Polymer Rebars Research Articles

Bond-slip Behavior of Lapped Sand-Coated Deformed GFRP Rebars in UHPC under Double-Row Splice Test

Novel Ultra-High-Performance-Concrete (UHPC) structures reinforced with Fiber-Reinforced Polymer (FRP) rebars are promising candidates for applications in important infrastructures under exposed environments where normal concrete and steel rebars may falter. This paper aims to assess the bond-slip behavior between lapped sand-coated deformed Glass FRP (GFRP) rebars and UHPC using double-row splice tests, with parameters including bar diameter, splice length and lap clearance. Failure modes including the pullout of GFRP rebars and the splitting of UHPC were identified. For cases of pullout failure, the average bond strengths in samples with splice lengths of 5db were reduced by 17.6-22.1% compared to those of 2.5db. Increasing the lap clearance from 0 to 1db and 2db led to 11.1% and 30.2% increases in average bond strengths. Furthermore, average bond-slip models for lapped sand-coated deformed GFRP rebars in UHPC were developed. The predicted curves matched the experimental ones, showing errors within 20% for both average bond stresses and slips. When the cover is not less than 2db, the splice length is recommended to be at least 15db for sand-coated deformed GFRP rebars with diameters of 10mm to 16mm in UHPC, approximately 1.25 times the corresponding development length proposed by the existing research.

Bond between single and bundled high-modulus ribbed GFRP bars with short embedment lengths and concrete

The bond between glass fiber-reinforced polymer (GFRP) rebar and concrete is one of the most important parameters in the design of GFRP-reinforced structures. This study investigates the bond behavior of single and bundled high-modulus ribbed GFRP rebars with short embedment lengths in concrete. To achieve this, a total of 48 pullout specimens were constructed and tested. The effect of various parameters, including GFRP rebar embedded length, the concrete block dimensions, GFRP surface characteristics, presence of transverse reinforcement, and bundling of rebars on the bond behavior of high-modulus ribbed GFRP rebar was studied. The experimental results indicated that the failure mode changed from pullout to splitting failure as the embedment length increased. The presence of transverse reinforcement, in many cases, changed brittle splitting failure to partial splitting failure followed by pullout failure. The variation in rebar surface characteristics resulted in differences in the bond-slip behavior of GFRP rebar in concrete. The experimental findings illustrated that rebar stress at failure for specimens with bundled GFRP was generally higher than that of corresponding individual bar with approximately same cross-sectional area. This observation suggests that the equivalent area method may serve as a conservative approach for evaluating the embedment length of bundled ribbed GFRP rebars. Furthermore, the adhesion between ribbed GFRP rebars and concrete was quantified for various bar sizes. Finally, the experimental results were employed to refine and calibrate existing bond-slip models of ribbed GFRP rebar to concrete.

Explainable Boosting Machine Learning for Predicting Bond Strength of FRP Rebars in Ultra High-Performance Concrete

Aiming at evaluating the bond strength of fiber-reinforced polymer (FRP) rebars in ultra-high-performance concrete (UHPC), boosting machine learning (ML) models have been developed using datasets collected from previous experiments. The considered variables in this study are rebar type and diameter, elastic modulus and tensile strength of rebars, concrete compressive strength and cover, embedment length, and test method. The dataset contains two test methods: pullout tests and beam tests. Four types of rebar, including carbon fiber-reinforced polymer (CFRP), glass fiber-reinforced polymer (GFRP), basalt, and steel rebars, were considered. The boosting ML models applied in this study include AdaBoost, CatBoost, Gradient Boosting, XGBoost, and Hist Gradient Boosting. After hyperparameter tuning, these models demonstrated significant improvements in predictive accuracy, with XGBoost achieving the highest R2 score of 0.95 and the lowest Root Mean Square Error (RMSE) of 2.21. Shapley values analysis revealed that tensile strength, elastic modulus, and embedment length are the most critical factors influencing bond strength. The findings offer valuable insights for applying ML models in predicting bond strength in FRP-reinforced UHPC, providing a practical tool for structural engineering.

