Properties Of Polylactic Acid Research Articles

Experimental investigation and optimization of process parameters on tensile strength of carbon coated PLA material

Abstract This study explores the effect of key process parameters on the tensile strength of carbon-coated PLA (Polylactic Acid) material using additive manufacturing. The problem addressed is the need to enhance the mechanical properties of PLA, a widely used biodegradable polymer, by optimizing process parameters to improve its tensile strength when coated with carbon. The parameters investigated include infill pattern, printing speed, layer thickness, and orientation. A response surface methodology (RSM) was employed to design the experiments, while Minitab 15 software was used to analyze the data through analysis of variance (ANOVA). The results indicate that the optimal process parameters, linear infill pattern, printing speed of 20 mm/s, layer thickness of 150 µm, and Y-90 orientation, yield an average tensile strength of 56.4 MPa. A regression model was developed to predict tensile strength, with a high degree of accuracy (R² = 0.97). Confirmation tests verified the model’s predictions, contributing to the development of high-performance PLA-based materials for demanding applications.

A “core-shell” structure imparting both gas barrier and UV shielding properties for a PLA/ PGA/ PBS ternary blend film

The core-shell structure enhances polymer blend systems by orderly assembly and leveraging complementary properties. This study aims to enhance the flexibility and barrier properties of polylactic acid (PLA, L) by blending it with polyglycolic acid (PGA, G) for gas barrier and polybutylene succinate (PBS, B) for flexibility. Encapsulating PGA in a core-shell structure using PBS resolves PGA's rapid hydrolysis issue. The theoretical models predicting dispersion patterns based on spreading coefficients and interfacial tensions were validated through SEM observations, confirming the formation of a core-shell structure in the 5L1G4B ternary blend. Compared to the PLA/PBS binary blend film, samples with PGA (5L1G4B and 4L1G5B) exhibit higher elongation at break and tearing strength. For instance, the elongation at break of the 5L1G4B sample increases from 272.3 % of 6L4B to 470.85 %. The 5L1G4B showed comparable oxygen and carbon dioxide barrier properties to the 6L4B sample. The 5L1G4B and 4L1G5B samples show <2 % UV transmittance in the UVA region, indicating excellent UV shielding. The 5L1G4B blend film, with its mechanical properties, oxygen barrier, UV resistance, and biodegradability, is ideal for outer layer packaging film and has the potential to replace LDPE in packaging juice and dairy product bottles.

Optimizing ironing parameters in material extrusion (MEX) technology: enhancing efficiency and performance

This study explores the optimization of ironing parameters in Material Extrusion (MEX) technology, specifically targeting improvements in the mechanical properties of polylactic acid (PLA) printed objects, with a focus on enhancing Ultimate Tensile Strength (UTS) and minimizing printing time. To achieve this, we employed a systematic experimental approach that varied flow rate, path speed, and spacing between passes, followed by a comprehensive statistical analysis using Analysis of Variance (ANOVA). Our findings indicate that path speed and spacing between passes significantly influence both UTS and printing time, while flow rate has a minor effect within the tested range. Optimal parameters were determined to be a flow rate of 14.34%, path speed of 30 mm/s, and spacing between passes of 0.3 mm, achieving a composite desirability of 0.970537. Validation using the response optimizer feature in Minitab software confirmed a strong correlation between predicted and experimental results. This research provides practical insights for optimizing MEX parameters, contributing to enhanced mechanical properties and efficiency in additive manufacturing processes.

Optimization of Barrier Properties of PLA/PBAT Polymers in Biodegradable Materials

AbstractDespite its popularity as a bio‐based biodegradable material, polylactic acid (PLA) has a number of shortcomings. Nevertheless, the combination of poly(butylene adipate co‐terephthalate) (PBAT) and thermoplastic starch (TPS) to enhance the mechanical properties of PLA was achieved through the utilisation of PLA/PBAT/TPS ternary composites, which were created through the calendering method. These composites exhibit advantageous characteristics, including high ductility, enhanced toughness, and biodegradability. The results of the water vapour permeability test indicate that the proportion of the material composition exhibiting the lowest value of water vapour permeability is 2.0571 g/m²·24h. The results of the water vapour transmission test demonstrate that the material generated by the composition ratio has the lowest water vapour transmission, indicating that the composite material blending effect is superior. The majority of current research employs nanocellulose as a substrate in PLA, with a paucity of studies investigating its use in PLA/PBAT/TPS composites. These composites are modified due to the notable divergence of nanocellulose from the hydrophobicity of the composite and its susceptibility to decomposition at elevated temperatures. This study establishes a foundation for future research in this field.

