Abstract: This project mainly focuses on evaluating the mechanical property of composite material that consist of High-density polyethylene (HDPE) and Coconut shell powder (CS). The matrix material is High-density polyethylene (HDPE), and reinforcement is Coconut Shell (CS) particles were created with varying weight percentages (0, 10, 20 and 30wt. percent) using the injection molding process and were tested for strength. The elemental compositions of HDPE/CS new composites were investigated mechanical characterization and FEA software analysis. The varies wt. % such that (0,10,20, and 30 wt%) CS particulates-filled HDPE composite revealed the maximum compressive strength, Shore A hardness, Tensile test, Flexural test was founded. Then the Catia V5 software FEA structural analysis test was conducted such that structural analysis and thermal analysis. The HDPE/CS composites would be utilized for applications requiring low strength rack and pinion gear, light weight, electrical insulating component, home appliances, automobile interior parts, low power transmission spur gears, automobile brake fluid reservoir, automobile radiator water storage tank
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