Influence of fine aggregates replaced ratio on shear strength of oyster shell concrete beam using GFRP rebars

The recycle of oyster shell as a component of concrete is a considerable solution around the world, not only ameliorate environment quality due to waste pollution but also decelerate the depletion of traditional aggregates. In this study, the oyster concrete is elaborated and performed in the order to determine many mechanic properties such as compressive strength, tensile strength or modulus of elasticity. These parameters are an important information, allowing to predict the shear strength of concrete in the structure using Glass Fiber Reinforced Polymer (GFRP) rebar, where a part of fine aggregate is replaced by oyster shell. Besides, many 3-points bending test were realized in several beams with different ratios of replacement. The presence of oyster shell crushed replacing the natural sand reduced many mechanic characteristics of concrete, including the shear behaviour. However, compared to theoretical predictions, the results given by experiment seems betters, although there is a diminution of shear strength in almost specimens. This argument leads to the possibility of using this kind of concrete with GFRP rebar in the design of manufacturing precast members, mainly under the load introducing the shear force

Comparison of mechanical behavior of slabs reinforced with GFRP and steel

The objective of this study is to evaluate the mechanical behavior of GRFP in massive concrete slabs. The use of glass fiber reinforced polymer (GFRP) rebars in construction design has been an alternative technique to provide more durable structures. However, there is a need to evaluate the behavior of GFRP reinforced slabs under flexure and to compare the service state (SS) and ultimate service state (USS) of the loaded element. Thus, reinforced concrete slabs of varying thicknesses were constructed with steel and GFRP rebars. Results show that the applied load for maximum span deflection of the GFRP slab under SS was 50% lower than for the one with steel reinforcement. The maximum span deflection of the GFRP slab under USS was also 282% larger than for steel rebars reinforcement.

Structural Behavior of Full-Scale Novel Hybrid Layered Concrete Slabs Reinforced with CFRP and Steel Grids under Impact Load

Reinforced concrete two-way slabs are important elements in the construction field, and their impact response under drop-weight impact is a complex mechanical issue that can cause the collapse of heavy structures. Previous research has documented the analysis of conventional steel-reinforced concrete slabs under impact loads. However, the investigation of layered hybrid concrete composite flat solid slabs reinforced with carbon-fiber-reinforced polymer (CFRP) rebars is an innovative subject. This paper examines the structural behavior of layered novel hybrid concrete composite flat solid slabs with a combination of reactive powder concrete (RPC) in the top layer and normal concrete (NC) in the bottom layer, reinforced with internal CFRP or traditional steel bars in the tension zone, under an impact load test. For this purpose, ten full-scale square flat solid slab samples with a 1550 mm length and a 150 mm depth were fabricated and divided into eight layered hybrid concrete samples with 50% RPC and 50% NC and two samples cast with NC only. The impact tests were carried out using a hardened steel cylindroconical impactor (projectile) with a height of 650 mm and a diameter of 200 mm, a flat nose diameter of 90 mm, and a total mass of 150 kg released from two different heights of 5 and 7 m. The variables considered were the types and ratios of reinforcement, as well as the free-drop weight and height. The experimental results obtained showed that layered RPC flat solid slabs are superior in resisting and sustaining impact forces and also have fewer scattered parts when compared to NC flat solid slabs. Additionally, the flat solid slab samples reinforced with CFRP bar grids were overall more resistant to impact loads, by an average of 19%, compared to flat solid slabs with steel bars and showed lower deflection, by an average of 10%, compared to the other flat solid slabs.

Numerical Evaluation of the Influence of Using Carbon-Fiber-Reinforced Polymer Rebars as Shear Connectors for Cross-Laminated Timber–Concrete Panels

Carbon fiber-reinforced polymer (CFRP) sheets have been used to reinforce cross-laminated timber (CLT)–concrete systems in recent years. The existing studies have indicated that the use of CFRP rebars as shear connectors in CLT–concrete panels can improve the structural performance of these elements. However, the application and understanding of CFRP rebars as shear connectors still need to be improved, since comprehensive studies on the subject are not available. Therefore, this research aimed to evaluate the structural performance of CLT–concrete panels with CFRP rebars as shear connectors through finite element (FE) numerical simulation. A parametric study was conducted, varying the connector material, the number of CLT layers, the connector insertion angle, and the connector embedment length. According to the results, panels with CFRP connectors showed a higher maximum load, bending strength, and maximum bending moment than panels with steel connectors. The regression models revealed that the parameters analyzed explained between 80.2% and 99.9% of the variability in the mechanical properties under investigation. The high explanatory power (R2) of some regression models in this study underscores the robustness of the models. The number of CLT layers and the connector material were the most significant parameters for the panels’ maximum load, displacement at the maximum load, ductility, bending strength, and maximum bending moment. The number of CLT layers and the connector insertion angle were the most significant parameters for the panels’ effective bending stiffness. This research highlights the importance of studies on CLT–concrete composites and the need to develop equations to estimate their behavior accurately. Moreover, numerical simulations have proven very valuable, providing results comparable to laboratory results.

