Polymer Clay Nanocomposites Research Articles

Modified Sepiolite Nanoclays in Advanced Composites for Engineering Applications.

Clay-polymer nanocomposites (CPNs) containing a small weight fraction of nanoclay are known to display enhanced mechanical and thermal properties compared to neat polymers. However, the preparation and application of such nanocomposites remain challenging owing to the difficulties in dispersing nanoclays in polymer matrices. This study focuses on two surfactant-modified organophilic sepiolite clays to demonstrate the simplicity of the modification process, as well as on the use of a benzoxazine monomer (i.e., a CPN matrix precursor) itself as the modifier. Our in-house modified bespoke sepiolites achieve much better dispersion in a benzoxazine matrix, compared to the pristine clay, revealing their potential for applications as nanoenhancers for advanced composites.

Metal-polymer-clay nanocomposites based electrochemical sensor for detecting hydrazine in water sources

AgNPs embedded polymer-clay (AgNPs@PEI-HNT) nanocomposites were successfully employed to sensitively detect hydrazine in water samples using differential pulse voltammetry (DPV) and amperometry methods. In-situ polymerization was utilized for assembling the polymer-clay composites, which were subsequently coated with AgNPs. PEI improves conductivity and absorbs AgNPs on the surface of HNTs, as evidenced with the help of UV-Visible, IR spectroscopy, XRD, XPS and morphological studies (FE-SEM and TEM). Nanocomposites were coated with GCE, which improved their electrocatalytic performance during hydrazine oxidation. The Tafel plot, Galus and Cottrell equations were used to compute the electron transfer coefficient (0.64), catalytic reaction rate constant (4.81 × 104 M−1s−1) and diffusion coefficient (2.56 × 10−5 cm2/s) of hydrazine at AgNPs@PEI-HNT/GCE. Amperometry technique was used to determine the LOD along with sensitivity of hydrazine, which were 0.22 nm and 116.76 µA µM−1 cm−2. Modified electrode offers enhanced properties for example strong anti-interference capability, good reproducibility, long-term stability, sensitivity, and so on. The designed sensor successfully detects hydrazine in water samples with high recovery rates (R.S.D. < 5 %).

Relevance of the Iron Distribution in Natural Smectite Clays for the Thermal Stability of PMMA-Clay Nanocomposites.

Polymer-clay nanocomposites have greater thermal stability compared to the pristine polymer matrix. This can be attributed to the physical barrier provided by the inclusion of 2D clay nanoparticles (especially of the smectite group), together with radical trapping related to the distribution of specific 3d atoms in the inorganic phase. To elucidate the relevance of the Fe3+ distribution in this synergic effect, the iron atoms present in octahedral sheets of natural nontronite clay (Non, 5.6 wt % Fe) or in maghemite (M) nanoparticles (γ-Fe2O3) were incorporated in a poly(methyl methacrylate) (PMMA) matrix. Na-laponite (Lap) clay was used to evaluate the contribution of the diffusion barrier effect to the increased thermal stability of a PMMA-Lap nanocomposite, as evidenced by the upshift of the thermogravimetric (TGA) curve compared to that for PMMA. The contribution of radical trapping to the thermal stability of the PMMA-Non nanocomposite was evidenced by a significant shift of the Fe K-edge rising edge position by -4.5 eV after iron reduction by heating in N2, while similar treatment of pristine nontronite did not lead to a significant rising edge shift in the X-ray absorption spectra (XAS). This downshift demonstrated the reduction of Fe3+ to Fe0, induced by the sequestration of radicals formed by PMMA depolymerization. Raman spectroscopy analysis evidenced the formation of graphitic char deposits above 400 °C, further improving the thermal stability of PMMA-Non by providing an additional physical barrier to mass transport. A fourth contribution of well-dispersed iron was the abstraction of carbon from the char by the iron carburization reaction, which hindered CO2 formation by oxidative coking. In contrast, no relevant contribution of graphitic layer deposition was observed for the PMMA-M-Lap nanocomposite, where its improved thermal stability was only due to the combined contributions of the gas diffusion barrier effect and radical trapping by iron atoms. The maghemite effectively captured the radicals confined by the clay sheets, resulting in significant stabilization of the nanocomposite, with a shift of the mass loss of the PMMA-M-Lap nanocomposite compared to PMMA-Lap.

