Poly Lactic Acid Research Articles

Dipodal silane‐treated ramie woven matt reinforced polylactic acid biocomposites for improved mechanical and thermal properties

AbstractHot compression molding was used to produce biocomposites from ramie plain‐woven fabric‐reinforced polylactic acid (PLA). Prior to composite fabrication, alkali and dipodal silane (bis(3‐trimethoxysilylpropyl) amine) (BAS) were applied to improve fiber‐matrix adhesion. Mechanical tests revealed improvements in tensile and flexural strength due to interfacial adhesion. The flexural strength of ramie PLA composite samples treated only with silane (SR‐PLA) was the highest, at 136.35 MPa. Young's modulus was 7.51 GPa. BAS treatment was crucial for ensuring strong adhesion between the fabric and the PLA matrix. In combined alkali‐BAS‐treated composites (ASR‐PLA), the glass transition and crystallization temperatures disappeared completely, affecting PLA morphology. The maximum heat of absorption (373°C) was found in SR‐PLA composites, suggesting electrostatic interactions created a three‐dimensional network. In conclusion, the initial incorporation of dipodal silane resulted in the formation of six silanol linkages with ramie fabric, leading to enhancements in the mechanical and thermal characteristics of ramie–PLA composites.Highlights Alkali and BAS treated Fabrics ironed to remove treatment‐induced wrinkles. Carded PLA fiber with consistent density and weighted in four equal portions. Fabric and PLA lay alternatively in warp direction before compression molding. SR‐PLA composites exhibited improved thermal and mechanical properties.

Biobased ternary composites for food packaging: influence of natural plasticizers and starch on polylactic acid performance

Biobased ternary composites for food packaging: influence of natural plasticizers and starch on polylactic acid performance

Advancing optical transparency in 3D‐printed PLA parts using chemical post‐processing

AbstractFused filament fabrication (FFF) is an increasingly popular three‐dimensional (3D) printing technology known for its ability to produce complex 3D models at a low‐cost using polymer materials. Despite its advantages, the poor surface finish and high layer resolution in FFF‐printed parts have hindered its wider adoption, particularly for applications requiring high transparency. Thus, the current study investigates the transparency evaluation of chemically post‐processed 3D‐printed transparent polylactic acid (PLA) parts, focusing on enhancing optical transparency. Fused Filament Fabrication was employed to produce transparent parts made from PLA filament, which were subsequently treated at various time settings using various solvents, including tetrahydrofuran (THF), chloroform or trichloromethane (TCM), and ethyl acetate (EA). This study examines the impact of chemical post‐processing on the surface roughness, transparency, mechanical properties, and dimensional accuracy of solvent treated parts. It has been found that the THF solvent with 40 s of immersion time resulted in a maximum transmittance of 74.66% and minimum surface roughness of 1.777 μm. Based on this finding a case study was also conducted to apply the findings of the current investigation to a practical application. The findings highlight the potential of chemical‐based post‐processing techniques to improve the optical properties of 3D printed PLA, offering a promising approach for applications in optics, medical devices, and consumer goods requiring transparent components.Highlights Effect of chemical post‐processing on 3D‐printed PLA parts was investigated. Tetrahydrofuran, chloroform, and ethyl acetate were used as solvents. Surface roughness, transparency, hardness, and dimensional accuracy were analyzed. Reported a maximum transmittance of 74.66% and minimum surface roughness of 1.777 μm.

Experimental investigation and optimization of process parameters on tensile strength of carbon coated PLA material

Abstract This study explores the effect of key process parameters on the tensile strength of carbon-coated PLA (Polylactic Acid) material using additive manufacturing. The problem addressed is the need to enhance the mechanical properties of PLA, a widely used biodegradable polymer, by optimizing process parameters to improve its tensile strength when coated with carbon. The parameters investigated include infill pattern, printing speed, layer thickness, and orientation. A response surface methodology (RSM) was employed to design the experiments, while Minitab 15 software was used to analyze the data through analysis of variance (ANOVA). The results indicate that the optimal process parameters, linear infill pattern, printing speed of 20 mm/s, layer thickness of 150 µm, and Y-90 orientation, yield an average tensile strength of 56.4 MPa. A regression model was developed to predict tensile strength, with a high degree of accuracy (R² = 0.97). Confirmation tests verified the model’s predictions, contributing to the development of high-performance PLA-based materials for demanding applications.