Improving the tensile properties of hemicellulose/polylactic acid (PLA) blends prepared by solvent casting

AbstractThe development of new biopolymers has been explored as an alternative to improve the biodegradability of conventional synthetic plastics, such as those used in the packaging industry. Hemicelluloses are biodegradable polymers extracted from plants that, when combined with other biodegradable polymers, such as polylactic acid (PLA), can be easily processed and satisfy the mechanical requirements for commercial application. Thus, this work seeks a biodegradable blend that combines hemicellulose and PLA properties using solvent casting. The influence of hemicellulose content (5, 10, 15, and 20 wt%) on the thermal and mechanical properties was studied. For that purpose, thermogravimetric analysis and differential scanning calorimetry were applied to determine the thermal stability and crystallinity of the materials. Additionally, water uptake and mechanical tests provided information regarding the mechanical and hygroscopic behavior of the blends due to hemicellulose addition. As a result, the blends presented intermediate thermal stabilities between those of hemicellulose and PLA and increased crystallinities with hemicellulose content. The blends are more flexible and hygroscopic than PLA and more resistant than pure hemicellulose. Given the biodegradable nature of PLA and hemicellulose, these blends have the potential for application in sustainable packaging.

Effects of Grapevine Fiber and Additives on the Properties of Polylactic Acid Green Bio-Composites

In recent years, numerous researchers have incorporated plant fibers into polymers to alter the thermal and mechanical properties of materials. Grapevines, considered agricultural waste, have led to burdens for farmers and environmental challenges due to their mass production. This study aims to reduce the brittleness of polylactic acid (PLA) by adding polybutylene succinate (PBS) as a toughening agent and employing grapevine fiber (GVF) as a biomass filler. Additionally, the influence of GVF, toughening agents, compatibilizers, and lubrication agents on the tensile strength, heat deflection temperature (HDT), and impact strength of the composites was examined. The findings revealed that the addition of 10% GVF and 5% PBS increased the impact and tensile strengths of PLA from 17.47 J/m and 49.74 MPa to 29.7 J/m and 54.46 MPa, respectively. Moreover, the HDT of the composites exceeded 120 °C when the GVF content was more than 40 wt%. Additionally, the inclusion of a compatibilizer and a lubrication agent enabled the composite containing 30% GVF to achieve tensile and impact strengths of 45.30 MPa and 25.52 J/m, respectively. Consequently, these GVF/PLA green bio-composites not only improve the mechanical and thermal properties of PLA but also promote the reuse of waste grapevines.

Synchronously enhanced flame retardancy and mechanical properties of polylactic acid via in-situ assembly of polyphosphazene nanoparticles on ammonium polyphosphate

Polylactic acid (PLA) exhibits wide potential applications in many fields ranging from textile, packaging material to biomedical devices. However, the relatively low mechanical properties and inflammability are obstacles to the expansion of its application. Here, a kind of polyphosphazene nanoparticles with tannic acid (TA) as template, hexachlorocyclotriphosphazene (HCCP) and 4,4′-Sulfonyldiphenol (BPS) as comonomers were prepared (named as HTB), and then combined with ammonium polyphosphate (APP) to enhance the comprehensive properties of PLA composites. The introduction of HTB strengthened the interfacial adhesion of composites via constructing the hydrogen bond interaction between PLA and APP, promoting the homogenous dispersion of APP in the composite and the formation of APP network. The flame retardant measurements presented that incorporating 10 wt% APP and 5 wt% HTB in PLA increased the limit oxygen index (LOI) value to 31.0% and endowed the composite with the V-0 rating of UL-94 test and simultaneously, the peak of heat release rate (PHRR) and total heat release (THR) of the composite decreased by 14.2% and 13.2% compared with pure PLA. Specially, there was almost no melt drip appeared during the combustion process, which was distinctly different from the combustion behavior of the composite containing only 20 wt% APP with the V-2 rating of UL-94 test. The uniform dispersion of APP in the PLA matrix and the strong interfacial adhesion between APP and the PLA matrix contribute to the enhancement of the mechanical properties of composites, and the elongation at break, Young’s modulus and impact strength of the composite were increased by 52.9%, 7.6% and 24.2%, respectively. The present study offers novel insights for the trade-off between flame retardancy and mechanical properties with PLA composites.

