Dielectric Polymer Research Articles

Ocean wave energy harvesting: Utilizing buoy float to induce dielectric elastomer deformation and electret vibration for power generation

The dielectric elastomeric polymer material, characterized by its high energy output, resilience, mechanical compliance, lightweight, damage tolerance, and low cost, demonstrates significant potential as an innovative sustainable energy converter. It seamlessly adapts to the ever-changing climatic conditions of the ocean, converting the violent impacts of wave kinetics into electrical energy. This paper proposed a viable electret and dielectric elastomer wave energy harvester to convert ocean wave energy into electricity and aims to achieve self-priming operation in the conjugate components. The output voltage from the electret also functions as the bias voltage for the dielectric elastomer, based on the intrinsic variable capacitance electric translation principle. The dielectric elastomer's deformation, equivalent to variable capacitance, successfully converted the mechanical energy from the ocean waves into electrical energy. The ocean wave energy conversion is evaluated using a system-level approach, incorporating theoretical, simulation, and experimental models. In addition, electric power generation is assessed with parameters such as output voltage, electret surface potential, and bias voltage. Essentially, the electric energy produced by the electret generator can serve as the bias voltage source for the dielectric elastomer generator, providing a self-sustaining solution for ocean wave energy harvesting. The innovative power device envisions various potential configurations for ocean-based power generation.

Influence of Phthalic Acid on the Process of Dendrite Development in Low-Density Polyethylene During Electrical Breakdown

The presented work presents the results of a study on the effect of small amounts of phthalic acid additives on dendrite formation in low-density polyethene (LDPE). Based on the results obtained, it is shown that the dendrite resistance of LDPE, as expected, increases with the introduction of 0.05 wt% phthalic acid. The established increase in dendrite resistance of LDPE with the introduction of phthalic acid can primarily be explained based on a decrease in inhomogeneities in the form of air pores as a result of accelerated structure formation and the emergence of a more homogeneous supramolecular structure. It was revealed that an increase in dendrite resistance correlates with an improvement in the dielectric characteristics of the composition. The influence of mechanical load on the development of dendrites in polymer dielectrics has been studied. As a result of studying the growth of dendrites in LDPE samples and its optimal composition subjected to unilateral stretching, it was found that under the influence of mechanical tensile stresses, the shape of the surface delimiting tree-like shoots changes, this surface is flattened in the direction of stretching. It has been shown that the rate of dendrite growth increases as mechanical tensile forces increase.

A molecular design strategy to develop all‐organic crosslinked polyetherimide film with high discharged energy density at 150°C

AbstractMiniaturization and lightweight of power systems urgently ask for polymer dielectrics with high discharged energy density at 150°C. Herein, a molecular design strategy is built to prepare new crosslinkable polyetherimide films (PEIDx, x is the molar ratio of dianhydride to amines) through simultaneously improving the polarization degree and reducing the residual polarization. Thermal, mechanical, and dielectric properties of PEIDx improve as x increases. PEID0.92 shows the best integrated performances, especially its discharged energy density (5.46 J cm−3, at 10 Hz and 454 MV m−1) is higher than those of reported polymer dielectrics with discharged energy storage at 150°C, and its charge–discharge efficiency is 80.14%. The outstanding energy storage performance of PEID0.92 is attributed to its unique molecular structure. Specifically, the use of nonplanar and low‐alkaline aliphatic cyclic diamine effectively improves the polarization degree of macromolecules; while the crosslinking of alkynyl groups limits the macromolecular movement, thus ensuring high heat resistance and low residual polarization.