Acoustic Emission Monitoring of Bond Deterioration in GFRP-Reinforced Concrete Members: An Entropy-Based Approach

The primary objective of acoustic emission (AE) monitoring is to accurately detect imminent critical damage, preventing premature failure by analysing the dynamic evolution of AE parameters. This study introduces AE entropy, a distinctive parameter derived from Shannon's entropy, employed to monitor the bond degradation between glass fibre-reinforced polymer (GFRP) rebars and the concrete interface in GFRP-reinforced concrete elements. Characteristic AE parameters have been synchronously collected during flexural bond tests, and information entropy and weighted information entropy, composed of typical AE characteristic parameters based on Shannon’s information entropy theory in the time domain, have been defined. Findings indicate that, with increasing bond stress, the specimens exhibit a trend characterized by "decreasing, stabilizing, and then increasing" in both AE characteristic parameters and weighted information entropy. The information entropy value shows fluctuations during any damage associated with GFRP-concrete bond deterioration. At peak bond stress values, information entropy values experience a rapid surge, indicating significant deterioration. The evolution process of debonding between GFRP rebar and concrete, switching between a chaotic state that develops randomly and an organized state that produces in order, follows specific laws (disordered–ordered–disordered), corresponding well to AE characteristic parameters weighted information entropy. Moreover, entropy values, both individual and weighted, when correlated with bond stress and slip variations in the test specimens, distinctly outline and predict various stress transfer mechanisms between the GFRP bar and concrete. In summary, this research underscores the utility of AE entropy as a valuable tool for damage monitoring in GFRP-reinforced structures. Its ability to capture microstructural deformations positions AE entropy as a promising candidate for improving critical damage identification and preventing premature failure

Experimental and numerical assessment of GFRP and synthetic fiber reinforced waste aggregate concrete members

Improper disposal of plastic waste (P-waste) poses significant pollution and health risks to the environment. Additionally, steel rebar corrosion in concrete structures reduces their strength and serviceability. To address these issues, this study explores using glass fiber-reinforced polymer (GFRP) rebars and replacing natural coarse aggregates with P-waste aggregates for sustainable and eco-friendly construction. This work investigates the axial performance of polypropylene structural fiber-reinforced P-waste aggregate concrete (SFPC) compressive components having GFRP-reinforcement (GSFPC) under various loading conditions. For comparison, steel-reinforced SFPC compressive components (SSFPC) were also fabricated. Eighteen circular components with 1200 mm height and 300 mm diameter were tested and compared under different loading conditions. SSFPC components exhibited up to 21.9 % higher axial strength but up to 27.4 % lower ductility compared to GSFPC components. Eccentric loading similarly reduced axial strength in both GSFPC and SSFPC components. A 3-D finite element analysis (FEA) of GSFPC components was proposed using a modified damaged plastic model for SFPC which showed deviations of 2.3 % in axial strength and 7.7 % in equivalent axial shortening, demonstrating a good accuracy of the FEA model.

Shear performance and strength of reinforced concrete non-prismatic beams with basalt fiber reinforced polymer rebars

Tapered beams, which are horizontal structural elements, possess varying moments of inertia across their length. Among these, the pier cap mode is widely employed in engineering applications. This research explores the influence of incorporating basalt fiber reinforced polymer (BFRP) bars on the shear strength of eight concrete haunched beams. While two of these beams were straight beams, the others have different inclination angles. The study aimed to examine two main factors: the angles of tapered part in the compression chord and the effect of BFRP stirrups. Results from the experiment revealed a direct correlation between increasing tapered angles and the enhancement of shear capacity in haunched beams. Consequently, a comprehensive analysis was conducted using three different codes, leading to the formulation of proposed equations derived from semi-empirical methods. The analysis demonstrated a high level of accuracy in predicting shear strength with a satisfactory safety margin.