Alanine Production by Chemical Upcycling of Polylactic Acid Waste Over Fe-Doped Ru/CeO2.

Biodegradable polyesters, such as polylactic acid (PLA), is one of the most promising plastics with great potential to contribute to enabling a sustainable global circular economy. However, the efficient chemical upcycling of PLA plastic waste into high-value chemicals remains a grand challenge. Herein, a series of Ru/CeFeOx catalysts with varying Ru loadings were developed for the catalytic amination of PLA plastic waste to alanine in the presence of ammonia. The as-prepared catalysts exhibited exceptional catalytic activity, high selectivity, and excellent recyclability, achieving an alanine yield of 70.5 % at 180 °C for 18 h, significantly surpassing previous reports. The outstanding catalytic performance can be primarily attributed to the presence of Fe species in Ru/CeFeOx, which generated more oxygen vacancies, provided abundant base sites, and enhanced reducibility, therefore accelerating the reaction rate and enhancing catalytic efficiency. This study presents an alternative strategy for the sustainable chemical upcycling of PLA plastic waste into alanine and the realization of a circular economy.

4D printing of smart scaffolds for bone regeneration: a systematic review.


As a novel emerging technology, four-dimensional (4D) printing allows 3D-printed materials to change over time. This systematic review is conducted to evaluate the purpose, materials, physiomechanical, and biological properties of 4D-printed scaffolds used for bone tissue engineering.
Method and materials:
An electronic search was conducted following the PRISMA 2020 guidelines in PubMed, Scopus, Web of Science, and Google Scholar online databases limited to English articles until April 2024. Studies in which scaffolds were fabricated through 3D printing methods responding to external stimulation were included. The quality of in vitro and in vivo studies was evaluated through the modified CONSORT checklist and SYRCLE's risk of bias tool.
Results:
The full text of 57 studies were reviewed, and 15 studies met the inclusion criteria. According to the analyzed studies, most scaffolds responded to temperature changes showing shape memory effect. Polyurethane (PU) and poly(lactic acid) (PLA) were the most common shape memory polymers, and the most common fabrication method used was Fused Deposition Modeling (FDM).
Conclusion:
A comprehensive systematic review of the studies from the past 10 years demonstrated several findings: 1) Shape memory, drug delivery, and shape morphing are three general purposes of 4D printing for bone regeneration. 2) Smart materials used for 4D printing mostly consist of shape memory polymers. 3) Temperature changes account for the majority of stimulation used for 4D printing. 4) incorporating 4D printing principles does not have a negative impact on the physiomechanical properties of the designed scaffold. 5) The 4D-printed scaffolds show a higher osteogenic differentiation capacity than their identical 3D-printed structures in terms of bone regeneration.&#xD.

HIV facial lipodystrophy treatment by polylactic acid – a literature review

Human immunodeficiency virus (HIV) is a disease that negatively affects the immune system, requiring chronic, regular antiretroviral therapy, associated with numerous side effects. Lipodystrophy is one of them and is a serious clinical, psychological and social problem for patients affected by the problem. Volume loss and the formation of deep tissue defects in the facial area are caused by skeletal resorption and the redistribution of fat compartments, which progress with age but are also significantly exacerbated prematurely in the course of HIV and applied antiretroviral therapy. For a large group of patients, this constitutes a significant cosmetic defect, often leading to discontinuation of necessary, antiretroviral treatment. Various forms of treatment for this condition are currently available worldwide, including the implantation of non-permanent tissue fillers, such as hyaluronic acid-based fillers, or autologous fat cell transplants. The use of polylactic acid in the treatment of lipodystrophy is a therapeutic method with proven efficacy, effectiveness and a high safety profile, which will be discussed in this article.