Mechanical and thermal properties of glass fiber reinforced polymer-clay nanocomposites

Abstract The effect of Montmorillonite (MMT) nanoclay on static mechanical and thermal characteristcs of glass fiber-reinforced polymer (GFRP) composites is studied. The static tensile properties of epoxy/MMT nanoclay, which are important properties of GFRP composites, are investigated. The predicted stress-strain curves of epoxy with 0 and 1 wt.% of nanoclay follow experiments. The predicted elastic modulus and tensile strength of epoxy with 3 wt.% of nanoclay are 74 and 230% higher than neat epoxy. For GFRP composites with 0, 1, 3, and 5 wt.% of MMT nanoclays, the measured tensile strengths are 587, 600, 628, and 724 MPa, and flexural strengths are 626, 726, 906, and 542 MPa. For composites with former nanoclays, interlaminar shear strengths are 23, 25, 31, and 28 MPa, and Izod impact strengths are 83, 94, 207, and 145 kJ/m2. Thus, mechanical strengths of composites with 0–5 wt.% of nanoclays improve considerably than pristine sample. The predicted static tensile stress-strain curves of GFRP composites with above nanoclays follow experimental behavior. For GFRP composites with 0 and 1 wt.% of MMT nanoclays, glass transition temperatures are 91 and 101°C, and storage moduli at ambient temperature are 35 and 41 GPa. The thermal conductivities of GFRP composites with 0, 1, and 3 wt.% of MMT nanoclays at ambient temperature are 0.32, 0.36, and 0.42 W/(m·K). Thus, thermal properties of composites are affected significantly on addition of nanoclays.

Clay-polymer nanocomposites for effective water treatment: opportunities, challenges, and future prospects.

The metal intoxication and its associated adverse effects to humans have led to the research for development of water treatment technologies from pollution hazards. Therefore, development of cheaper water remediation technologies is more urgent than ever. Clays and clay minerals are naturally occurring, inexpensive, non-toxic materials possessing interesting chemical and physical properties. As a result of interesting surface properties, these have been developed as efficient absorbent in water remediation. Recently, clay-polymer nanocomposites have provided a cost-effective technological platform for removing contaminants from water. Covering research advancements from past 25years, this review highlights the developments in clay-polymer nanocomposites and their advanced technical applications are evaluated with respect to the background and issues in remediation of toxic metals and organic compounds from water. The extensive analysis of literature survey of more than two decades suggests that future work need to highlight on advancement of green and cost-effective technologies. The development of understanding of the interaction and exchange between toxin and clay-polymer composites would provide new assembly methods of nanocomposites with functional molecules or nanomaterials need to be extended to increase the detection and extraction limit to parts per trillion.

Synthesis and Characterization of Nanocomposite Hydrogels Based on Poly(Sodium 4-Styrene Sulfonate) under Very-High Concentration Regimen of Clays (Bentonite and Kaolinite).

The aim of this work was to synthesize and study the functional properties of polymer-clay nanocomposite (PCNCs) based on poly(sodium 4-styrene sulfonate) (NaPSS) and two types of clay in the dispersed phase: bentonite and kaolinite, in order to advance in the development of new geomimetic materials for agricultural and environmental applications. In this study, the effect of adding high concentrations of clay (10-20 wt. %) on the structural and functional properties of a polymer-clay nanocomposite was evaluated. The characterization by infrared spectroscopy made it possible to show that the PCNCs had a hybrid nature structure through the identification of typical vibration bands of the clay matrix and NaPSS. In addition, scanning electron microscopy allowed us to verify its hybrid composition and an amorphous particle-like morphology. The thermal characterization showed degradation temperatures higher than ~300 °C with Tg values higher than 100 °C and variables depending on the clay contents. In addition, the PCNCs showed a high water-retention capacity (>2900%) and cation exchange capacity (>112 meq/100 g). Finally, the results demonstrated the ability of geomimetic conditioners to mimic the structure and functional properties of soils, suggesting their potential application in improving soil quality for plant growth.