Alter the charge transport orientation of aromatic polyimide by induction effect to achieve superior high-temperature capacitance performance

Aerospace, electric vehicles, and other particular application scenarios place higher demands on the applicable electric field and temperature of capacitors. Polyimide, as the most ideal and widely studied high-temperature capacitor dielectric material, has poor insulation performance under extreme conditions. The main reason is that many conjugated π-bonds on its aromatic rings provide channels for the movement of free electrons, this phenomenon is more intense in high-temperature and high-field environments, which accelerates the high-temperature performance degradation of polyimide. Herein, we propose a molecular structure strategy to design high-temperature capacitance performance polymer dielectrics based on the induction effect. Both the experimental and density functional theory calculation results indicate that the polar functional groups -CF3 and –OCH3 can lead to a strong induction effect, which changes the direction of electron transport on the aromatic ring, serve to weaken the free-sharing ability of electrons in the conjugated π bond, increases the energy levels of PI and induces the formation of local deep traps in the polymer films, which significantly restrains charge carrier transport, ultimately improves the high-temperature capacitance property for aromatic polyimide. The resultant polymer film exhibits an excellent discharged energy density (Ud) of 7.9 J/cm3 at 150 °C and 810.3 MV/m. Meanwhile, it maintains excellent stability at over 100,000 fatigue tests and 500 MV/m. Hopefully, it will provide theoretical and technical support for developing high-performance capacitors.

Enhanced High-Temperature performance of PEI dielectrics via deep trap energy levels and physically crosslinked effects

Dielectric capacitors are indispensable energy storage components in both civilian applications and industrial processes. Under elevated temperatures and intense electric fields, polymer dielectrics usually suffer from an inevitably increase in conductivity, leading to a significant reduction in breakdown strength, energy density and efficiency. This investigation aims to design an all-organic dielectric with enhanced high-temperature capacitive performance by introducing a small molecule P-xylene F (PF) into polyetherimide (PEI). Two mechanisms including the incorporation of deep trap energy levels via wide bandgap fillers and the electrostatic interactions by hydrogen bonding between the fillers and the polymer matrix are proposed to support the enhancement. The hydrogen bonding between PF and polyamic acid (PAA)chains induces the formation of physical cross-linking between PF and the negatively charged benzene rings in PEI after imidization. This influences benzene ring stacking within the polymer chains and enhances the film’s mechanical strength. Additionally, PF’s wider bandgap compared to PEI introduces deep trap energy levels, hindering carrier transport and reducing conductive losses at high temperatures. As results, the dielectric achieves an energy density (Ud) of 4.47 J/cm3 with an efficiency (η) above 90 % at 200 °C. Its excellent stability is also demonstrated with over 210,000 charge–discharge cycles at 200 °C. This study promotes the development of high-performance dielectrics at high temperature.

Solution-processed high-k photopatternable polymers for low-voltage electronics.

High dielectric constant (k) polymers have been widely explored for flexible, low-power-consumption electronic devices. In this work, solution-processable high-k polymers were designed and synthesized by ultraviolet (UV) triggered crosslinking at a low temperature (60 °C). The highly crosslinked network allows for high resistance to organic solvents and high breakdown strength over 2 MV cm-1. The UV-crosslinking capability of the polymers enables them to achieve a high-resolution pattern with a feature size down to 1 μm. Further investigation suggests that the polar cyano pendants in side chains are responsible for increasing the dielectric constant up to 10 in a large-area device array, thereby contributing to a low driving voltage of 5 V and high field-effect mobility exceeding 20 cm2 V-1 s-1 in indium gallium zinc oxide (IGZO) thin-film transistors (TFTs). In addition, the solution-processable high-k dielectric polymers were utilized to fabricate flexible low-voltage organic TFTs, which show highly reliable and reproducible mechanical stability at a bending radius of 5 mm after 1000 cycles. And also, the high radiation stability of the dielectric polymers was observed in a UV-sensitive TFT device, thereby achieving highly reproducible pattern recognition, which is promising for artificial optic nerve circuits.

Dipole Orientation Engineering in Crosslinking Polymer Blends for High-Temperature Energy Storage Applications.