Near-Surface Reconfiguration of Biopolymer Blends by Mechanical Embossment: Creation of Friction-Reduced Foils

Biopolymer blends of polylactic acid (PLA) and polybutylene adipate-co-terephthalate (PBAT) are extruded into flexible monolayer films. These blends are excellent candidates for the realization of environmentally friendly packaging applications. A necessary pre-requisite for that are appropriate tribological properties under mechanical contact. Reasonable wear resistance allows good protection of packed goods, and low friction forces reduce difficulties in stacking. In this research, mechanical embossment under high loads at room temperature was used for the modification of polymer surfaces to exhibit a significant friction reduction under dry conditions. The results particularly show a systematic decrease in the coefficient of friction for biopolymer blends containing 30 wt% and 40 wt% PBAT. FTIR was used to analyze the change in surface composition after mechanical embossing. A sophisticated FTIR calibration method revealed that the blend with 30 wt% PBAT shows a modified distribution of PBAT and PLA at the surface due to mechanical embossment. This leads to a controlled and long-lasting modification of the surface properties without a substantial change in the chemical composition of the polymer in bulk. Without the use of additional coatings, biodegradable packaging foils with improved characteristics are accessible.

The Influence of In-Mould Annealing and Accelerated Ageing on the Properties of Impact-Modified Poly(Lactic Acid)/Biochar Composites

In the last few decades, a large number of natural additives have been analysed in connection with the improvement of the properties of poly(lactic acid) (PLA) bioplastic materials. This article comprehensively analyses the applicability of a highly stable and progressive multifunctional additive produced from renewable resources—biochar. The effect of biochar on the structural development and various thermo-mechanical properties was evaluated as a function of the biochar size and volume, addition of an impact modifier and in-mould annealing during injection moulding. In addition, the effect of accelerated ageing on the change in properties was also analysed. The evaluated results showed a significant influence of the particle size and biochar content on the properties of PLA biocomposites. However, the crucial aspect was the production process with a higher mould temperature and longer production time. Consequently, the effect of additives with adjusted processing worked synergistically on the performance of the resulting biocomposites. The accelerated ageing process did not induce any significant changes in the mechanical, impact and heat resistance behaviour of neat PLA. On the other hand, significant effects on the behaviour of the modified PLA biocomposites were observed. Impact-modified PLA achieved a toughness of 28 kJ/m2, an increase of 61% compared to neat PLA. Similar observations were made when submicron biochar was incorporated into the PLA matrix (a 22% increase with PLA/5B1). These increases were even more pronounced when injected into a 100 °C mould. Due to the synergistic effect, excellent impact toughness results of 95 kJ/m2 (a 428% increase) were achieved with PLA/IM/5B1. Moreover, these results persisted even after accelerated ageing.

Cyclic Fatigue Failure of Perforated 3D-Printed Polylactide (PLA) Specimens by Inserted Pin Loading

The failure of 3D-printed Polylactide (PLA) specimens with circular holes was studied under tensile and cyclic loading, respectively, by an inserted pin. Experiments were conducted for the perforated PLA specimens with various print angles from 0° to 90°, as well as [0°/90°]s and [0°/±45°/90°]s. The hole locations varied along the specimens. The PLA specimens showed two different failure modes: one through the print lines and the other between the print lines. Different print angles resulted in different tensile failure stresses under pin loading. The cyclic tests of different print angles showed very similar S-N data as the applied stresses were normalized to their tensile failure stresses if the failure mode was through the print lines. On the other hand, cyclic failure between print lines showed distinctly separated S-N data, even with the normalized applied stresses. The tensile failure stresses, failure locations, and orientations were successfully predicted using the failure criterion that is based on both stress and stress gradient conditions. A proposed mathematical interpolation equation provided good estimations of the tensile failure stresses and S-N curves of specimens with different print angles once the failure stresses were known for the 0° to 90° specimens.

Optimization of FDM 3D Printer Process Parameters to Minimize Dimensional Errors with PLA Material Using Response Surface Methodology

This paper presents a response surface methodology to fit a second-order response surface model aimed to finding process parameters to minimize length error (LE) and diameter error of the cylindrical shafts (DE) in fused deposition modeling (FDM) using polylactic acid (PLA) material. The process parameters in this study included layer height (LH), which varied from 0.1 to 0.4 mm, and print speed (PS), which ranged from 20 to 60 mm/s, while other parameters were set to constant values. The results showed that optimal process parameters obtained in this study significantly lower dimensional errors than the initial parameterization recommended by UltiMaker Cura software.