Polymer-Clay Nanocomposites for the Uptake of Hazardous Anions.

Polymer intercalated clay nanocomposites were prepared from various montmorillonites (Mt) and a polymer, polydiallyldimethylammonim (PDDA) chloride. X-ray diffraction (XRD) analysis of the above polymer intercalated nanocomposites showed either no crystalline peaks or very broad peaks with the intercalation of PDDA polymer in the interlayers, probably as a result of exfoliation of the clay layers. Infrared spectroscopy revealed the presence of PDDA in all the clay nanocomposite materials. The maximum adsorption capacities of nitrate, perchlorate, and chromate by one of the polymer intercalated nanocomposite materials prepared from montmorillonite, Kunipea were 0.40 mmol·g-1, 0.44 mmol·g-1 and 0.299 mmol·g-1, respectively. The other two polymer intercalated nanocomposites prepared with montmorillonites from Wyoming and China showed very good adsorption capacities for perchlorate but somewhat lower uptake capacities for chromate and nitrate compared to the nanocomposite prepared from montmorillonite from Kunipea. The uptake of nitrate, perchlorate and chromate by the polymer intercalated nanocomposites could be well described using the Freundlich isotherm while their uptake kinetics fitted well to the pseudo-second-order model. The uptake kinetics of nitrate, perchlorate, and chromate were found to be fast as equilibrium was reached within 4 h. Moreover, the uptakes of chromate by polymer intercalated nanocomposites were found to be highly selective in the presence of Cl-, SO42- and CO32-, the most abundant naturally occurring anions.

Biomechanically tunable scaffolds for bone tissue regeneration and testbeds of cancer bone metastasis

Current challenges in bone regeneration and design of humanoid 3D bone metastases cancer testbeds can be overcome by designing bone-mimetic tissue engineering scaffolds with tunable mechanical and biological properties. This study employs three unnatural amino acids to modify montmorillonite clay (MMT), producing polymer clay nanocomposites (PCNs) to construct 3D bone-mimetic scaffolds. The modification of MMT clay with 5-aminovaleric acid, (±)-2-aminopimelic acid, and 4-(4-Aminophenyl) butyric acid is analyzed through x-ray diffraction (XRD) and fourier-transform infrared spectroscopy (FTIR), revealing changes in the interlayer spacing and functional groups. Molecular modeling elucidates the interaction energies in the amino acid intercalated nanoclays that influence the mechanical properties of the scaffolds. 4-(4-Aminophenyl) butyric acid-modified scaffolds exhibited the highest compressive strength, highlighting the critical influence of molecular interactions on the mechanical properties of the PCN. Despite being a small fraction of the scaffold, the presence and type of amino acids significantly affect the scaffold mechanical properties. Cell viability assays affirm biocompatibility of scaffolds. The amino acids within the nanoclays also impact mineralization on scaffolds seeded with human mesenchymal stem cells (hMSCs). Amino acid type also influences the amount of mineralization in the scaffolds. A sequential culture involving hMSCs and breast cancer cells (MCF-7) on the scaffold mimics breast cancer metastasis to bone. Enhanced mineralization by bone cells in the presence of MCF-7 cells is observed, emphasizing their osteoblastic characteristics. Hence, 3D scaffolds for bone regeneration and bone metastasis cancer testbeds can exhibit tunable mechanical properties and biological responses though a simulation guided choice of unnatural amino acids.

Preparation of Polyethylene Clay Composites via Melt Intercalation Using Hydrophobic and Superhydrophobic Organoclays and Comparison of Their Textural, Mechanical and Thermal Properties.