Comprehensive assessment and monitoring of bond deterioration in GFRP-reinforced concrete beams using guided wave and acoustic emission techniques

The debonding between glass fiber-reinforced polymer (GFRP) rebars and concrete significantly reduces the bond strength and jeopardizes the safety and durability of GFRP-reinforced concrete (GFRP-RC) structures. As a result, it is imperative to monitor the structural integrity of infrastructures being built using these composite materials in structural elements during their service lives. Previous studies have primarily focused on artificially induced debonding scenarios for guided wave (GW)-based monitoring, which has resulted in an inability to capture debonding events that arise naturally due to external loads. Furthermore, flexural bond test investigations simulating real loading scenarios in GFRP-RC structures have not been linked with acoustic emission (AE) and GW monitoring. The present study addresses these research gaps by comprehensively examining the flexural bond integrity in GFRP-RC structural elements subjected to realistic loading conditions using a hybrid approach combining GW and AE as active and passive structural health monitoring techniques, respectively. A series of bond tests, conforming to RILEM specifications, have been performed to investigate various parameters (including rebar surface characteristics, embedment length, and confinement conditions) that affect the flexural bond degradation response of GFRP-RC members. Damage indices based on GW and AE signal parameters have been developed to evaluate the characteristics of confined and unconfined specimens distinctly. It has been observed from the test results that the L (0,3) GW mode is more sensitive to debonding than other modes and that a threshold of 25% has been established for the GW damage index to denote significant bond damage. Furthermore, AE damage indices have provided valuable insights into concrete damage, including splitting and damage at the rebar-concrete interface. Thus, a thorough understanding of bond deterioration in GFRP-RC structures has been developed by combining GW and AE health monitoring techniques, with implications for enhancing structural safety and durability.

Experimental study on seismic performance of squat RC shear walls reinforced with hybrid steel and GFRP rebars

This laboratory study investigates the effect of using steel and glass fiber reinforced polymer (GFRP) rebars in shear walls with aspect ratios less than two. The study evaluates six full-scale shear walls subjected to constant axial load and cyclic lateral loading, with aspect ratios of 1.08 and 1.75. The aim is to analyze how the use of steel and GFRP rebars affects crack patterns, fracture, seismic performance, dissipated energy, and ductility of shear walls. The six specimens consist of two reference ones (SRC1 and SRC2) reinforced with steel rebars, two specimens (GRC1 and GRC2) reinforced with GFRP rebars, and two specimens (S-GRC1 and S-GRC2) reinforced with a hybrid of steel and GFRP rebars. The conclusions drawn suggest that employing a hybrid combination of steel and GFRP rebars resulted in a notable alteration of crack propagation behavior and failure mode, transitioning from flexural compression to flexural tension. Additionally, compared to the specimens reinforced solely with GFRP rebars, there was an observed expansion of the hysteresis curve. Additionally, parameters such as cumulative dissipated energy, ductility, and load modification factor based on ductility increased in the S-GRC1 and S-GRC2 specimens compared to the GRC1 and GRC2.

Comparative Life-Cycle Assessment of Steel and GFRP Rebars for Procurement Sustainability in the Construction Industry

This research examines the potential impact on the procurement sustainability of replacing steel rebars with Glass Fiber-Reinforced Polymer (GFRP) rebars in the construction industry, focusing on screed pre-cast hollow core topping in a project in the Kingdom of Saudi Arabia. A comparative life cycle assessment (LCA) is conducted using One Click LCA (Version 0.26.0) software for cradle-to-grave analysis. The assessment covers various stages, including raw material extraction, manufacturing, transportation, usage, and recycling. The comprehensive LCA highlights GFRP rebars as a more sustainable alternative to steel, emitting 17% less CO2 equivalent (2e) per kilogram throughout its life cycle. Additionally, GFRP requires substantially less mass compared to steel, resulting in a dramatic reduction in CO2e emissions ranging from 77.89% to 85.26% across different spacing configurations in real-world construction scenarios, as presented in this research case study. These findings suggest that GFRP rebars offer a promising solution for reducing the environmental impact of construction activities while potentially yielding significant cost savings over the project’s life cycle. Integrating environmental considerations into material selection processes can prioritize sustainability without compromising performance or safety, contributing to a more sustainable future for the construction industry globally.

