Polyethylene Composites Research Articles

Using the potential of Canadian goldenrod (Solidago canadensis) as a functional filler with antioxidant activity of low-density polyethylene composites as an example of sustainable development of an invasive plant

Novel bio-based low-density polyethylene (LDPE) composites have been manufactured using different Canadian goldenrod (CG) invasive plant parts. Fragmented and ground blossoms (CGB) and mixed leaves and stems (CGSL) were used as fillers introduced by melt mixing into an LDPE matrix at various concentrations (2, 5, 10, 20, 40 wt%). Moreover, the influence of a series of modified fillers based on stems and leaves saturated with an extract made of blossoms (CGSL+E) on LDPE has been verified. The oxidation resistance of composites was enhanced based on the oxidation induction time (OIT) assessment, which increased from 0.5 min for LDPE to 178 min (CGB), 231 min (CGSL), and 140 min (CGSL+E). All composite series formed by compression molding were exposed to UV-light radiation using Xenon lamps and subjected to spectroscopic (FTIR) analysis, color assessment, and mechanical testing. LDPE/CGSL+E composites demonstrated the most favorable mechanical properties after UV-light exposure. In their case, an increase in Young modulus of 360 MPa was observed for the 40 wt% sample (PE ∼ 180 MPa) and an acceptable decrease in tensile strength of 6.5 MPa compared to the reference LDPE of 9.8 MPa. The study consists of a screening for future research on the use and simultaneous valorization of the invasive plant into functional composite fillers with increased oxidation resistance.

Fabrication and Characterization of Jute Fibre Reinforced Polymer-based Decorative Composites: Effect of Gamma Radiation

The jute fibre (JF) reinforced polyethylene (PE), polypropylene (PP), and epoxy resin (ER) matrix composites were developed. The JF content was maintained to 30% by weight. Then tensile properties and impact strength were measured. The finest tensile properties were found for JF/PP composites. The tensile strength (TS), tensile modulus (TM), elongation at break (Eb%), and impact strength (IS) of the JF/PP composites were found to be 38.00 MPa, 1800 MPa, 12%, and 8.20 kJ/m2 respectively. The bonds between JF and polymers of the developed composites were investigated and found good adhesion. The composite samples were exposed to gamma ray and it was found that gamma radiation have the potential to improve the tensile and impact strength of the JF-based polymer composites. The JF content polymer-based decorative composites were also developed. The outcomes of this investigation showed a minor decrease of the tensile and impact strength of the composites but enhanced the beauty of the composites noticeably. The developed JF/polymer composites have sufficient mechanical strength for many applications pretty. J. of Sci. and Tech. Res. 5(1): 75-82, 2023

Preparation of effective antibacterial composites of low-density polyethylene modified with quaternary ammonium functionalized zinc oxide nanoparticles

Preparation of effective antibacterial composites of low-density polyethylene modified with quaternary ammonium functionalized zinc oxide nanoparticles

Comparative study of oil palm and nettle fibers reinforced chemically functionalized high‐density polyethylene composites

AbstractThe demand of natural fiber reinforced composites has grown enormously in polymer industries owing to their renewability and sustainability and maintaining their performance and properties. In this investigation, two natural fibers have been considered as a reinforcer to develop chemically functionalized high‐density polyethylene (CF‐HDPE)‐based composites. The total holocellulose content of ~85% and ~65% for nettle fiber (NTF) and oil palm empty fruit bunch fiber (OPF) make them significant for this study. OPF/CF‐HDPE and NTF/CF‐HDPE composites have been developed and characterized to measure their desirable properties. The structural confirmation suggests reinforcement/matrix adhesion through ester and hydrogen bonds between them. NTF/CF‐HDPE and OPF/CF‐HDPE are thermally stable upto 240°C and 250°C, respectively. A significant increment of ~40% and ~64% in tensile strength were observed in addition of OPF and NTF reinforcer in pristine matrix. A similar observation has been shown in flexural strength with improvement of ~58% and ~83% with OPF and NTF as reinforcer. Among all these composite compositions, the 30/70 NTF/CF‐HDPE composite demonstrated the highest tensile and flexural properties values due to higher holocellulose of NTF. This study demonstrates the potential of OPF and NTF reinforcer to develop natural fiber reinforced polymer composites, which helps respective industries to manufactured tailored made products with desirable properties.Highlights OPF/CF‐HDPE and NTF/CF‐HDPE composites are sustainable and low cost. The composite compositions have been developed by extrusion and injection molding. The composite's mechanical (tensile and flexural) properties have been demonstrated. SEM and FTIR characterized the composites for the fiber/matrix adhesion. The composite's thermal stability has been affected by fibers and matrix.