Polymer clay nanocomposites, which can exhibit many superior properties compared to virgin polymers, have gained increasing interest and importance in recent years. This study aimed to prepare composites of two organoclays with unusual ratios and different degrees of lyophilicity with low-density polyethylene and compare their textural structures and thermal and mechanical properties with those of virgin polymer. For this purpose, firstly, organoclays, hydrophobic and superhydrophobic organoclays (OC and SOC), were prepared by solution intercalation method using cetyltrimethylammonium bromide with and without addition of a hydrocarbon substance. Then, using both organoclays, polyethylene organoclay composites were prepared and characterized using X-ray powder diffraction (XRD), high-resolution transmission electron microscopy (HRTEM) and Fourier transform infrared spectroscopy (FTIR) techniques. Additionally, tensile and hardness tests were performed to determine the mechanical properties of the composites, and differential scanning calorimetry (DSC) thermograms were taken to examine their thermal behavior. XRD patterns and HRTEM images of hydrophobic and superhydrophobic organoclays and the composites show that the characteristic smectite peak of the clay shifts to the left and expands, that is, the interlayer space widens and, in the composites, it deforms immediately at low clay ratios. HRTEM images of the composites prepared especially with low clay ratios indicate that a heterogeneous dispersion of clay platelets occurs, indicating that nanocomposite formation has been achieved. On the contrary, in the composites prepared with high clay ratios, this dispersion behavior partially turns into aggregation. In the composites prepared using up to 20% by weight of superhydrophobic organoclay, extremely stable and continuous improvements in all mechanical properties were observed compared to those of the composites prepared using hydrophobic organoclay. This indicates that by using superhydrophobic organoclay, a ductile nanocomposite of polyethylene containing inorganic components in much higher than usual proportions can be prepared.

PREPARATION AND FLAME RETARDANT APPLICATION OF CLAY POLYURETHANE NANOCOMPOSITES

In recent years, clay-based organic thermosetting polyurethane polymer nanocomposites have more attracted attention in academia and industries because they exhibit different properties from conventional materials. In this study, we investigated novel thermoplastic Polyurethane (TPU) by adding nanoparticles of clay as a fire-retardant property. By employing an in-situ polymerization technique with a 2:1 ratio of tolylene 2,4-diisocyanate (TPI) and polyethylene glycol (PEG2000), the NCO terminated TPU prepolymer was created. Cloisite 25A (C25A), an organo-modified montmorillonite clay, was utilized to provide sufficient compatibility with the PEG/TPI matrix. The synthesized nanocomposite was examined using thermogravimetric analysis (TGA), SEM analysis, and X-ray diffraction (XRD). FTIR analysis provides information on functional groups. Compared to pure polyurethane, the nanocomposites showed superior thermal stabilities, as determined by thermogravimetric analysis (TGA). The results from X-ray diffraction and Scanning Electron Microscopy confirm the successful formation of an exfoliated polymer clay nanocomposite under all conditions, evidenced by the absence of the distinct peak (2θ = 4.79º) corresponding to the d-spacing of the organoclay. The relationship between clay loading and TPU matrix type and the mechanical characteristics of nanocomposites was examined. As the amount of clay in the Young's TPU/Cl25A nanocomposites grew, so did their tensile strength and modulus. The fire-retardant experiment was studied by a cone colorimeter. There have been notable advancements in the fire-retardant qualities, including smoke, CO output, and heat release rate. Comparing polyurethane integrated with 5-weight percent organoclay to ordinary polyurethane polymer, a noteworthy 53% reduction was observed.