Design and flexural behavior of steel fiber-reinforced concrete beams with regular oriented fibers and GFRP bars

In this study, steel fiber-reinforced concrete (SFRC) beam structures with regular oriented steel fibers are designed and prepared by using an assembled solenoid device. Fiber orientation is not arranged in a single direction but is similar to the direction of tensile stress of the beam in bending load conditions. With application of inductive test method and image processing technology, fiber orientation coefficient of SFRC was evaluated and increased from 0.5 to 0.7–0.8 after fiber alignment. To describe and analyze the flexural behavior of SFRC beams with regular oriented fibers and glass fiber-reinforced polymer (GFRP) rebars, 14 concrete beams with different parameters were fabricated and subjected to a four-point bending test. Specifically, the parameters included fiber content, fiber orientation, GFRP reinforcement ratio and different layer sections. The results showed that optimizing fiber orientations to the tension zone of the section led to a higher flexural strength and can well restrain the development of crack widths with comparison to randomly distributed fibers. The peak load and energy absorption increased by 7 % and 12.4 % after fiber alignment with a fiber volume fraction of 1.5 %. The combination of randomly and regularly distributed steel fibers in the form of two-layer composite members can be an efficient solution to improve the flexural performance for purpose of the optimum distribution and direction of steel fibers, and reduce the engineering cost.

Feasibility Study of using Glass Fiber Reinforced Polymer rebars as Reinforcement in Concrete

Feasibility Study of using Glass Fiber Reinforced Polymer rebars as Reinforcement in Concrete

Experimental investigation of flexural bond behavior of sand-coated GFRP rebar embedded in concrete

Steel rebars used in Reinforced Concrete (RC) elements may be subjected to corrosion due to aggressive environmental conditions. Rebar corrosion reduces the durability and the structural capacity of RC elements. On the other hand, since the steel rebars affect the magnetic fields, it is not preferred to be used in RC structures which is used to carry the equipment that propagate magnetic waves such as toll plazas on highways. For these reasons, the use of Fiber Reinforced Polymer (FRP) rebars is increasing, especially in RC infrastructure constructions. The objective of the present study is to investigate the bond behavior of Glass Fiber Reinforced Polymer (GFRP) rebar with a sand-coated outer surface in concrete using the arched beam test method. The concrete strength and the embedment length were chosen as variable parameters and 34 beam test specimens were tested in the laboratory. A comparative analysis of the crack patterns, the diagonal crack angles and the failure modes of the specimens is made. In addition, the experimentally determined bond-slip relationships were compared with different analytical models in the literature. Consequently, a bond-slip model, which takes into account CMR (Cosenza-Manfredi-Realfonzo) for the increasing part and mBPE (modified Bertero-Popov-Eligehausen) for the decreasing part, is proposed to be used in the numerical models of RC beams with sand-coated GFRP rebars. A prediction model for the bond strength is proposed, along with a recommendation for an upper bound value for the bond stress, which indirectly offers a minimum embedment length for a bond without slippage.

Comparison between microstructural analysis of GFRP and CFRP rebars using micro computed tomography (μCT), scanning electron microscope (SEM), and acoustic emission (AE) techniques

The internal micro-structure of glass and carbon fibre-reinforced polymer (FRP) rebars subjected to tensile loading was investigated using micro computed tomography (μCT) and scanning electron microscopy (SEM) images. Three dimensional (3D) and two dimensional (2D) reconstructed μCT images were used to study and quantify the void volume and its distribution along with FRP rebar samples after being subjected to tensile loads. The void volume was observed to increase in all samples as the tensile load on the samples was increased. Acoustic emission (AE) monitoring during the tensile loading was also employed to establish a correlation between the AE parameters and damage evolution in the FRP samples. Cumulative energy of AE signal in frequency domain was used to monitor the progression of the internal damage in the FRP reinforcing rebars. A high correlation was observed between the void volume measured by μCT and SEM and the cumulative energy of the AE signal.