A novel bio-based ferric flame retardant effectively improving the flame retardancy and mechanical properties of polylactic acid

PTDF is prepared by a convenient ionic reaction of phytic acid, terephthalic dihydrazide and iron salts in water. PTDF has high phosphorus and nitrogen content and good thermal stability, which can effectively improve the flame retardancy of PLA. PTFE is an anti-drip agent and is often used to improve the flame retardancy of PLA together with flame retardants. The addition of 4 wt% PTDF and 0.1 wt% PTFE made PLA reach V-0 flame retardant grade from non-flame retardant, and the oxygen index increased from 19.5 % to 24.5 %. With the increase of PTDF content, the performance of PLA improved significantly. The peak heat release rate (PHRR) and THR of PLA/6PTDF composites decrease by 27.4 % and 16.2 %, respectively, and the flame retardant index FRI increase by 232 %, showing excellent flame retardant efficiency. 6 wt% PTDF can increase the crystallinity of PLA by 25.9 %, tensile strength, maximum force required for impact fracture and notch impact strength by 12 %, 37 % and 129 %, respectively, and effectively improve the mechanical properties and toughness of the composite. The bio-based flame-retardant PLA/PTDF composites reported in this paper can be applied to office equipment.

Synergistic effect of Co-MOF/epoxy modified tannic acid/ammonium polyphosphate on flame retardancy, anti-melt dripping and mechanical properties of polylactic acid

Achieving flame retardancy and anti-dripping properties in polylactic acid (PLA) while preserving its mechanical integrity remains a significant challenge. In this study, a novel organic ligand rich in phosphorus (P) and nitrogen (N) was synthesized and coordinated with Co2+ions to form a cobalt-based metal–organic framework (Co-MOF) with a multilayer mesoporous structure, acting as an effective carbonization agent. This Co-MOF was then compounded with epoxy-modified tannic acid (eTA) and ammonium polyphosphate (APP) to create a synergistic flame-retardant system for PLA (PLA/MAT). The Co-MOF provides numerous active sites for catalytic oxidation, promoting the formation of a uniform, hill-like expanded carbon layer. During pyrolysis, the Co-MOF and APP yield cobalt oxides and polyphosphates, which catalyze the dehydration of PLA and eTA, facilitating carbonization and forming a continuous, dense protective layer. Consequently, the PLA/MAT system exhibits both robust mechanical properties and excellent flame retardancy, as demonstrated by a limiting oxygen index (LOI) of 27.0 % and a UL-94 V-0 rating, with no melt dripping observed during combustion tests. This work offers a novel approach for enhancing the flame retardancy and anti-dripping performance of PLA, with potential applications in engineering, electronics, and the automotive industry.

Epoxidized cardanol oleate (ECD-OA) as an effective biobased chain extender of polylactic acid (PLA)

Moisture exposure during polyester processing can lead to degradation, resulting in the formation of carboxyl and hydroxyl end-groups. To preserve mechanical properties, thorough drying and the use of chain extenders like epoxy acrylates and isocyanates during extrusion are crucial for maintaining or enhancing molecular weight through in-situ reactions. Our study introduced epoxidized cardanol oleate (ECD-OA), containing epoxy and long-chain alkyl groups, as a potential chain extender, and compared its effectiveness with commercially available epoxidized cardanol glycidyl ether (cardolite NC514). Compared to neat PLA without chain extension, the addition of 1 phr ECD-OA resulted in an increase in the molecular weight (Mw) of PLA from 15.3 × 104 g/mol to 17.1 × 104 g/mol, demonstrating a chain extension efficiency of 11.8 %. The melt flow rate of PLA decreased from 9.9 g/10 min to 5.0 g/10 min, and the initial thermal degradation temperature of PLA increased by 5.7 °C. Upon chain extension, there was a substantial increase in both the elongation at break and tear resistance of the PLA film. The results demonstrate that ECD-OA can extend PLA molecular chains through chemical reactions and promote entanglement with the long alkane chain, consequently enhancing the mechanical and thermal properties of PLA. Due to the enzyme's preference for biobased small molecules, the PLA film with the addition of a biobased chain extender is more prone to enzymatic degradation compared to neat PLA. To conclude, ECD-OA acts as a bio-based chain extender that improves the performance of PLA while also enhancing its biodegradability.