Exfoliated clay-polymer nanocomposite as a promising delivery system for bovine serum albumin

ABSTRACT The pH-sensitive exfoliated clay-alginate composite was investigated for the controlled oral delivery of bovine serum albumin (BSA). The X-ray diffraction analysis and transmission electron microscopy analysis revealed the exfoliated structure of clay in the composite. The degree of exfoliation was increased with sonication and it was optimised that the maximum exfoliation of clay in the aqueous medium occurred for 150 min of sonication. The maximum adsorption of BSA in the clay-alginate was detected at a pH of 4.5. The in-vitro release study of BSA from the exfoliated clay and the clay-alginate composite was analysed at simulated gastric and simulated intestinal pH conditions which suggested that the adsorption and release of BSA could be controlled simply by adjusting the solution pH condition. In the in-vitro release study, it was noted that there was no release of BSA from the clay-alginate composite up to 30 min in gastric pH conditions. But, there was a slow release rate of BSA within 10 h from the clay-alginate composite in the intestinal pH condition. The release profile from the clay–alginate composite was more fitted to the Peppas kinetic model.

Clay-Polymer Nanocomposites Mediated Inhibition of Protein Aggregation: Possible Role in the Prevention of Proteinopathies.

The transformation of proteins from their native conformation into highly ordered fibrillar structures due to their misfolding and aggregation under particular conditions are described as beta-sheet enriched amyloid fibrils. The accumulation of these fibrils in different body parts is the major cause of several neurological and non-neurological conditions (proteinopathies). To prevent these proteinopathies, inhibition of protein aggregation is considered a promising strategy. Therefore, in this study, we synthesized montmorillonite (MMT) based poly- orthophenylenediamine (PoPD) nanocomposites (NCs) and characterized their size and morphology due to their remarkable biological properties. Further, the effect of these nanocomposites on inhibition of fibril formation was assessed. These nanocomposites were evaluated for their anti-amyloidogenic potential on two model proteins of amyloidopathies, i.e., human lysozyme and human serum albumin (HL & HSA), by using several biophysical methods, such as Thioflavin T (ThT) and 1-anilino-8-naphthalene sulfonate (ANS) fluorescence, congo red dye binding assay (CR). Secondary structural content was evaluated by Circular dichroism (CD) spectroscopy. Results demonstrated that synthesized nanocomposites significantly inhibited fibril formation in dose-dependent manner that corresponds to their ability to arrest fibrillation. It is suggested that they may adsorb proteins to protect them against aggregation when they are subjected to aggregating conditions. This study offers an opportunity to understand the mechanism of inhibition of fibril formation by nanocomposites, showing that they inhibit amyloid formation and amyloid diseases. Thus, the study concludes that these nanocomposites are promising candidates as therapeutic molecules for proteinopathies and are envisaged to enrich the area of personalized medicine, augmenting the human healthcare system.

Synthesizing Conducting Poly(Aniline-co-Aminoacetophenone) Nanocomposites based on Polyhydroxy Iron Cation–modified Clay

Abstract: Conductive clay–polymer nanocomposites were prepared via the in situ polymerization of aminoacetophenone and/or aniline monomers (at initial “aminoacetophenone:aniline”) in the presence of polyhydroxy iron cation–modified montmorillonite (MMT-PIC). Fourier transform infrared spectroscopy analysis demonstrated the characteristic bands of the MMT-PIC polymers/copolymers. The morphological properties analyzed and imaged through X-ray diffraction and scanning electron microscopy, respectively, displayed an increasing interlayer distance with the mass loading of PIC and poly(aminoacetophenone-co-aniline) (poly(AAP-co-ANI)), affording intercalated nanocomposites. Energy-dispersive X-ray spectroscopy measurements revealed that the clay experienced a cation exchange of sodium by the PIC, and poly(AAP-co-ANI) was present in large amounts on the nanocomposite surface. The electrical conductivity of the obtained nanocomposites was 5.760 × 10−5 S⋅cm−1. Moreover, the electrochemical behavior of the polymers extracted from the nanocomposites was studied via cyclic voltammetry; the redox processes indicated that the polymerization into activated carbon produced electroactive polymers.

Thermal, Morphological and Mechanical Properties of Multifunctional Composites Based on Biodegradable Polymers/Bentonite Clay: A Review.

