Polymer Fibers Research Articles

Superelastic and strong microfibrous sponges prepared by solution blow spinning for high-efficiency warmth retention

We report a facile strategy for preparing ultralight, mechanically robust, and washable heat-retaining materials via solution blow spinning technology and thermal crosslinking. Fluffy microfibrous assemblies with nonwoven structure were fabricated by blending fibers of stiff and soft polymers and creating a bonding architecture among them. The premise of this design is that polystyrene, which is stiff, can endow materials with rigidity, while thermoplastic polyurethane, which is soft, can absorb energy during mechanical deformation. Moreover, the stability of the sponge was improved by using tris (2-methyl-1-aziridine propionate; TTMA) as a crosslinking agent. The optimized microfibrous sponges present excellent mechanical properties with a large breaking elongation of 42.1% and outstanding resilience in resisting 100 cyclic compressions at 40% strain. Furthermore, the microfibrous sponges exhibit a low volume density of 33.32 mg/cm3, effective heat-preservation ability (low thermal conductivity: 23.1 mW/m·K) and excellent washability. The preparation of microfibrous sponges via solution blow spinning can be a novel route for developing ultralight and superelastic heat retention materials.

Fabrication and Customization of Highly Porous PLGA Membranes Utilizing Near‐Field Electrospinning, Thermal Transitions, and Multilayer Strategies

Polymer porous membranes are crucial in various applications, including water filtration, tissue engineering, and drug administration. Conventional far‐field electrospinning (FFES) is widely used for producing polymeric membranes due to its cost‐effectiveness, scalability, and flexibility in using many polymers. However, FFES has limitations in controlling pore form and size, as it produces randomly oriented fibers that lead to inconsistent and noncustomizable pore sizes. To address these limitations, this work combines near‐field electrospinning (NFES) with thermal treatment of polymer fibers and membranes. NFES offers more precise control over fiber placement and alignment, producing well‐defined fiber patterns with consistent and customizable pore sizes without compromising the thickness of membranes. By exploring the interplay between polymer behavior, thermal effects, and capillary action, the differences in pore area under various temperatures and fiber spacings are characterized. Additionally, this study investigates the influence of multilayer infusion on pore size and geometric arrangement by examining multilayer configurations stacked at various angles. The results indicate that increasing the number of layers leads to decreased pore size, while the alignment of infused fibers affects pore shape. This integrated approach enhances control over membrane characteristics, improving the performance and consistency of polymer porous membrane fabrication across various applications.

Fabrication of conductive polyimide/metal composite fibers for high temperature EMI shielding

Surface metallization of high-performance polymer fibers via electroless plating represents a significant advancement in producing lightweight, flexible and durable electromagnetic interference (EMI) shielding fabrics. The conventional process for metallization of polyimide (PI) fibers faces challenges, including complex procedures and insufficient interfacial adhesion between the metal layer and fiber matrix. Herein, carboxylate-containing PI (PIC) fibers were developed to mitigate the mechanical degradation caused by traditional alkaline etching. Conductive composite fibers (PIC/Cu) were successfully produced through a continuous electroless copper plating process. The robust PIC/Cu interfacial bonding achieved based on nanoscale mechanical interlocking through Ni nanoparticles imparts excellent flexibility and durability, evidenced by only a 4 % increase in electrical resistance after 5000 bending cycles. The dense, uniform copper layer provides high conductivity (1.3 × 104 S/cm), resulting in an optimal EMI shielding efficiency of 63.4 dB for the corresponding fabric. Moreover, PIC/Cu-Ni fibers prepared by further electroless plating of nickel layer on the surface of PIC/Cu fibers demonstrate remarkable electrical stability across temperatures ranging from 50 to 350°C, with only a 1.2 % reduction in conductivity after exposure to 350°C for 1 h. These findings advance the development of high-performance conductive PI fibers for applications in aerospace vehicles and high-temperature environments.

The feasibility of using epoxy resin reinforced with sugar cane bagasse residue for a high performance coatings: a cost of goods sold and blue ocean analysis

The natural and biodegradable characteristics of sugarcane bagasse (SCB) make it a promising ingredient for composite materials. Researchers have explored ecological and low-cost materials, identifying SCB as a green option with low pollution levels. This study investigates the strategic position for SCB and epoxy composite when applied as high-performance coatings. Epoxy resin is valued for its adhesion, strength and durability. Integrating sustainable, cost-effective reinforcements is vital for enhancing these properties and reducing environmental impact. SCB, a sugar industry waste, has favorable characteristics like fibrous structure and polymer compatibility. In this research, SCB residue was processed and incorporated into epoxy resin. Both analisys the Cost of Goods Solds (COGS) and a Blue Ocean Strategy analysis identified new market opportunities, positioning this composite as a sustainable, high-performance solution in coatings. It´s relevant to point that SCB could offer substantial improves on corrosion resistance, offering a sustainable alternative with competitive performance and cost.

