddle, and warping shapes with various curvatures, are demonstrated. The morphed shapes can be temporarily locked and recover to their original planar forms repeatedly by activating SME of the SMPs. Utilizing the fast shape morphing and locking in the miniature actuators, their potential applications in non-invasive manipulation of small-scale objects and fragile living organisms, multimodal entanglement grasping, and energy-saving manipulators, are demonstrated.

Gradients of properties increase the morphing and stiffening performance of bioinspired synthetic fin rays

State-of-the-art morphing materials are either very compliant to achieve large shape changes (flexible metamaterials, compliant mechanisms, hydrogels), or very stiff but with infinitesimal changes in shape that require large actuation forces (metallic or composite panels with piezoelectric actuation). Morphing efficiency and structural stiffness are therefore mutually exclusive properties in current engineering morphing materials, which limits the range of their applicability. Interestingly, natural fish fins do not contain muscles, yet they can morph to large amplitudes with minimal muscular actuation forces from the base while producing large hydrodynamic forces without collapsing. This sophisticated mechanical response has already inspired several synthetic fin rays with various applications. However, most ‘synthetic’ fin rays have only considered uniform properties and structures along the rays while in natural fin rays, gradients of properties are prominent. In this study, we designed, modeled, fabricated and tested synthetic fin rays with bioinspired gradients of properties. The rays were composed of two hemitrichs made of a stiff polymer, joined by a much softer core region made of elastomeric ligaments. Using combinations of experiments and nonlinear mechanical models, we found that gradients in both the core region and hemitrichs can increase the morphing and stiffening response of individual rays. Introducing a positive gradient of ligament density in the core region (the density of ligament increases towards the tip of the ray) decreased the actuation force required for morphing and increased overall flexural stiffness. Introducing a gradient of property in the hemitrichs, by tapering them, produced morphing deformations that were distributed over long distances along the length of the ray. These new insights on the interplay between material architecture and properties in nonlinear regimes of deformation can improve the designs of morphing structures that combine high morphing efficiency and high stiffness from external forces, with potential applications in aerospace or robotics.

Controlled Mechanical Property Gradients Within a Digital Light Processing Printed Hydrogel-Composite Osteochondral Scaffold.

Tissue engineered scaffolds are needed to support physiological loads and emulate the micrometer-scale strain gradients within tissues that guide cell mechanobiological responses. We designed and fabricated micro-truss structures to possess spatially varying geometry and controlled stiffness gradients. Using a custom projection microstereolithography (μSLA) system, using digital light projection (DLP), and photopolymerizable poly(ethylene glycol) diacrylate (PEGDA) hydrogel monomers, three designs with feature sizes < 200μm were formed: (1) uniform structure with 1MPa structural modulus ( ) designed to match equilibrium modulus of healthy articular cartilage, (2) = 1MPa gradient structure designed to vary strain with depth, and (3) osteochondral bilayer with distinct cartilage ( = 1MPa) and bone ( = 7MPa) layers. Finite element models (FEM) guided design and predicted the local mechanical environment. Empty trusses and poly(ethylene glycol) norbornene hydrogel-infilled composite trusses were compressed during X-ray microscopy (XRM) imaging to evaluate regional stiffnesses. Our designs achieved target moduli for cartilage and bone while maintaining 68-81% porosity. Combined XRM imaging and compression of empty and hydrogel-infilled micro-truss structures revealed regional stiffnesses that were accurately predicted by FEM. In the infilling hydrogel, FEM demonstrated the stress-shielding effect of reinforcing structures while predicting strain distributions. Composite scaffolds made from stiff μSLA-printed polymers support physiological load levels and enable controlled mechanical property gradients which may improve in vivo outcomes for osteochondral defect tissue regeneration. Advanced 3D imaging and FE analysis provide insights into the local mechanical environment surrounding cells in composite scaffolds.

Micromechanical Indentation Platform for Rapid Analysis of Viscoelastic Biomolecular Hydrogels.