A comparative analysis of PLA and PCL microparticles for hydrophilic and hydrophobic drugs.

This study aims to investigate Polylactic Acid (PLA) and Polycaprolactone (PCL) polymers for microencapsulation of hydrophilic and hydrophobic anti-glaucoma drugs using an emulsion-based solvent evaporation technique. Microparticle size was analysed using optical microscopy, while drug-polymer interactions through Dynamic-Light-Scattering (DLS) and Fourier-Transform-Infra-red/Attenuated-Total-Reflection spectroscopy (FTIR/ATR). In vitro, drug release studies were performed to investigate drug encapsulation and release profiles. Spherical microparticles, with particle size 94 ± 6.9 μm for PCL-based and 100 ± 3.74 μm for PLA-based formulation, were obtained. Drug release studies showed 100% release over about 32 days, with encapsulation efficiency (%EE) and drug loading (%w/w) reaching up to 95 and 2.84% for PLA-based and 97 and 2.91% for PCL-based microparticles, respectively. DLS studies reveal an increase in hydrodynamic radius (RH), which correlates to enhanced drug encapsulation. So, the nature of the drug and polymer significantly impacts drug encapsulation and release, with drug-polymer interactions playing a crucial role alongside experimental parameters.

Integrating machine learning for predicting biomechanical properties of layered manufactured bone implants

AbstractThe layered manufacturing (LM) based locking bone plates (LBPs) are highly favored for biomedical applications due to its implant customization flexibility, control over porosity, and functional parameters. Design of experiments mainly relies on predefined experimental run orders; however, machine learning (ML) can handle complex and nonlinear relationships for predicting output responses. This research investigates the application of various ML models for predicting the impact strength, torque values, and punch shear strength of poly lactic acid (PLA) based LBPs. A dataset of 100 data points for each response variable was developed, analyzing the influence of printing parameters, like infill density (ID), layer height (LH), wall thickness (WT), and print speed (PS). The ID, LH, WT, and PS were varied within the ranges of 20%–100%, 0.1–0.5 mm, 0.4–1.2 mm, and 20–100 mm/s, respectively. Among the ML models evaluated, XGBoost and Adaboost exhibited strong alignment of the predicted values with actual values. The decision tree regression, showed the lowest predictive accuracy due to its tendency to overfit and lack of iterative refinement. The findings suggest that ML models can effectively predict the mechanical properties of PLA‐based LBPs, offering valuable insights for optimizing printing parameters to enhance the performance of orthopedic implants. The findings can guide biomedical engineers in making data‐driven decisions to enhance the strength of LBPs, thereby improving patient outcomes in orthopedic treatments.Highlights Predicted impact strength, torque, and shear strength of biomedical specimens. Evaluated 100 data points per variable to assess printing parameters' influence. XGBoost and Adaboost showed superior accuracy, with R2 consistently above 0.9. Decision Tree regression exhibited the lowest accuracy due to overfitting issues. Aims to guide biomedical engineers in data‐driven decisions for better patient outcomes.

The impact of fire retardants on the mechanical and thermal characteristics of hemp fiber-reinforced polylactic acid composites

The impact of fire retardants on the mechanical and thermal characteristics of hemp fiber-reinforced polylactic acid composites

Flat biofilms extrusion of poly(lactic acid)/poly(butylene adipate‐co‐terephthalate) grafted with glycidyl methacrylate blends: Toward ecological packaging for sustainability