Enhancement of mechanical and structural characteristics through the hybridization of carbon fiber with Cordia‐dichotoma/polyester composite

AbstractSingle fiber polymer composites containing either natural or artificial fibers may not deliver the desired characteristics. The current study used the hand‐layup technique to make a hybrid composite by incorporating the natural fiber, Cordia‐dichotoma (CD) and artificial fiber, carbon fibers (CF) in a polyester matrix and compressing the mixture for the desired size. The current study investigates the influence of carbon fiber loading (0, 5, 10, and 15 wt%) on the mechanical, structural, and crystalline properties of CD/polyester composites keeping the total fiber loading at 20 wt%. Mechanical properties are investigated with a universal testing machine, and impact strength using Izod impact apparatus. Better mechanical properties (tensile strength‐457.38 MPa; flexural strength‐290.09 MPa and impact strength‐346.46 J/m) were obtained for the pure carbon fiber composite arranged in four layers (CF/CF/CF/CF), followed by hybrid composite (CF/CD/CD/CF) (tensile strength‐319.24 MPa; flexural strength‐253.03 MPa and impact strength‐291.34 J/m) whereas pure CD fiber (CD/CD/CD/CD) composite yielded the lowest values (tensile strength‐117.96 MPa; flexural strength‐164.99 MPa and impact strength‐118.11 J/m). Composites undergo hybridization, which improves their mechanical properties, lowers their cost, and makes them more environmentally friendly. The characteristics of the specimens were examined using Fourier Transform Infrared Spectroscopy (FTIR), X‐ray Diffraction Analysis (XRD), Atomic Force Microscope (AFM), and Scanning Electron Microscopy (SEM). According to findings, crystallinity index is increased from 77.94% for CD/CD/CD/CD composite and increased to 78.21% for CF/CD/CD/CF composite. Highest crystallinity index of 82.46% was obtained for CF/CF/CF/CF composite. These hybrid composites may be used for applications involving medium loads.Highlights In this study, Cordia‐dichotoma natural fibers are extracted and treated with alkali (NaOH) to reduce the biodegradability. To lower the cost and enhance mechanical and biodegradable properties Carbon and cordia‐dichotoma fibers have been hybridized. Mechanical Properties such as tensile, flexural and impact properties are evaluated for the prepared hybrid composites. Hybrid composites were analyzed using FTIR, AFM, XRD, and SEM to assess their suitability to various applications.

Impact of concentration polarization on the performance of membrane gas separation processes: application to biogas upgrading

Through the illustrative application of biogas treatment, this paper investigates the impact of concentration polarization on the separation performance of emerging inorganic membranes in membrane gas separation processes. The results show that polarization may significantly reduce the biogas purification rate, although its effects on methane recovery remain moderate. Contrary to previous assumptions, the impact of polarization does not monotonously increase with increasing permeance to CO2 and selectivity. Material selectivity is shown to not significantly influence the polarization intensity, and the CO2 permeance at which peak polarization conditions occur is not constant but varies depending on the operating and geometric conditions considered. The impact of polarization impact intensifies with increasing fiber diameter and operating pressure, preventing taking full advantage of the exceptional permeances of inorganic membranes, and therefore, constitutes a major obstacle to their use as an alternative to conventional polymeric fibers.

A Versatile In Situ Precipitation Assisted Direct-Write-3D Printing Strategy for Skinless Hierarchical Porous Polymeric Scaffolds.

Skinless, hierarchical porous 3D polymer scaffolds are of critical importance in tissue engineering, enabling improved cell infiltration, nutrient, metabolite and energy exchange, and biomimetic structures, crucial for regenerative medicine, drug delivery, and advanced material applications. However, it is still a great challenge to construct this kind of material with traditional 3D printing techniques. Herein, a novel simple, and versatile in situ precipitation-assisted direct-write-3D printing strategy for skinless, hierarchical porous 3D scaffolds is reported. Homogenous ink containing molecularly dissolved fructose (soluble porogen molecule) and polymer (whether it is hydrophilic, hydrophobic or amphiphilic) is directly extruded into a nonsolvent bath, where simultaneously solidification of the polymer and in situ precipitation of the porogen molecules both on the exterior surface and inside the separated polymer fibers happen. Subsequently, by simply leaching the in situ formed porogen particles, skinless hierarchical porous polymeric 3D scaffolds can be obtained. It is believed that 3D printing, polymer/macromolecule-based scaffolds, especially the skinless hierarchical porous biomaterials, and the tissue engineering market can benefit tremendously from this simple and versatile approach.