Lap splice assessment of GFRP rebars in reinforced concrete beams under flexure

To increase the knowledge and experience gained from the existing literature regarding the bond behavior of glass fiber-reinforced polymer (GFRP) rebars, a total of sixteen full-scale GFRP-reinforced concrete beams were subjected to a four-point bending test. The GFRP reinforcement comprised a single M16 (No.5) GFRP sand-coated bar without confinement reinforcement in the constant moment region. The research parameters encompassed three different lap-spliced lengths (i.e., 40-, 60- and 80-db) and two distinct concrete clear covers (i.e., 19 mm and 38 mm) to assess their impact on bond strength and failure modes. Strain gauges along the GFRP rebar and small potentiometers positioned at the end of the splice within the constant moment zone allowed detailed measurements. Rebar slippage in lap-spliced specimens was observed to have a limited impact on bond stress transfer capacity and member flexural stiffness until reaching maximum slippage. Concrete cover significantly influenced the behavior of lap-spliced GFRP-RC beams, with 38 mm-cc specimens exhibiting an average 21% higher capacity compared to 19 mm-cc specimens. The ACI expression exhibited an average overestimation of 24% for 19 mm-cc specimens, whereas for 38 mm-cc specimens, it offered a more accurate estimation, with only a 10% over-prediction. However, the computed lap splice length to achieve the required tensile stress was reduced from the one required by ACI due to extra factors implemented in the development length equation. This aligns with prior research findings that identified unconservative values of bond stress when employing the ACI provisions for specific combinations of parameters, highlighting the necessity for refinements in predictive models.

Effect of size factor and tapered angles on the shear behavior and strength of haunched beams reinforced with basalt fiber reinforced polymer rebars: Experimental and analytical study

Haunched beams are beams that exhibit varying effective depth over their span. This study includes an experimental and analytical analysis aimed at investigating the influence of size factor on the shear behavior of tapered beams reinforced with basalt fiber reinforced polymer BFRP bars. The main focus of this study revolves around investigating the effects of both inclination angle and size factor as key variables. In this study, a total of eight simply supported beams were tested. The beams were longitudinally reinforced with a 1% ratio of BFRP reinforcement, and separated into two equal groups. Each group consisted of one straight beam and three haunched beams. The haunched beams had varied tapering angles, namely 4⁰, 7.96⁰, and 11.86⁰. The first group is designated for the allocation of large beams, while the second group is designated for the allocation of small beams, which have a cross-section that is one-fourth the size of the large beams. The test results indicate that an increase in tapered angles leads to an increase in shear strength. Additionally, it was observed that smaller beams exhibited a greater normalized shear strength compared to larger beams with a significant rate as compared with straight beams. Subsequently, two equations were developed using the tested data, whereby one of them represents an optimal equation including a logical safety margin, while the other equation is characterized by a conservative equation, providing a substantial safety margin for predictions.

Reusing Egyptian in-situ construction &demolition waste(CDW)to produce sustainable concrete.Investigation of compressive &bond strengths using steel & glass fiber reinforced polymer(GFRP)rebars

ABSTRACT This research paper presents the effect of using recycled concrete aggregate (RCA), from the Egyptian construction waste, in different proportions on the bond performance between concrete and its internal reinforcement, where two types of reinforcement were used: a- steel reinforcing bars, and b- glass fiber reinforced polymer (GFRP) bars. 72 samples of concrete were prepared and tested with replacement ratios for natural aggregate (NA) with RCA: 0, 20, 40, 60, 80, and 100 %. The samples were divided into 150 mm cubes to conduct axial compression tests, and pull-out samples to investigate the effect of replacement ratios on the bond between concrete with steel and GFRP rebars. Results showed that concrete loses 26% of its compressive strength after replacing NA with 100% RCA. The results of the pull-out test for steel samples showed 30% higher bonding than GFRP samples. A slight decrease in bond was observed between the control and the tested samples, where the steel and GFRP samples showed a decrease of 5% and 9%, respectively, over the control samples for each, at a replacement percentage of 100%. It was also clear that the steel reinforcement bars had a stronger bond with the concrete, and this can be attributed to the stronger mechanical interlocking of the steel ribs than their counterparts in the GFRP. Failure patterns showed the crushing of concrete with steel bars, in contrast to the GFRP bars, which showed slipping from within the concrete with failure of the ribs in many samples.