Investigation on Tensile Properties of Polylactide-Nanoclay (PLA/ MMT) Surface Modification Nanocomposites

Polylactic acid (PLA) has gained significant attention as an environmentally friendly biopolymer, but its limited mechanical properties have hindered broader applications. Nanoparticles such as montmorillonite (MMT) offer a promising approach to address this limitation. The intercalation of MMT with polymer chains can significantly impact the mechanical properties of the nanocomposites. Hence, this paper investigated the effect of surface-modified montmorillonite (MMT) nanoparticles on the mechanical properties of polylactic acid (PLA) nanocomposites. The acetylation process of MMT was carried out followed by neutralisation process with NaOH. PLA granules and acetylated-modified MMT were mixed, crushed into granular form, and moulded. The effect of varying concentrations of modified MMTs on the tensile strength, elongation at break, and maximum force of PLA/MMT nanocomposites was evaluated using the ASTM D638 standard. FTIR results showed shifts in peak intensities in regions 2750 cm-1- 2810 cm-1 led to changes in the aliphatic and aromatic regions, which confirmed the presence of acetylation. Controlled surface modification improved interfacial interactions and load distribution, enhancing overall mechanical performance. The incorporation of surface-modified MMT in PLA/MMT nanocomposite increased the maximum force, Young's modulus, elongation at breaks and tensile strength. PLA/1wt% MMT and the PLA/7wt% MMT compositions exhibited good mechanical properties. However, the PLA/5 wt% MMT blendis deemed more suitable for food applications, such as disposable cups, plates, and cutleries, due to its lower elongation point. In conclusion, the hydrophilic properties of MMT and the hydrophobic properties of PLA are compatible due to the synergistic effects during surface modification which enhance the overall performance of the nanocomposites.

Influence of alumina and PMMA on mechanical properties and aging behavior of 3D printed PLA composites: A comparative study

AbstractThis study intends to investigate the mechanical, thermal, and aging behaviors of 3D‐printed PLA (polylactic acid)‐blend with 10% polymethyl methacrylate (PMMA) and 10% alumina polymer composites for biomedical applications using compressive, DSC, and DMA analysis. The experimental results revealed that aged PLA blend with alumina samples increased compressive strength by 60.1% and 37.8% during hydrolytic and enzymatic degradation, respectively, compared to aged PLA samples. Also, it was reported that the PLA blend with PMMA samples increased compressive strength by 51.1% and 24% after hydrolytic and enzymatic degradation, respectively, as compared to aged PLA samples. Furthermore, DSC analysis revealed that alumina blended samples had a higher Tg than pure PLA and PMMA blended samples. In addition, DMA investigation revealed that the Tg of aged neat PLA, PLA/PMMA, and PLA/alumina increased by 4.38%, 4.8%, and 4.6%, respectively, compared to unaged polymer composites. Additionally, PLA/alumina‐aged samples exhibited stronger aging properties than neat PLA and PLA/PMMA blended‐aged samples. It was reported that the weight loss of PLA/Alumina was lowered by 10.7% and 15.6% compared to aged PLA/PMMA samples, for hydrolytic and enzymatic aging respectively. It was found that PLA alumina has better mechanical, thermal, and degradation resistance than PLA materials.Highlights Alumina and PMMA materials were blended with PLA. Examined the aging and mechanical properties of PLA blended composites. Utilized hydrolytic and enzymatic aging for biomedical applications. Evaluated mechanical strength performance of aged and unaged samples. DSC and DMA were utlised for this research.

Enhancing the mechanical properties of polylactic acid (PLA) composite films using Pueraria lobata root microcrystalline cellulose

To enhance the mechanical properties of polylactic acid (PLA) material, the PLA-based composite films are prepared by using Pueraria lobata (Willd.) Ohwi root microcrystalline cellulose (PRMCC) treated with 3-aminopropyl triethoxysilane (KH550) silane coupling agent as the dispersed phase through solvent casting method. The effects of the concentrations of PRMCC and KH550 as well as the KH550 pretreating condition (ethanol concentration) on the tensile properties of PLA-based composite films are investigated. The PLA-based composite film treated with 5 wt% PRMCC and 18 wt% KH550 (pretreated by 90 % EtOH) exhibits the greatest performance. Its elongation at break value is detected to be 4.0 %, 1.6 times as large as that of pure PLA film. The water absorption of the as-prepared PLA-based composite film is reduced from 0.49 % of the unmodified PLA/PRMCC film to 0.12 %. Moreover, the modified PLA-based composite film has a hydrophobic surface and exhibits good thermal stability. Compared with pure PLA film, the modified PLA-based composite film exhibits improved UV shielding performance with acceptable transparency. Furthermore, after adding poly(butylene adipate-co-terephthalate) (PBAT) to the composite system, the elongation at break of the PLA-based composite film is up to 7.2 %. This research can provide theoretical guidance for enhancing the performance of PLA products.