Polymer dielectrics that perform efficiently under harsh electrification conditions are critical elements of advanced electronic and power systems. However, developing polymer dielectrics capable of reliably withstanding harsh temperatures and electric fields remains a fundamental challenge, requiring a delicate balance in dielectric constant (K), breakdown strength (Eb), and thermal parameters. Here, amide crosslinking networks into cyano polymers is introduced, forming asymmetric dipole pairs with differing dipole moments. This strategy weakens the original electrostatic interactions between dipoles, thereby reducing the dipole orientation barriers of cyano groups, achieving dipole activation while suppressing polarization losses. The resulting styrene-acrylonitrile/crosslinking styrene-maleic anhydride (SAN/CSMA) blends exhibit a K of 4.35 and an Eb of 670 MV m-1 simultaneously at 120°C, and ultrahigh discharged energy densities (Ue) with 90% efficiency of 8.6 and 7.4 J cm-3 at 120 and 150°C are achieved, respectively, more than ten times that of the original dielectric at the same conditions. The SAN/CSMA blends show excellent cyclic stability in harsh conditions. Combining the results with SAN/CSMA and ABS (acrylonitrile-butadiene-styrene copolymer)/CSMA blends, it is demonstrated that this novel strategy can meet the demands of high-performing dielectric polymers at elevated temperatures.

Investigation of Partial Discharge Transformation Characteristics in Polyimide (PI) Insulations under High-Frequency Electric Stress.

This research delves into the primary issue of polyimide (PI) insulation failures in high-frequency power transformers (HFPTs) by scrutinizing partial discharge development under high-frequency electrical stress. This study employs an experimental approach coupled with a plasma simulation model for a ball-sphere electrode structure. The simulation model integrates the particle transport equation, Poisson equation, and complex chemical reactions to ascertain microscopic parameters, including plasma distribution, electric field, electron density, electron temperature, surface, and space charge distribution. The effect of the voltage polarity and electrical energy on the PD process is also discussed. The contact point plays a pivotal role in triggering partial discharges and culminating in the breakdown of PI insulation. Asymmetry phenomena were found between positive and negative half-cycles by analyzing the PD data stage by stage. A significant number of PDs increased at every stage and the PD amplitude was higher during the negative cycle at the initial stage, but in later stages, the PD amplitude was found to be higher in the positive half-cycle, and scanning electron microscopy (SEM) revealed that the maximum damage occurred near the contact point junction. The simulation results show that the plasma initially accumulates the electron density near the contact point junction. Under the action of the electric field, plasma starts traveling at the PI surface outward from the contact point. Before the PD activity, all parameters have higher values in the plasma head. The microscopic parameters reveal maximum values near the contact point junction, during PD activities where significant damage takes place. These parameter distributions exhibit a decreasing trend over time as when the PD activity ends. The model's predictions are consistent with the experimental data. The paper lays the foundation for future research in polymer insulation design under high-frequency electrical stress.

Oxime-Based Dielectric Polymer with Robust Tailored Cross-Linking for Self-Healing Triboelectric Nanogenerators

Oxime-Based Dielectric Polymer with Robust Tailored Cross-Linking for Self-Healing Triboelectric Nanogenerators

Numerical Simulation of Corona Discharge Plasma Affecting the Surface Behavior of Polymer Insulators

Corona discharge is a significant problem in the operation of high-voltage transmission and distribution systems, particularly for polymer insulators. Numerical simulation has become an effective tool for investigating the underlying physical mechanisms and optimizing the design of insulators. In this paper, we present a two-dimensional numerical simulation study on corona discharge plasma affecting the surface behavior of polymer insulators. The simulation was performed with the Comsol Multiphysic software and is based on the finite element method and the fluid plasma model, which considers ionization, recombination, and the transport of plasma species. The numerical results are analyzed to study the spatial and temporal characteristics of the corona discharge and its effect on the surface behavior of polymer insulators. The results show that the electric field is affected not only by the volume charge density but also by the surface charge density, which in turn depends on the densities of the charge carriers migrating on the insulator surface. However, the electric field drops drastically when one or two grading rings are installed. But one grading ring is not enough to limit the discharge.

Pneumatic Bellow Actuator with Embedded Sensor Using Conductive Carbon Grease.