The effect of nanocellulose and silica filler on the mechanical properties of natural fiber polymer matrix composites

Natural fiber-reinforced polymer matrix composites recently got great attention in biomedical applications due to their inherent characteristics such as biocompatibility, lightweight, and biodegradability. However, natural fiber composites suffer from poor mechanical properties and weak interfacial adhesion. It is well documented that the addition of nanofiller has improved the mechanical properties of different synthetic fibers such as glass and carbon composites. The main objective of this paper is to study nanofillers' effect on the mechanical properties of unidirectional false banana fibers reinforced polymer composites. The filler materials, crystalline nanocellulose fibrils, and crystalline nanosilica particles were extracted from sugarcane bagasse and its byproducts. The composite samples were fabricated by adding the nanofillers in unidirectional natural fibers arranged in four fiber orientations (0°, 0o/90o ±45o, and quasi-isotropic), and their tensile, flexural, compression strength, thermal stability, and void content were measured following ASTM standards. The results revealed that adding nanofillers increased the tensile, flexural, and compressive strengths by 16 % (98.83 Mpa), 11 % (161.60 Mpa), and 23 % (114.62 Mpa), respectively. Similarly, at 0° orientation, the addition of nanoparticles enhances the tensile, bending, and compressive modulus by 30 % (15.43 Gpa), 12 % (13.52 Gpa), and 60 % (42.6 Gpa), respectively. On the other hand, the void content was reduced with the addition of nanofillers. The results also revealed that composites with crystalline nanosilica particle fillers had superior thermal stability compared to crystalline nanocellulose fibril fillers. The overall results of this research give the confidence that nano particle-filled natural fiber composites can be used for bio-based engineering applications, such as prosthetic sockets.

Comparative study on shape memory, mechanical, and thermomechanical properties of multi‐walled carbon nanotubes and graphene nanoplatelets modified bidirectional (twill) carbon fiber polymer composites

AbstractThe research conducts a comparative analysis of epoxy/bi‐directional (twill) carbon fiber three‐phase shape memory hybrid composites modified with MWCNT and GnP, examining their mechanical, thermomechanical, and shape memory properties. Fabrication involves preparing nanoparticle‐modified epoxy nanocomposites through ultrasonication followed by hand layup technique. The findings revealed that the modified composites achieved their optimal performance at a 0.6 wt% concentration of nanoparticle, with the tensile strength and modulus increasing by 33.59% and 23.47% for 0.6 wt% MWCNT composite and by 45.94% and 25.61% for 0.6 wt% GnP composite. GnP‐modified composites outperformed MWCNT ones due to GnP's sheet structure aligning parallel to the load and larger surface area facilitating enhanced interaction with the matrix. Despite polymer modification, the shape recovery ratio values remained high, with 98.92% for unmodified composite, 97.72% for 0.6 wt% MWCNT composites, and 97.12% for 0.6 wt% GnP modified composites, all exceeding 90%, indicating no compromise in performance.

Isolation and quantification of human urinary exosomes using a Tween-20 elution solvent from polyester, capillary-channeled polymer fiber columns

