PREPARATION AND FLAME RETARDANT APPLICATION OF CLAY POLYURETHANE NANOCOMPOSITES

Abstract

In recent years, clay-based organic thermosetting polyurethane polymer nanocomposites have more attracted attention in academia and industries because they exhibit different properties from conventional materials. In this study, we investigated novel thermoplastic Polyurethane (TPU) by adding nanoparticles of clay as a fire-retardant property. By employing an in-situ polymerization technique with a 2:1 ratio of tolylene 2,4-diisocyanate (TPI) and polyethylene glycol (PEG2000), the NCO terminated TPU prepolymer was created. Cloisite 25A (C25A), an organo-modified montmorillonite clay, was utilized to provide sufficient compatibility with the PEG/TPI matrix. The synthesized nanocomposite was examined using thermogravimetric analysis (TGA), SEM analysis, and X-ray diffraction (XRD). FTIR analysis provides information on functional groups. Compared to pure polyurethane, the nanocomposites showed superior thermal stabilities, as determined by thermogravimetric analysis (TGA). The results from X-ray diffraction and Scanning Electron Microscopy confirm the successful formation of an exfoliated polymer clay nanocomposite under all conditions, evidenced by the absence of the distinct peak (2θ = 4.79º) corresponding to the d-spacing of the organoclay. The relationship between clay loading and TPU matrix type and the mechanical characteristics of nanocomposites was examined. As the amount of clay in the Young's TPU/Cl25A nanocomposites grew, so did their tensile strength and modulus. The fire-retardant experiment was studied by a cone colorimeter. There have been notable advancements in the fire-retardant qualities, including smoke, CO output, and heat release rate. Comparing polyurethane integrated with 5-weight percent organoclay to ordinary polyurethane polymer, a noteworthy 53% reduction was observed.