The present work demonstrates the manufacturing process of a pneumatic bellow actuator with an embedded sensor, utilizing a novel manufacturing approach through the complete use of additive manufacturing techniques, such as direct ink writing (DIW) and traditional fused deposition modeling (FDM) methods. This study is innovative in its integration of a dielectric electroactive polymer (DEAP) structure with sensing electrodes made of conductive carbon grease (CCG), showcasing a unique application of a 3D-printed DEAP with CCG electrodes for combined DEAP sensing and pneumatic actuation. Initial experiments, supported by computational simulations, evaluated the distinct functionality of the DEAP sensor by itself under various pressure conditions. The findings revealed a significant change in capacitance with applied pressure, validating the sensor's performance. After sensor validation, an additive manufacturing process for embedding the DEAP structure into a soft pneumatic actuator was created, exhibiting the system's capability for dual sensing and actuation, as the embedded sensor effectively responded to applied actuation pressure. This dual functionality represents an advancement in soft actuators, especially in applications that require integrated and responsive actuation and sensing capabilities. This work also represents a preliminary step in the development of a 3D-printed dual-modality actuator (pneumatic and electrically activated DEAP) with embedded sensing.

Nanoscale phase separation achieved through trace PVDF/PEI blending enhances mechanical and energy storage performance at high temperatures

Due to the development of advanced electronic systems, there is an urgent need for polymer dielectric film capacitors with high breakdown strength (Eb) and high discharge energy density (Ud) at elevated temperatures. Herein, an all-organic blend polymer composite is fabricated by blending polyetherimide (PEI) and a trace amount of Poly(vinylidene fluoride) (PVDF), achieving nanoscale phase separation and forming interfaces between PEI and PVDF grain. The real permittivity (εr) and Eb of blend composites are simultaneously enhanced after PVDF introduction. It is worth noting that increasing the temperature does not reduce the Eb of the PEI/xPVDF blend composite. Our Study shows that optimizing the plasticity and storage modulus of PEI/xPVDF significantly contributes to maintaining Eb at elevated temperatures. Additionally, high temperatures enhance the entanglement of molecular chains at the PVDF-PEI interface, further supporting the preservation of Eb. Finally, a high Eb of 540 MV/m, a high Ud of 5.92 J/cm3 are achieved for the PEI/0.5PVDF blend at 150 °C. This work presents a new approach to enhance the Eb of dielectric polymers by optimizing mechanical properties at high temperature, which providing a different strategy for enhancing the energy storage performance.

MIL-125 (Ti) and porous dielectric polymer substrate introducing composite gel polymer electrolyte with enhanced mechanical property, thermal stability and electrochemical property

Lithium metal batteries have potentially high energy density, but severe uncontrolled lithium dendrites and unstable side reactions prevent large-scale applications. Serial three-dimensional porous poly (vinylidene fluoride) and copolymer membrane-based composite gel electrolytes are designed by introducing MIL-125 (Ti) and ethylene carbonate. Abundant lithium-ion transportation channels and homogeneous ion transport microregion are provided the new type porous fluoropolymer substrate. We also find that crystalline phase and dielectric properties of serial polymer membrane have significant impact on electrochemical performance for composite gel electrolytes. The mechanical and dielectric property of composite electrolyte enhanced by incorporating uniform and well distribution MIL-125 (Ti), which improve the electrolyte/electrode interface charge distribution and promote uniform lithium deposition, leading to lithium dendrite suppression. MIL-125 (Ti)/P(VDF-TrFE-CTFE) composite membrane shows the enhanced maximum strain of 181 %, thermal stability (188 °C) and corresponding composite gel electrolyte reflects higher ionic conductivity of 1.7 × 10–3 S cm-1 and wider electrochemical window at room temperature than PVDF and PVDF-HFP composite electrolytes. Expectedly, quasi-solid state lithium metal battery of MIL-125 (Ti)/P(VDF-TrFE-CTFE) composite gel electrolyte exhibits higher discharge capacity (152.8 mAh g-1) at 240th cycle and 1 C, longer cycling life and better rate performance under large current density than PVDF and PVDF-HFP composite electrolytes.