BackgroundExosomes, a subset of extracellular vesicles (EVs), are a type of membrane-secreted vesicle essential for intercellular communication. There is a great deal of interest in developing methods to isolate and quantify exosomes to study their role in intercellular processes and as potential therapeutic delivery systems. Polyester, capillary-channeled polymer fiber columns and spin-down tips are highly efficient, low-cost means of exosome isolation. As the methodology evolves, there remain questions as to the optimum elution solvent for specific end-uses of the recovered vesicles; fundamental biochemistry, clinical diagnostics, or therapeutic vectors. ResultsWhile both acetonitrile and glycerol have been proven highly successful in terms of EV recoveries in the hydrophobic interaction chromatography workflow, many biological studies entail the use of the non-ionic detergent, Tween-20, as a working solvent. Here we evaluate the use of Tween-20 as the elution solvent for the recovery of exosomes. A novel 10-min, two-step gradient elution method, employing 0.1 % v/v Tween-20, efficiently isolated EVs at a concentration of ∼1011 EV mL−1 from a 100 μL urine injection. Integration of absorbance and multi-angle light scattering detectors in standard HPLC instrumentation enables a comprehensive single-injection determination of eluted exosome concentration and sizes. Transmission electron microscopy verifies the retention of the vesicular structure of the exosomes. The micro-bicinchoninic acid protein quantification assay confirmed high-purity isolations of exosomes (∼99 % removal of background proteins) SignificanceThe effective use of Tween-20 as an elution solvent for exosome isolation/purification using capillary-channeled polymer fiber columns adds greater versatility to the portfolio of the approach. The proposed method holds promise for a wide range of fundamental biochemistry, clinical diagnostics, and therapeutic applications, marking a significant advancement in EV-based methodologies.

Influence of Alkanolamine Plasmas on Poly(Ethylene Terephthalate) Fibro-Porous Biomaterial Constructs.

The development of fibrous polymer scaffolds is highly valuable for applications in tissue engineering. Furthermore, there is an extensive body of literature for chemical methods to produce scaffolds that release nitric oxide. However, these methods often use harsh chemistries and leave behind bulk waste. Alkanolamine low-temperature plasma (LTP) is unexplored and single-step processing to form nitric oxide (NO) releasing constructs is highly desirable. The major question addressed is whether it is possible to achieve single-step processing of spun polyester with alkanolamine plasma to achieve nitric oxide releasing capabilities. Herein we report the experiments, processes, and data that support the claim that it is indeed possible to produce such a bio-functional material for potential biomedical applications, especially in cardiovascular implants. Among the tested alkanolamines, monoethylamine (MEA) plasma treated biomaterial outperformed in comparison with diethanolamine (DEA) and triethanolamine (TEA) in terms of NO release and cellular response.

Research on CdSe/ZnS Quantum Dots-Doped Polymer Fibers and Their Gain Characteristics.

Polymer fibers are considered ideal transmission media for all-optical networks, but their high intrinsic loss significantly limits their practical use. Quantum dot-doped polymer fiber amplifiers are emerging as a promising solution to this issue and are becoming a significant focus of research in both academia and industry. Based on the properties of CdSe/ZnS quantum dots and PMMA material, this study experimentally explores three fabrication methods for CdSe/ZnS quantum dots-doped PMMA fibers: hollow fiber filling, melt-drawing, and melt extrusion. The advantages and disadvantages of each method and key issues in fiber fabrication are analyzed. Utilizing the CdSe/ZnS quantum dots-doped PMMA fibers that were fabricated, we theoretically analyzed the key factors affecting gain performance, including fiber length, quantum dots doping concentration, and signal light intensity. Under the conditions of 1.5 W power and 445 nm laser pumping, a maximum on-off gain of 16.2 dB was experimentally achieved at 635 nm. Additionally, using a white light LED as the signal source, a broadband on-off gain with a bandwidth exceeding 70 nm and a maximum gain of 12.4 dB was observed in the 580-650 nm range. This research will contribute to the development of quantum dots-doped fiber devices and broadband optical communication technology, providing more efficient solutions for future optical communication networks.

Exploring the Cutting Process of Coaxial Phase Change Fibers under Optical Characterization Tests

Urban heat islands (UHI) are a growing issue due to urbanization, causing citizens to suffer from the inadequate thermal properties of building materials. Therefore, the need for climate-resistant infrastructure is crucial for quality of life. Phase change materials (PCMs) offer a solution by being incorporated into construction materials for thermoregulation. PCMs store and release heat as latent heat, adjusting temperatures through phase changes. Polymeric phase change fibers (PCFs) are an innovative technology for encapsulating PCMs and preventing leaks. This study produced PCFs via wet-spinning, using commercial cellulose acetate (CA, Mn 50,000) as the sheath and polyethylene glycol (PEG 2000) as the core. The PCFs were cut using a hot-cutting method at three different temperatures and washed with distilled water. Morphological analysis was conducted with a bright-field microscope, and chemical analysis was performed using Fourier transform infrared spectroscopy (FTIR) before and after controlled washing. Additionally, the washing baths were analyzed by UV-visible spectroscopy to detect PEG. The PCFs displayed a well-defined core-shell structure. Although some PEG 2000 leakage occurred in unsuccessful cuts, cuts at 50 °C showed sealed ends and less material in the baths, making it viable for civil engineering materials.