Improving mechanical properties of PLA with pinus sylvestris char: exploring thermal stability, interfacial strengthening mechanisms, and applications in 3D printing

In the present study, submicron and micron-sized pinus sylvestris char (PS) was applied for the modification of polylactic acid (PLA) and the effect of the properties of PS on the mechanical, thermo-mechanical, and crystallization kinetics of PLA were investigated. As demonstrated, PS could enhance the toughness of the PS-PLA composites by forming interfacial "bridges" to facilitate stress transfer due to its stable lamellar structure and interaction with the PLA matrix. The tensile strength of PLA-PS composites increased by 98% and the bending strength increased by 25% compared to that of pure PLA. The addition of PS significantly increased the energy storage modulus (increased 22%) and loss modulus (increased 30%) of PLA, but led to a decrease in the crystallinity and thermal stability of the composite. In the practical utilization for 3D printing, PS-PLA composites possess good tensile strengths (41.5 MPa), allowing for smooth printing of complex products. This work provides an efficient strategy to modulate the thermodynamic and mechanical properties of PLA matrices by regulating the viscosity of the composites and modulating the interfacial strength with the addition of proper amounts of biochar.

Electrospun Polymeric Fiber Systems Inoculated with Cyanoacrylate Tissue Adhesive: A Novel Hemostatic Alternative during Open Surgery.

Natural-based and synthetic tissue adhesives have attracted extensive attention in the last two decades for their ability to stabilize uncontrolled bleeding instances. However; these materials present several drawbacks during use that scientists have tried to minimize in order to optimize their usage. This study comprises the development of a novel wound dressing, combining the excellent properties of polylactic acid (PLA) non-woven textile, as substrate, obtained through electrospinning, and a cyanoacrylate-based (CA) tissue adhesive, for rapid hemostatic action. Thus, the fabrication of electrospun PLA membranes at three different PLA concentrations, the design and manufacturing of the support system and the production of surgical patches were carried out. SEM and FT-IR methods were employed for analyzing the morphology as well as the indicative markers for the shelf life evolution of the obtained patches. PLA fibers with well-defined structures and a mean diameter varying between 4.6 and 7.24 μm were obtained with the increase of the concentration of the PLA solutions. In vivo tests on a rat model as well as peeling tests for good patch adhesion on liver fragments harvested from the test animals, with a limit for the strength of the liver tissue of 1.5 N, were carried out. The devices exhibited excellent adhesion to the parenchymal tissue and a long enough shelf life to be used with success in surgical procedures, also facilitating prompt hemostatic action.

Mechanical Properties and Crystallinity of Specific PLA/Cellulose Composites by Surface Modification of Nanofibrillated Cellulose.

Polylactic acid (PLA) has inherent drawbacks, such as its amorphous structure, which affect its mechanical and barrier properties. The use of nanofibrillated cellulose (NFC) mixed with PLA for the production of composites has been chosen as a solution to the above problems. A PLA/NFC composite was produced by solution casting. Before use, the cellulose was modified using a silane coupling agent. The composite films were investigated via X-ray diffraction, as well as by mechanical, physical, thermal analyses and by differential scanning calorimeter. The crystallinity was four times that of pure PLA and the water vapor transmission rate decreased by 76.9% with the incorporation of 10 wt% of NFC. The tensile strength of PLA/NFC blend films increased by 98.8% with the incorporation of 5 wt% of NFC. The study demonstrates that the addition of NFC improved the properties of PLA. This provides a solid foundation for the enhancement of the performance of PLA products.

The Effect of FDM Parameters on the Mechanical Properties of PLA Printed Parts

The most common method for additive manufacturing of thermoplastics is fused deposition modeling (FDM), which is becoming a growing trend in a variety of engineering applications since it can easily create intricate parts. The appropriate choice of process parameters has a significant impact on the mechanical qualities of 3D-printed parts. This study examined the effect of four crucial process variables on the tensile strength of polylactic acid (PLA) samples: infill density, printing speed, build orientation, and layer thickness. Samples were printed in accordance with ASTM D638 using an FDM 3D printer. The findings of this study show that the tensile strength of the PLA-printed samples is highly influenced by factors such as layer thickness, build orientation, and infill density. The PLA-printed samples' tensile strength and Young's modulus were significantly affected by the 90° orientations, hollow infill, 0.4 mm thickness, and 100 mm/s speed. Therefore, as the FDM 3D printer becomes progressively more significant for manufacturing engineering components, finding the parameter values that may lead to stronger mechanical and physical characteristics would definitely help designers and manufacturers globally.