High‐temperature energy storage performance of polyetherimide all‐organic composites enhanced by hindering charge hopping and molecular motion

AbstractDielectric capacitors are widely used in aerospace, power systems, and other fields. Working environments with ever‐increasing temperatures pose a new challenge to energy storage performance. Polyetherimide (PEI) has gained extensive research for its good high‐temperature properties. In order to further improve its energy storage performance at high temperatures, many researchers have worked on PEI all‐organic composites doping with molecular semiconductors. Previous studies generally only considered the effect of introduced deep traps on macroscopic properties such as electrical conductivity, electrical breakdown, and energy storage performance. It has been shown that only qualitative analyses can be performed from the perspective of charge trapping, and it is difficult to obtain quantitative results. Therefore, this work proposes to study the macroscopic properties of polymer dielectrics by combining charge trapping with molecular displacement. A comprehensive conduction‐breakdown‐energy storage model was established to explain the influence mechanism of molecular semiconductors on the improved energy storage performance of PEI composites at high temperatures. The molecular semiconductor fillers increase the coefficient of friction between molecular chains, which restricts the movement of molecular chains and also limits charge hopping. Therefore, the dielectrics have higher breakdown strengths and smaller conduction losses, which synergistically enhance the energy storage performance.

Improved high temperature energy storage density and efficiency of polyimide nanocomposites via hindering charge and molecular motions

Electric vehicles and renewable energy consumption have huge demands for high-performance polymer dielectric capacitors. However, the resistivity and breakdown strength of existing polymer dielectrics deteriorate significantly at high temperatures, reducing the energy storage density and charge-discharge efficiency of capacitors below service requirements. The charge transport and molecular chain motion characteristics in linear polymers determine their conductivity, breakdown, and energy storage properties, but the quantitative relationship between them is not clear. An in-situ polymerization method was used to prepare polyimide/Al2O3 nanocomposites (PI/Al2O3 PNCs). Experimental results show that the resistivity, breakdown strength, energy storage density, and charge-discharge efficiency of PNCs increase initially and then decrease with increasing doping content, peaking at 3 wt%. The discharged energy density of PI/Al2O3-3 wt% PNCs at 180°C is 207.52 % higher than pure PI. A conductance-breakdown-energy storage co-simulation model based on charge transport and molecular chain displacement was used to simulate the voltage-current, breakdown, and energy storage characteristics of PNCs. The simulation results are consistent with the experiments. Comparative studies between simulation and experiments show that the independent interface zone between nanofillers and PI hinders charge transport and molecular chain movement, reducing electric field distortion and molecular chain spacing, thereby improving high-temperature breakdown and energy storage performance of PNCs.

Scalable polyolefin-based all-organic dielectrics with superior high-temperature capacitive energy storage performance

Polymer dielectrics capable of efficient and stable operation at elevated temperatures (>150 °C) are urgently needed to meet the stringent requirements of capacitive energy storage in harsh environments. However, the current leading commercially available polymer dielectric, biaxially oriented polypropylene (BOPP), can only sustain continuous operation at temperatures below 85 °C due to its limited thermal stability and significant increase in electrical conduction at high temperatures. Here, we present an all-organic polymer composite comprising nonpolar polyolefin and organic semiconductor that demonstrates superior dielectric and capacitive energy storage performance at 150 °C. Notably, the dielectric properties of the polymer composite remain stable across a broad temperature range, exhibiting an ultralow dissipation factor at elevated temperatures. Benefiting from the deep trap energy levels introduced by the organic semiconductor, the composite film achieves one order of magnitude reduction in electrical conductivity. As a result, the composite film attains discharged energy densities of 7.1 J/cm3 and 5.5 J/cm3 with a charge-discharge efficiency of 90 % at 25 °C and 150 °C, respectively. Furthermore, the composite film maintains stable capacitive performance over extended charge-discharge cycles (50,000 cycles) in harsh environments (500 MV/m and 150 °C), along with excellent breakdown self-healing capability. These remarkable performances, coupled with the potential for large-scale production using commercially available raw materials, highlight the practically viability of the composite film for high-temperature capacitive energy storage applications.

A bio-based low dielectric polymer at high frequency derived from paeonol

A fluorinated monomer with crosslinkable benzocyclobutene groups has been successfully synthesized starting from bio-based paeonol through the Suzuki and Grignard reaction. Treating this monomer at high temperature forms a cross-linked resin (cured PFB), which exhibits high glass transition temperature (Tg) of 439 °C, low coefficient of thermal expansion (CTE) of 87.4 ppm/°C, low dielectric constant (Dk) of 2.62, and low dielectric loss (Df) of 8.45 × 10-4 at a frequency of 10 GHz. In particular, cured PFB displays low water uptake of 0.1% even immersing it in boiling water for 96 h. These results demonstrate that the fluorinated bio-based monomer is a suitable precursor for the preparation of the low-dielectric packaging materials used in the microelectronic industry. Especially, this contribution provides a new way for the conversion of bio-based paeonol into the high-performance materials.