The advent of biomedical applications of soft bioinspired materials has entailed an increasing demand for streamlined and expedient characterization methods meant for both research and quality control objectives. Here, a novel measurement system for the characterization of biological hydrogels with volumes as low as 75µL was developed. The system is based on an indentation platform equipped with micrometer drive actuators that allow the determination of both the fracture points and Young's moduli of relatively stiff polymers, including agarose, as well as the measurements of viscosity for exceptionally soft and viscous hydrogels, such as DNA hydrogels. The sensitivity of the method allows differentiation between DNA hydrogels produced by rolling circle amplification based on different template sequences and synthesis protocols. In addition, the polymerization kinetics of the hydrogels can be determined by time-resolved measurements, and the apparent viscosities of even more complex DNA-based nanocomposites can be measured. The platform presented here thus offers the possibility to characterize a broad variety of soft biomaterials in a targeted, fast, and cost-effective manner, holding promises for applications in fundamental materials science and ensuring reproducibility in the handling of complex materials.

Mechanical behavior of graphene quantum dot epoxy nanocomposites: A molecular dynamics study

Quantum dot fillers were reported to enhance stiffness, yield strength, and toughness of polymers. However, the underlying mechanisms for these enhancements are unclear. In this study, for the first time, molecular dynamics simulations were performed to reveal the effects of graphene quantum dots (GQDs) on epoxy properties. Mechanical simulations revealed that addition of a single-layer graphene quantum dot with six reactive amine groups enhanced the epoxy yield strength by 17% and stiffness by 6%; whereas pristine GQDs reduced the strength by 6% and stiffness by 10%. The results show the importance of surface chemistry of GQDs towards the intelligent design of strong, tough, and multifunctional nanocomposites.

Highly-sensitive wafer-scale transfer-free graphene MEMS condenser microphones

Since the performance of micro-electro-mechanical system (MEMS)-based microphones is approaching fundamental physical, design, and material limits, it has become challenging to improve them. Several works have demonstrated graphene’s suitability as a microphone diaphragm. The potential for achieving smaller, more sensitive, and scalable on-chip MEMS microphones is yet to be determined. To address large graphene sizes, graphene-polymer heterostructures have been proposed, but they compromise performance due to added polymer mass and stiffness. This work demonstrates the first wafer-scale integrated MEMS condenser microphones with diameters of 2R = 220–320 μm, thickness of 7 nm multi-layer graphene, that is suspended over a back-plate with a residual gap of 5 μm. The microphones are manufactured with MEMS compatible wafer-scale technologies without any transfer steps or polymer layers that are more prone to contaminate and wrinkle the graphene. Different designs, all electrically integrated are fabricated and characterized allowing us to study the effects of the introduction of a back-plate for capacitive read-out. The devices show high mechanical compliances Cm = 0.081–1.07 μmPa−1 (10–100 × higher than the silicon reported in the state-of-the-art diaphragms) and pull-in voltages in the range of 2–9.5 V. In addition, to validate the proof of concept, we have electrically characterized the graphene microphone when subjected to sound actuation. An estimated sensitivity of S1kHz = 24.3–321 mV Pa−1 for a Vbias = 1.5 V was determined, which is 1.9–25.5 × higher than of state-of-the-art microphone devices while having a ~9 × smaller area.

Highly Flexible and Sensitive Pressure Sensor: Fabrication of Porous PDMS/Graphene Composite via Laser Thermoforming

AbstractFlexible pressure sensors employing porous polymer materials are renowned for their superior sensing capabilities, attributed to the inherently low stiffness of porous polymers. The practical utilization of such sensors hinges on the development of a straightforward, cost‐effective, and patternable method for preparing porous polymer materials. In this research, a novel laser thermoforming process is introduced to craft a porous Polydimethylsiloxane (PDMS) film, leveraging carbon black (CB) as an endothermic agent and glucose as a porogen. The resulting porous PDMS film serves as the foundation for a remarkably sensitive flexible piezoresistive sensor. Owing to the inherent flexibility endowed by the porous structure, the porous PDMS‐based pressure sensor achieves a remarkable sensitivity of 109.4 kPa−1 within 0–200 Pa, an effective measurement span of 0–100 kPa, rapid response and recovery times of 79 and 55 ms, and impressive stability over 5000 cycles. The sensor's utility extends to applications such as human pulse monitoring, Morse coding, and robot claw sensing, underscoring its promise in the realm of flexible electronics. In summary, the laser thermoforming process realizes the one‐step, economical, and patternable preparation of porous polymer materials, and introduces a novel avenue for the realization of high‐performance flexible sensors based on thermally cured porous polymers.