Morphology of Reactor Composition of Ultrahigh Molecular Weight Polyethylene with High Density Polyethylene

Morphology of Reactor Composition of Ultrahigh Molecular Weight Polyethylene with High Density Polyethylene

Additive Manufacturing of Composite Materials and Functionally Graded Structures Using Archerfish Hunting Technique

ABSTRACTThis paper proposes an optimisation method for fabricating composite materials and functionally graded structures. Using the proposed method, 3D printing of copper (Cu)–polyethylene (PE) composite, Al2O3–ZrO2 ceramic composite and functionally graded CuO foams are utilised. This work aims to advance the capabilities of additive manufacturing by leveraging nature‐inspired approaches to create complex, tailored structures with enhanced performance across various industries. The major objective of the proposed method is to reduce the feed rate and increase the airflow rate and airflow temperature for the heat transfer process. Using the proposed technique in the advanced preparation conditions, Cu–PE composites with unreliable Cu substances are fabricated. The PE binder particle is melting as well as forming thick composites by means of soft surfaces. Using the proposed AHO approach, functionally graded materials with common distributions can be efficiently optimised. By then, the proposed model is implemented on the MATLAB platform, and its execution is calculated using the current procedures. The proposed technique displays superior outcomes in all existing methods like wild horse optimiser, particle swarm optimisation and heap‐based optimiser. The proposed method shows a throughput of 57 mm3. The existing method shows the throughput of 32, 27 and 45 mm3. The results show that the proposed method has higher throughput compared with existing methods.

Microwave-assisted fabrication of high-strength natural fiber hybrid composites for sustainable applications: An experimental and computational study

The present study deals with the fabrication of hybrid composites using biodegradable and ecologically friendly natural fibers and a recyclable thermoplastic matrix. Pure and hybrid natural fiber composites of high-density polyethylene (HDPE) with Kenaf and Ramie fiber, 20 wt%, were fabricated using microwave-assisted compression molding. The composite's mechanical characterization was performed using tensile, flexural, impact, and hardness tests. X-ray diffraction was done to investigate the crystallinity percentage, and scanning electron microscopy of fractured surfaces was performed to determine failure mechanisms. The hybrid composite of HDPE/Ramie and Kenaf exhibited the highest ultimate tensile strength (UTS) at 29.3 ± 1.2 MPa, surpassing HDPE/Kenaf (21.6 ± 1.1 MPa) and HDPE/Ramie (24.3 ± 1.4 MPa) composites. In terms of flexural strength, HDPE/Ramie demonstrated the highest at 19.9 ± 1.5 MPa, while HDPE/Kenaf had the lowest at 18 ± 1.1 MPa. The hybrid composite's flexural strength was intermediate at 19 ± 1.3 MPa. Impact strength followed a similar trend, with the hybrid composite leading at 40.2 KJ/m2, followed by HDPE/Ramie (26.9 KJ/m2) and HDPE/Kenaf (12.3 KJ/m2). Hardness tests revealed the highest hardness in the hybrid composite and the lowest in HDPE/Kenaf. A computational study has been performed to develop a model for predicting the hybrid composites. A strong agreement between both studies has been observed. The developed composite is deemed suitable for various light-duty applications, such as roofing, car interior panels, and mobile covers, offering potential benefits in reducing carbon footprint.