AbstractBlends of poly(lactic acid) (PLA)/poly(butylene adipate‐co‐terephthalate) grafted with glycidyl methacrylate (PBAT‐g‐GMA) were developed to produce flat and flexible biofilms through extrusion. The PLA/PBAT‐g‐GMA (90%/10%, 80%/20%, 70%/30%, and 60%/40% by mass) blends were processed in the internal mixer, injection molded, and manufactured into flat films. The optimal composition to produce flexible biofilms was PLA/PBAT‐g‐GMA (60/40%), as it demonstrated a decrease in elastic modulus of 53.2% and a significant gain in elongation at a break of 4923% about pure PLA. The incorporation of 40% PBAT‐g‐GMA in PLA increased the torque (Z) by 208%, while the melt flow index (MFI) decreased by 51.57%, compared to PLA. Additionally, the degradation rate (Rz) and molar mass loss (Rm) during processing were minimized, indicating that 40% PBAT‐g‐GMA enhanced stability of the PLA matrix. Fourier transform infrared spectroscopy indicated interactions between the GMA of PBAT‐g‐GMA and PLA, justifying the increase in viscosity and elongation at break. The PLA/PBAT‐g‐GMA (60/40%) composition showed a transmittance in the range of 20%–48% (400–800 nm) and an oxygen gas permeability of 1.56 × 10−5 cm3 STP/cm−2 h bar, indicating its potential for applications in packaging with optical barrier properties. Scanning electron microscopy (SEM) revealed ligaments in the interfacial region between PLA and PBAT‐g‐GMA, confirming the good performance in elongation at break. The results presented are essential for the plastics processing sector, aiming to develop eco‐friendly packaging.

Effect of Fiber Cross-Sectional and Surface Properties on the Degradation of Biobased Polymers

Biobased polymers such as polylactic acid (PLA) and polybutylene succinate (PBS) break down naturally under certain environmental conditions. The efficiency of degradation can be linked directly to fiber surface properties, which influence polymer accessibility. Here, the degradation of PLA and PBS fibers with six different cross-sections was investigated. The fibers were aged by hydrolysis and UV exposure in an accelerated weathering test, followed by an ISO 20200 laboratory-scale disintegration test with non-aged fibers as controls. The polymers were analyzed by differential scanning calorimetry, Fourier transform infrared spectroscopy, and gel permeation chromatography, comparing the polymer granulate, virgin fibers, and UV-exposed fibers. It was found that the molecular mass and crystallinity of PBS changed more than PLA during spinning. Several PLA samples were completely degraded, whereas all the PBS samples remained intact. Furthermore, surface openings appeared on the PLA fibers during weathering, suggesting greater sensitivity to UV exposure and hydrolysis than PBS. A clear correlation between the fiber surface area and the degradation rate was observed for all samples, but the correlation was positive for PLA and negative for PBS. The slower degradation of PBS fibers with a larger surface area may reflect the ability of PBS to preserve itself by further crystallization during degradation processes at temperatures higher than the glass transition point. The data clearly show that the analysis of single degradation mechanisms is insufficient to predict the behavior of material under real-world conditions, where different degradation mechanisms may work in parallel or consecutively, and may show interdependencies.

Fabrication of Cellulose Nanofiber-Reinforced Polylactic Acid Nanocomposite Containing Anthocyanidin-Based Red Cabbage Extract For Anti-counterfeiting Thermochromic Ink

Fabrication of Cellulose Nanofiber-Reinforced Polylactic Acid Nanocomposite Containing Anthocyanidin-Based Red Cabbage Extract For Anti-counterfeiting Thermochromic Ink

Preparation of environmentally friendly ionic liquids-toughened polylactic acid/nanofibrillated cellulose composites with high strength and precipitation resistance

Polylactic acid (PLA) is one of the most promising biodegradable materials, but poor toughness severely limits its application. Ionic liquids (ILs) have excellent plasticizing effects on PLA, but strength reduction and plasticizer precipitation remain worrisome. Herein, nanofibrillated cellulose (NFC), with excellent morphology, high modulus and strength, was prepared to reinforce PLA plasticization systems. Moreover, its numerous surface hydroxyl groups were tailored to bond with ILs, reducing plasticizer precipitation. The different sulfonation degrees of NFCs (low LSNFC, medium MSNFC, high HSNFC) and the influence of NFC amounts (0–7 wt%) on the mechanical, thermal and plasticizer precipitation properties of PLA composites were investigated. The results indicate that network-like C2/C3-sulfonated NFCs were successfully prepared through simple processing steps. Noteworthy, the tensile elongations of PLA composites increased with the addition of IL-XSNFC (all three degrees), with no significant reduction in tensile strength and modulus. The addition of 7 wt% IL-HSNFC resulted in an elongation of 25.01 % for PLA composites, which is 3.6 times that of pure PLA. Adding 3 wt% IL-MSNFC achieved ultra-high impact toughness of 3.19 kJ/m2, nearly double that of pure PLA. Interestingly, with increasing sulfonation degree, the amount of ILs precipitation in PLA composites significantly decreased. The precipitation rate of the PLA composite with IL-HSNFC is only 24 % of the counterparts with IL-NFC. This work presents an innovative method to improve interface compatibility, providing a new strategy to reduce plasticizer precipitation and broaden the application scope of PLA.