Enhancing Polylactic Acid Properties with Graphene Nanoplatelets and Carbon Black Nanoparticles: A Study of the Electrical and Mechanical Characterization of 3D-Printed and Injection-Molded Samples.

This study investigates the enhancement of polylactic acid (PLA) properties through the incorporation of graphene nanoplatelets (GNPs) and carbon black (CB) for applications in 3D printing and injection molding. The research reveals that GNPs and CB improve the electrical conductivity of PLA, although conductivity remains within the insulating range, even with up to 10% wt of nanoadditives. Mechanical characterization shows that nanoparticle addition decreases tensile strength due to stress concentration effects, while dispersants like polyethylene glycol enhance ductility and flexibility. This study compares the properties of materials processed by injection molding and 3D printing, noting that injection molding yields isotropic properties, resulting in better mechanical properties. Thermal analysis indicates that GNPs and CB influence the crystallization behavior of PLA with small changes in the melting behavior. Dynamic Mechanical Thermal Analysis (DMTA) results show how the glass transition temperature and crystallization behavior fluctuate. Overall, the incorporation of nanoadditives into PLA holds potential for enhanced performance in specific applications, though achieving optimal conductivity, mechanical strength, and thermal properties requires careful optimization of nanoparticle type, concentration, and dispersion methods.

Repetitive recycling effects on mechanical characteristics of poly‐lactic acid and PLA/spent coffee grounds composite used for 3D printing filament

AbstractDue to its biodegradability, biocompatibility, and mechanical properties, poly‐lactic acid (PLA) is a leading biomaterial for numerous applications, especially for fused deposition modeling and fused filament fabrication. Nonetheless, the absence of a comprehensive recycling strategy may emerge as a significant source of plastic pollution in the future. Indeed, the polymer undergoes deterioration during melt recycling, resulting in a decrease in some mechanical properties that can compromise recyclability. To improve the properties of recycled PLA, the utilization of organic fillers coming from renewable materials can be considered as a sustainable solution. The objective of this work is then to evaluate the effect of recycling (reprocessing) on a virgin raw material as well as on biocomposites based on spent coffee grounds (incorporating 5% of spend coffee grounds in weight). The different types of filaments are extruded and re‐extruded and characterized under tensile, melt flow index, and hardness tests. The results show that the increase in the number of extrusions whether for virgin PLA or the composite contributes to the diameter fluctuation. Regarding the tensile properties, the rise in the frequency of recycling shows a weakness in the tensile strength and the elongation at break. On the other hand, Young's modulus values exhibit fluctuations. Concerning the addition of the spent coffee grounds filler, no major enhancement is observed in the tensile strength and the elongation at break, which is attributed to the poor adhesion between the matrix and the filler. The recycling process affects the hardness values of PLA, leading to an increase in these values, as well as those of the composite, which can be associated with the increased crystallinity caused by the recycling process and the SCG incorporation.Highlights Recycling and reusability strategy for poly‐lactic acid (PLA) and PLA/spent coffee grounds (SCG) filaments. Assessment of recycling effects on PLA and PLA/SCG. Mechanical characterization through tensile and hardness testing.

Enhancing Mechanical Properties of PLA Filaments through Orange Peel Powder Reinforcement: Optimization of 3D Printing Parameters

This study investigates the augmentation of the mechanical properties of Polylactic Acid (PLA) filaments by incorporating Orange Peel Powder (OPP) as an eco-friendly filler for 3D printing applications. The study delves into optimizing the printing parameters to achieve enhanced mechanical characteristics while maintaining printability. Various 3D printing process parameters were analyzed systematically to assess their impact on tensile strength, flexural strength, and impact resistance. A thorough investigation was conducted to determine the impact of layer height, infill density, and printing speed on the overall mechanical properties of the printed specimens. The findings demonstrate that adding 25% OPP significantly enhances the mechanical strength of the PLA composite without compromising printability, with optimal concentration and printing parameters identified. Thermo gravimetric study reveals that the PLA/OPP composite filament has a higher maximum thermal degradation temperature of 329 °C, compared to the PLA’s temperature of 316 °C. This research contributes to advancing the development of sustainable and mechanically robust materials for additive manufacturing, offering insights into the fabrication of PLA-based biodegradable composites tailored for specific applications in various industries.