Repercussion of fiber content on the mechanical, thermal, and thermomechanical properties of natural fibers reinforced thermoplastic composites for automotive application

Natural fibers are becoming very popular as a reinforcement in composite materials owing to their benefits, such as low-price, lightweight, availability, and environmental friendliness. In this study, abaca fiber-reinforced polypropylene (PP) and high-density polyethylene (HDPE) composites were created with the help of the injection molding method. Prior to composite fabrication, abaca fibers were chemically treated with a 5 wt% caustic soda (NaOH) solution to improve the bonding between the abaca fibers and the matrix and to enhance their properties. Scanning electron microscopy (SEM) was utilized to assess the fiber surface microstructures before as well as after the chemical treatment, along with the fractured surfaces of tensile specimens. The mechanical properties, such as tensile, bending, and impact strength, of abaca/PP and abaca/HDPE composites were evaluated and compared. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) methods were utilized to investigate the thermal behavior of composites. Also, the dynamic mechanical analysis (DMA) method was utilized to explore the thermomechanical properties of the fabricated composites. The outcomes of the experimental findings showed that abaca/PP composite with 10 and 20 wt% fibers is the best choice of material to be used in the automobile industry.

Enhancement of flame retardancy in ceramic polymer composite materials with ammonium polyphosphate/melamine cyanurate

AbstractTo enhance the flame‐retardant characteristics of ceramifiable polyethylene (PE) composites, a composite flame retardant comprising ammonium polyphosphate (APP) and melamine cyanurate (MCA) was integrated. This addition markedly bolstered their flame‐retardant attributes. A meticulous exploration was conducted to ascertain the impacts of APP and MCA on the ceramifiable PE composites' visible morphology, mechanical robustness, and dimensional constancy, and to study the phase transition and microstructure deformation during sintering. Findings underscored that the amalgamation of APP/MCA markedly enhanced the flame resistance of these ceramifiable composites, registering a limiting oxygen index of 25.6% and achieving the vertical burning test (UL‐94) rating of V‐0. The collaborative flame‐retardant action of APP/MCA significantly enhanced the flame resistance of the PE composites while effectively mitigating the composite's propensity to drip. Upon detailed phase analysis, a eutectic reaction was observed between APP and wollastonite fiber, culminating in the genesis of a novel crystalline phase, calcium pyrophosphate (Ca2P2O7). When subjected to elevated temperatures, glass–ceramics manifest with both crystalline and vitreous phases. The proportion of the vitreous phase plays a pivotal role in influencing the ceramic's overall performance.

Effect of Cornshell Fibre Addition on Mechanical Properties of High-Density Polyethylene (HDPE) Composites with Aluminium Oxide (Al2O3) and Maleic Anhydride (MAH) as Coupling Agent

Effect of Cornshell Fibre Addition on Mechanical Properties of High-Density Polyethylene (HDPE) Composites with Aluminium Oxide (Al2O3) and Maleic Anhydride (MAH) as Coupling Agent

The effects of cassava peel content on mechanical properties of low-density polyethylene (LDPE) composites

The effects of cassava peel content on mechanical properties of low-density polyethylene (LDPE) composites

Improved EMI Shielding Behavior of Barium Ferrite Coated Carbon Fibers in Low‐Density Polyethylene Composites with an Optimized Electroless Coating Process

AbstractThis study describes using carbon fibers coated with magnetic material as a filler in polyethylene for EMI shielding. It investigates how to utilize barium ferrite (BaFeO3) as a conducting filler in a polyethylene matrix by optimizing the conditions for its electroless deposition onto carbon fibers. Various polymer nanocomposite samples were prepared using varying concentrations of BFO@CF. Scanning electron microscopy is used to assess the surface appearance of the composite and the distribution of BFO@CF within the polymer matrix. Including MWCNT/graphene nanoplatelets exhibit superior shielding properties, and the polymer composite with the BFO@CF demonstrates enhanced mechanical properties. The 8.2 to 12.4 GHz frequency range is used to study the EMI shielding properties. For the composition ratio of LDPE: MWCNT: GNP: BFO@CF (50 : 5 : 47.5 : 2.5), a maximum shielding of 67 dB was attained. After BFO@CF was added to the matrix, the absorption mechanism rather than the reflection mechanism dominated the shielding mechanism. A thorough evaluation and discussion of the shielding mechanism and parameters are presented.