The extensive use of non-biodegradable plastic products has resulted in significant environmental problems caused by their accumulation in landfills and their proliferation into water bodies. Biodegradable polymers offer a potential solution to mitigate these issues through the utilization of renewable resources which are abundantly available and biodegradable, making them environmentally friendly. However, biodegradable polymers face challenges such as relatively low mechanical strength and thermal resistance, relatively inferior gas barrier properties, low processability, and economic viability. To overcome these limitations, researchers are investigating the incorporation of nanofillers, specifically bentonite clay, into biodegradable polymeric matrices. Bentonite clay is an aluminum phyllosilicate with interesting properties such as a high cation exchange capacity, a large surface area, and environmental compatibility. However, achieving complete dispersion of nanoclays in polymeric matrices remains a challenge due to these materials' hydrophilic and hydrophobic nature. Several methods are employed to prepare polymer-clay nanocomposites, including solution casting, melt extrusion, spraying, inkjet printing, and electrospinning. Biodegradable polymeric nanocomposites are versatile and promising in various industrial applications such as electromagnetic shielding, energy storage, electronics, and flexible electronics. Additionally, combining bentonite clay with other fillers such as graphene can significantly reduce production costs compared to the exclusive use of carbon nanotubes or metallic fillers in the matrix. This work reviews the development of bentonite clay-based composites with biodegradable polymers for multifunctional applications. The composition, structure, preparation methods, and characterization techniques of these nanocomposites are discussed, along with the challenges and future directions in this field.

Bifunctional clay based sorbent for 'Ochratoxin A' removal and wine fining.

The treatment of Ochratoxin A (OTA), present in many agricultural commodities including wine, is unsatisfying even by adsorption to fining agents, such as the commercial clay montmorillonite (MMT), bentonite. We developed, characterized and tested new clay-polymer nanocomposites (CPNs) to optimize OTA treatment, adsorption and OTA-CPN removal by sedimentation, while maintaining product quality. OTA adsorption to the CPNs was optimized, fast and high, by varying polymer chemistry and configuration. OTA adsorption from grape juice was nearly 3 times higher by the CPN than by the MMT despite the larger particle size of the CPN, 125 vs. 3µm, explained by diverse OTA-CPN interactions. The CPN outperformed MMT in terms of sedimentation rate (2-4 orders of magnitude faster), grape juice quality and volume loss (an order of magnitude less), highlighting the potential of applying composites for the removal of target molecules form beverages.

Halloysite for clay–polymer nanocomposites: effects of nanofillers on the anti-corrosion, mechanical, microstructure, and flame-retardant properties—a review

Halloysite for clay–polymer nanocomposites: effects of nanofillers on the anti-corrosion, mechanical, microstructure, and flame-retardant properties—a review

Clay/nanocomposite hydrogels: In review

The development of advanced materials those are stronger, more rigid, lighter, hotter and self-renewable than existing materials has been the rising point of many research studies conducted in recent years. Within this scope, the interest to production of nanostructured materials is received considerable attention worldwide due to their potential positive contribution to wide variety of technological areas such as electronics, catalysis, adsorbents, ceramics, magnetic data storage, structural components etc. In these efforts polymer nanocomposites as the form of hydrogels, reinforced with well-dispersed layered silicate, typically montmorillonite can be given as a one of the promising composite material. However, long-standing problems for polymer-clay nanocomposites include actual exfoliation of clay particles in discrete layers, uniform distribution of clay layers throughout the polymer, and randomness of clay sequences. For the exfoliation of clay particles, although the chemical modification of clay minerals in aqueous media is the well-known and more general way applied by researchers, the physical pathway method performed by high-energy ball mills is also gaining increasing attention as an alternative pretreatment way. Grinding of crushed materials is one of the key processes in the mineral and cement industry, but the increased concern on the preparation of fine-grained powders (nano powders) or the manufacture of composites with desirable properties, especially performed with use of high-energy ball mills, has led to significantly widen the usage field of grinding. Undoubtedly, the main reason for these efforts is to improve the performance of existing materials. In this paper the fundamental concepts, classification, physical and chemical characteristics and the production methods of clay/polymer nanocomposites was briefly reviewed base on the composite hydrogel. Particular attention was paid to the pre-treatment (exfoliation) of clays with high-energy ball mills, which is increasingly being accepted as an alternative method to eliminate the negative effects of chemical treatment in some composite forms.