Electrospun PVP Fibers as Carriers of Ca2+ Ions to Improve the Osteoinductivity of Titanium-Based Dental Implants.

Although titanium and its alloys are widely used as dental implants, they cannot induce the formation of new bone around the implant, which is a basis for the functional integrity and long-term stability of implants. This study focused on the functionalization of the titanium/titanium oxide surface as the gold standard for dental implants, with electrospun composite fibers consisting of polyvinylpyrrolidone and Ca2+ ions. Polymer fibers as carriers of Ca2+ ions should gradually dissolve, releasing Ca2+ ions into the environment of the implant when it is immersed in a model electrolyte of artificial saliva. Scanning electron microscopy, energy dispersive X-ray spectroscopy and attenuated total reflectance Fourier transform infrared spectroscopy confirmed the successful formation of a porous network of composite fibers on the titanium/titanium oxide surface. The mechanism of the formation of the composite fibers was investigated in detail by quantum chemical calculations at the density functional theory level based on the simulation of possible molecular interactions between Ca2+ ions, polymer fibers and titanium substrate. During the 7-day immersion of the functionalized titanium in artificial saliva, the processes on the titanium/titanium oxide/composite fibers/artificial saliva interface were monitored by electrochemical impedance spectroscopy. It can be concluded from all the results that the composite fibers formed on titanium have application potential for the development of osteoinductive and thus more biocompatible dental implants.

The research progress and Hotspot analysis of polymer cement mortar based on bibliometrics

Ordinary cement mortar is commonly used in building engineering due to its high strength, affordability, and easy access to raw materials. However, it suffers from high shrinkage and poor impermeability, which result in reduced building service life and significant carbon dioxide emissions during production. Polymer additives have been found to enhance the mechanical properties of cement mortar, leading to increased interest in polymer cement mortar by researchers. This study collected and analyzed 420 papers published between 1995 and 2023 in the field of polymer cement mortar. The analysis included publication trends, author cooperation networks, national cooperation networks, published journals, co-citation of references, and keywords. The findings reveal a rapid publication growth from 2018 to 2023, with China making the most significant contribution in this field. Among the scholars, Ru Wang has published the highest number of articles in the field of polymer cement mortar, while Ohama’s papers have been cited the most. The journal with the most articles is Construction and Building Materials. Research in polymer cement mortar focuses on mechanical properties, performance, hydration process, microstructure, and other related aspects. The reinforcement effect of polymer-modified cement mortar on reinforced concrete and applying superabsorbent polymer-modified cement mortar and polymer fiber in cement mortar have emerged as recent research frontiers. This study can help scholars quickly identify high-quality references and research frontiers in the field of polymer cement mortar while also providing research directions and ideas.

Microplastics in the Olfactory Bulb of the Human Brain

Microplastic (MP) pollution is an emerging environmental and health concern. While MPs have been detected in various human tissues, their presence in the human brain has not been documented, raising important questions about potential neurotoxic effects and the mechanisms by which MPs might reach brain tissues. To determine the presence of MPs in the human olfactory bulb and to analyze their characteristics such as size, morphology, color, and polymeric composition. This case series study used a cross-sectional design involving the analysis of olfactory bulb tissues obtained from deceased individuals during routine coroner autopsies. The sampling procedures were conducted at São Paulo City Death Verification Service, with laboratory analysis carried out at the Brazilian Synchrotron Light Laboratory (LNLS). Participants included 15 adult individuals who had been residents of São Paulo for more than 5 years and underwent coroner autopsies. Exclusion criteria included previous neurosurgical interventions. Data analysis was performed in April 2024. The primary exposure assessed was the presence of MPs in the olfactory bulb, analyzed through direct tissue examination and digested tissue filtration followed by micro-Fourier transform infrared spectroscopy. The main outcomes were the identification and characterization of MPs within the olfactory bulb, including their size, morphology, color, and polymeric composition. The median age of the 15 deceased individuals was 69.5 years, ranging from 33 to 100 years, with 12 males and 3 females. MPs were detected in the olfactory bulbs of 8 out of 15 individuals. A total of 16 synthetic polymer particles and fibers were identified, with 75% being particles and 25% being fibers. The most common polymer detected was polypropylene (43.8%). Sizes of MPs ranged from 5.5 μm to 26.4 μm for particles, and the mean fiber length was 21.4 μm. Polymeric materials were absent in procedural blank and negative control filters, indicating minimal contamination risk. This case series provides evidence of MPs found in the human olfactory bulb, suggesting a potential pathway for the translocation of MPs to the brain. The findings underscore the need for further research on the health implications of MP exposure, particularly concerning neurotoxicity and the potential for MPs to bypass the blood-brain barrier.