The use of chain extenders as processing aids in the valorization of single-use polylactide (PLA) products by rotomolding

Biodegradable plastics in single-use products have increased in popularity as a way to reduce the negative environmental impact of conventional plastics and meet the tightening law regulations. However, their recyclability needs to be assessed, as the environmental behavior of single-use plastics, even if compostable, is not negligible. Polylactide (PLA) is susceptible to thermal, oxidative, hydrolytic, and mechanical degradation during reprocessing, so the conditions of such cycles must be accurately controlled. The necessity of using additives to reduce such degradations during rotational molding, a process with long cycle times and oxidizing atmosphere, has been demonstrated. Chain extenders based on a carbodiimide (Bioadimide® 100 - KI), a methylene diphenyl diisocyanate (MDI), and a polystyrene-acrylic copolymer (Joncryl® ADR-4368c - J) have been added to post-consumer PLA wastes. It has been demonstrated that these three chain extenders enabled obtaining a higher molecular weight of the reprocessed polymer, compared to the ∼50% reduction for the neat PLA. The use of carbodiimide yielded the most similar performance to that of unprocessed raw material. All samples provided adequate thermal stability and processing parameters for the rotational molding. Carbodiimide is considered the most efficient additive, as it increases the molecular mass of the polymer as it remains unchanged after processing. Similarly, KI-modified PLA rheological behavior remains unchanged after processing, which means this compound can reduce thermooxidative and hydrolytic degradation reactions. Thus contributing to the achievement of improved processability and better performance; in particular, impact strength increased from 1.06 ± 0.56 for PLA to 8.12 ± 2.28 kJ/m2 for KI-modified PLA, and toughness of 5.36 ± 1.61 to 61.49 ± 8.01 J/mm3, respectively, leading to rotomolded items without structural defects. On the opposite, the use of Joncryl® and MDI led to structural defects in the rotomolded parts despite a higher molecular weight of the polymer, which resulted in poor mechanical properties, although better than PLA without any additive. All three chain extenders resulted in an amorphous PLA structure with increased glass transition temperature and improved thermal stability, which correlated with the reduced emissions of volatile compounds compared to neat recycled PLA. The presented findings significantly contribute to a better understanding of PLA and its modifications at a molecular scale required for its efficient and possibly environmentally burden-free reprocessing. Gathered knowledge will be crucial for optimizing its environmental performance and widening its applications, particularly in a process with long cycle times and oxidative character, such as rotational molding.

Innovative technology for microalgal cell preservation through immobilization in polylactic acid nanofibers

Microalgae are of great biotechnological importance. Thus, it is essential to apply maintenance methods for the utilization of microalgae at any time. Facilitating microalgae adsorption processes on nanofibers may be a promising approach for microalgae preservation. Thus, the objective of this study was to apply poly (lactic acid) nanofibers in the preservation of microalgae Chlorella fusca LEB 111 cells. The nanofibers were characterized regarding their morphology, thermal properties, structural characteristics and wettability. The microalgae cells were immobilized on the nanofibers and stored for 30 days at room temperature, refrigeration and thermostated chamber. Free microalgae cells were also maintained for the same period under the same conditions of the traditional method of microalgae preservation, continuous replication. The cell viability of the free and immobilized cells on the nanofibers was analyzed by Neutral Red (NR) and Trypan Blue (TB). At the end of the experiment, the immobilized cells showed greater viability (94 and 100 %) compared to the free cells (84 %). The cultivation of immobilized cells showed significant cell growth on the 25th day of cultivation for the evaluated storage conditions (3.6, 3.6 and 2.8 g L−1 for refrigeration, room temperature and thermostatted chamber, respectively). Therefore, poly (lactic acid) nanofibers (PLA) are characterized as an innovative technology for microalgae maintenance.