An Improved Model for Estimation of Mechanical Properties of Polymer-Clay Nano-Composites

Polymer-clay nanocomposites are more popular in many industries and applications due to improved mechanical and gas barrier properties over pure polymers and classical polymer-based composites. The mechanism by which clay platelets, with thicknesses in the nanometer range, as opposed to the hundred-nanometer range in the other two dimensions, introduce the mechanical and other properties improvement can be attributed to their high efficiency in creating discontinuities to flows through the bulk matrix polymer material. However, the extent of this improvement depends on the success of separation or achieving full exfoliation of the clay platelets through the bulk matrix. Since such full exfoliation is not achievable experimentally, the aspect ratio of the filler particles is not a simple value that mathematical models employ to describe mechanical properties. In this work, a modification is proposed to improve such models by using relationships utilizing different concentrations of varying filler platelets thicknesses. The improvements in elastic tensile modulus are discussed with consideration of the effect of clay platelet inclusions geometry as depicted through the proposed modification to considered models to capture the effect of nano-platelets on the properties of the composite.

Dynamic Fracture Resistance under Plane Strain Conditions of High-Density Polyethylene Nanoclay Composites.

Polymer nanoclay composites have received significant attention due to their substantially enhanced mechanical, thermal and barrier properties. However, the effect of these nanoclays on the dynamic fracture resistance of a polymer matrix during fast fracture events has not been documented. In this study, the effect of nanoclay addition on the rapid crack propagation (RCP) resistance of high-density polyethylene (HDPE) was investigated through the high-speed double torsion test. Results showed that the addition of 1, 3, and 5% of nanoclays improved the dynamic fracture resistance under the plane strain conditions (Gd1) of HDPE up to 65%. An increase in the storage and loss modulus, and a decrease in crystallinity and melt flow index with nanoclay content was also found. Although the presence of agglomerates can hinder the enhancement of Gd1 as it promotes agglomerate fracture and debonding, the increase in energy consumption through fibrillation and crazing promoted by the nanoclay prevails, suggesting that the nanoclay's toughening effect that has been extensively reported under quasi-static and impact tests, is also present under RCP conditions, and that the HDPE nanocomposites could be used in applications in which RCP must be prevented.

Enhanced Coating Protection of C-Steel Using Polystyrene Clay Nanocomposite Impregnated with Inhibitors.

Polymer-Clay Nanocomposite (PCN) coatings were prepared using the solution intercalation method. The raw Khulays clay was treated with NaCl to produce sodium clay (NaC). Thereafter, Cetyl Pyridinium Chloride (CPC) was used to convert NaC into the organic clay form (OC). PCN was prepared by adding polystyrene as the matrix to different weights of OC to prepare 1 wt.% and 3 wt.% PCN. To enhance the coating protection of C-steel in NaCl solution, PCN coatings were added to microcapsules loaded with some corrosion inhibitors PCN (MC). The microcapsules are prepared by the encapsulation of rare-earth metal Ce+3 ions and Isobutyl silanol into polystyrene via the Double Emulsion Solvent Evaporation (DESE) technique. Characterization techniques such as FTIR, X-Ray Diffraction (XRD), and Transmission Electron Microscopy (TEM) were employed. FTIR confirmed the success of the preparation, while XRD and TEM revealed an intercalated structure of 1 wt.% PCN while 3 wt.% PCN has a fully exfoliated structure. Electrochemical Impedance Spectroscopy (EIS), Electrochemical Frequency Modulation (EFM), and Potentiodynamic Polarization showed an enhanced protection efficiency of PCN (MC) coatings. The results demonstrated that the corrosion resistance (RCorr) of 3% PCN (MC) coating was higher than all the formulations. These PCN (MC) coatings may provide corrosion protection for C-steel pipes in many industrial applications.