Partial discharge characteristics from polymer insulator under various contaminant

The performance of polymer insulators can be significantly compromised by the presence of contaminants, resulting in damage, structural alterations, and accelerated aging. Hence, this research aimed to investigate the discharge behavior of polymer insulators when exposed to various types of contaminants. Three distinct contaminants, namely fly ash, salt, and algae, were prepared for the study. In order to assess the characteristics of these insulators, measurements of inception and surface breakdown voltages were conducted for each sample. Additionally, partial discharge measurements were performed at two different applied voltages to observe the patterns of partial discharge under different contaminants. To aid in distinguishing the characteristics of partial discharge, a statistical method based on graphical analysis was employed. Furthermore, visual inspection was carried out after the occurrence of partial discharge activity to provide an explanation for these phenomena. The findings of the study revealed that each contaminant produced a unique pattern, which was influenced by the specific elements present in the respective contaminant. It was observed that contaminants exhibit varying effects on partial discharge depending on their nature. Salt was found to induce faster stress propagation, fly ash inhibited stress propagation, and algae had a degrading effect on the surface of the polymer insulators.

Optimizing Energy Storage Performance in Polymer Dielectrics through Dual Strategies: Constructing “Peaked” Barrieras and Enhancing Carrier Scattering

AbstractDielectric capacitors play a pivotal role in the advancement of electric power systems and emerging energy technologies. However, the deterioration of dielectric performance in energy storage materials at elevated temperatures represents a significant challenge. In this study, organic electron‐scattering agents into polyetherimide (PEI) are introduced, creating a “peaked barrier” to impede charge carrier transport. By doping PEI with an ultralow volume fraction (0.8%) of the organic molecule filler 4‐(dimethylamino)phenylboronic acid (4‐NB), the electron‐repelling nature of 4‐NB is leveraged in order to regulate charge carrier injection and transport in a synergistic manner. Consequently, the discharged energy density of the PEI composite material increases to 7.93 J cm−3 (720 kV mm−1) at 30 °C. At 150 °C, the discharged energy density increases to 5.21 J cm−3 (580 kV mm−1). In both cases, the charge and discharge efficiencies are maintained at 90%. It is noteworthy that the prepared PEI composite material also exhibits excellent charge dissipation characteristics, maintaining stable charge and discharge efficiency even after 50 000 charge–discharge cycles. In summary, the study's design concept systematically optimizes the processes of charge carrier injection, transport, and dissipation. This approach offers a novel perspective for the development of dielectrics that are suitable for long‐term energy storage.

Polyimide-coated MgO nanoparticles improves high-temperature energy storage performance in polyetherimide-based nanocomposite films

Enhancing the energy storage capacity of dielectric polymers can be achieved by the introduction of inorganic nanoparticles. However, the difference in surface energy often influences the interfacial compatibility of nanoparticles with polymers, consequently limiting their comprehensive dielectric properties. Here, the magnesium oxide (MgO) nanoparticles were coated with polyimide (PI) shells via in-situ polymerization, which is beneficial to improve the scattered particles in the polyether imide (PEI) matrix. The PI buffer shell is tightly bound to the PEI matrix through automatic electrostatic interaction making the defects decrease, together with the increased dielectric permittivity (εr) attributed to MgO, significantly enhancing the discharged energy density (Udis) and storage efficiency (η) of the PI@MgO/PEI nanocomposite films in harsh conditions. Thus, the maximal Udis of the PI@MgO/PEI nanocomposites is 4.33 J/cm3 at 150 °C, twice that of the pristine PEI. Even if an η exceeds 90 %, the Udis of 3.83 J/cm3 of 1 vol%-PI@MgO/PEI at 500 MV/m and 150 °C is better than that of the most advanced dielectric polymers.