Cost-effective gaze tracking system based on polymer fiber specklegrams.

Gaze tracking technology has a wide range of applications in the fields of VR/AR glasses. In this paper, a plastic optical fiber (POF) is used as a light transmission waveguide to transmit the light reflected from the eye to the outside of the device for processing, thereby eliminating the need for in-device camera installations. By processing two fan-shaped surfaces on the POF at a 45° angle relative to the vertical direction, the POF gains the ability to couple light from the side. The reflected light of the eye can be transmitted to the outside of the device through the POF. The specklegram corresponding to 76 different gaze directions is classified by SE-Resnet18, and the accuracy reached 96.9%. The gaze tracking system is low cost and simple in structure and has potential application in fields such as AR glasses, human-computer interaction (HCI), and medical diagnosis.

Programming-via-spinning: Electrospun shape memory polymer fibers with simultaneous fabrication and programming

Porous shape memory polymer (SMP) scaffolds are promising ‘smart’ materials for potential use in a wide range of biomedical applications. Electrospinning provides an approach to produce fibrous SMP scaffolds to enhance their porosity, mass transfer, and flexibility. Here, we studied the effects of electrospinning parameters (rotating collector rotational speed and solvent) on shape memory and mechanical properties of a biostable thermoplastic polyurethane (PUr) SMP. Scanning electron microscopy confirmed that fiber diameter and tortuosity could be tuned using varied collector rotation speeds and/or solvents. Mechanical properties, including modulus, tensile strength, and ultimate elongation, were tuned independently of chemistry based on variations in fiber architectures. All scaffolds demonstrated shape memory properties. Additionally, due to strains that are trapped in the fibers during the electrospinning process, SMP fibers are programmed into a strained, temporary shape during the fabrication step. These fibers can be immediately triggered to recover to a non-strained primary shape after fabrication to reduce sample preparation time and complexity. As a proof-of-concept, bacterial protease-responsive SMPs were electrospun and exposed to S. aureus in programmed secondary shapes. Upon exposure to bacteria, these SMPs underwent shape recovery, which resulted in reduced bacterial attachment and biofilm formation. These materials could be employed as bacteria-responsive wound dressings in future work. Overall, electrospinning provides a valuable tool for tuning mechanical and shape memory properties independently from chemistry and for programming SMPs during fabrication to enable scale-up of electrospun SMP scaffolds.

Ultrasonic visualization of destruction processes in nonwoven polymeric matrix for regenerative medicine

Abstract The paper depicts the tensile behaviour of a random oriented nonwoven polymer matrix based on poly-3-hydroxybutyrate. The process of alignment, orientation and stretching of polymer fibers in a water filled condition mimicked presence in a living organism was revealed using acoustic microscopy. To describe the micromechanics of electrospun mats the mechanism of ultrasound contrast of small-sized single cylindrical scatterer was described.

Numerical model of jet formation during melt electrowriting for fabrication of precise structures

Melt electrowriting (MEW) is an innovative technique for fabricating 3D porous materials or scaffolds with microscale architectures. However, the multitude of printing parameters makes precise control over the placement of microscale polymer fibers challenging. This study presents a new strategy for creating complex 3D structures using multiparametric MEW technology, which enhances printing accuracy with minimal human intervention. We developed and validated a numerical model to simulate jet formation and predict the critical translational speed (CTS). This model can precisely identify the effects of numerous printing parameters and improve printing efficiency and accuracy while reducing costs, thus facilitating precise MEW deposition. Using this approach, we manufactured soft, stretchable constructs with a high surface area optimized through fine-tuned printing parameters. This straightforward and efficient technology enables the design of high-sensitivity strain sensors for monitoring human motion and stretchable devices for circuit protection. Furthermore, we examined the effect of printing accuracy and fiber orientation on cellular organization. Immunochemical staining demonstrated that aligned and high-precision scaffolds promote oriented growth. Additionally, the curved MEW structures open new avenues for exploring the combined effects of topographical cues and mechanical stimulation on nerve cell behaviors. This printing strategy provides valuable insights for future research on complex patterns using MEW for flexible electronics and tissue engineering.