Exploring the influence of native minerals in coal gangue on CG/PE composite manufacturing and performance: Examining SiO2's role in interfacial compatibility

AbstractThis study delves into the influence of inherent minerals within coal gangue (CG) on the preparation and performance of coal gangue /polyethylene (CG/PE) composites, focusing on the role of SiO2 in interfacial compatibility. A systematic examination unveils the consequences of varying SiO2 content on physical, mechanical, thermal, and microstructural attributes of the composites. SiO2 incorporation significantly improves physical properties, boosting density and hardness but impacting tensile strength negatively. It enhances bending strength and modulus while diminishing tensile strength. Judicious SiO2 addition enhances thermal stability, but excess SiO2 may compromise thermal decomposition. Microstructural analysis, including SEM and FTIR, elucidates SiO2‐PE interactions, primarily through physical entanglement. SiO2 introduction promotes more ordered PE molecular chain arrangements, elevating composite crystallinity. In summary, this study provides in‐depth insights into SiO2's mechanistic impact on CG/PE composite properties, laying a robust foundation for designing environmentally friendly composites. These findings hold promise for advancing sustainable materials science and engineering. Future research may explore SiO2 optimization for specific applications and synergistic effects with other fillers in composites.Highlights SiO2 greatly improves the properties of CG/PE composites with detailed exploration. Reveals the specific SiO2‐PE interaction mechanism for a better comprehension. Performs structural analysis via XRD with valuable findings presented. Promotes pioneering advancements in eco‐friendly materials with broad significance.

Relationship Between the Shape of Giant Reed-Based Fillers and Thermal Properties of Polyethylene Composites: Structural Related Thermal Expansion and Diffusivity Studies

This paper describes the effect of two different fillers derived from giant reed (Arundo donax L.), namely fibers and shredded aerial parts of the plant, on the thermal properties of polyethylene-based composites, as the analysis of dimensional stability of lignocellulose-based composites, and its relationship with their thermal diffusivity, has not yet been assessed in the literature. It has been found that the introduction of such materials resulted in a significant reduction of the coefficient of thermal expansion, particularly more important in the case of fibers, due to their higher aspect ratio; in particular, this coefficient is reduced to less than half for fibrous composites (from 1.6·10− 4 K− 1 to 6.1·10− 5 K− 1 or 3.5·10− 5 K− 1 for 20 and 40% loadings). This parameter also influences the thermal diffusivity of the final parts; the diffusivity of composites increases with the ratio of lignocellulosic filler used, particularly when using fibers, due to a better orientation of these fibers than the shredded material, which does not exhibit a fibrous shape. Composites with 20% share of the filler exhibited a thermal diffusivity increased by about 15% compared to neat polyethylene, while 40% loadings resulted in a 25% and 60% increase for ground and fibrous materials, respectively. These results provide additional features to lignocellulose-composites characterization, providing properties not usually mentioned in the literature to expand the knowledge about such composite materials beyond mechanical properties, providing a broader range of properties to offer a wider application area of such composites.Statement of NoveltyArundo donax L. is of great interest to biorefineries due to its fast growth and resistance to adverse environmental conditions. Most research on this plant species focuses on obtaining energy products or valuable chemicals, while very few are related to composite production, particularly on thermoplastic materials. The work found in the literature so far does not provide insights into the relationships between the types of filler (and their aspect ratio) and their thermal properties. Therefore, this work expands the knowledge on the thermal behavior of lignocellulose-polymer composites, supplementing the research, usually focused only on mechanical properties, in their characterization by correlative analysis of thermal influenced dimensional change with structure and thermal diffusivity. Determining the coefficient of thermal expansion (CTE) is a relevant parameter to assess the possibilities of using a material at high or low temperatures and evaluate the dimensional stability of a product during its service lifetime. On the other hand, thermal diffusivity brings together the capacity of a material to store thermal energy and distribute it throughout the material; that is, it relates heat capacity and thermal conductivity, which are also essential in using materials in market applications. Therefore, the work not only provides the results of thermal diffusivity and CTE of thermoplastic-reed composites but also correlates both parameters as a way to widen the range of application of plant-based composites in areas where dimensional stability (i.e., low thermal expansion) is required.Graphical

Effect of Surface Treatments on Zea mays Husk and the Behaviour of Husk/Low-Density Polyethylene Composites

(1) Background: The increasing generation of plastic and agricultural wastes is a critical environmental issue that requires urgent attention. Aiming to address this challenge, this study developed a sustainable waste-to-wealth system through the utilization of Zea mays husk as a reinforcing material in the production of green composites. (2) Methods: Delignification, de-hemicellulolysis, and bleaching were employed sequentially to improve the characteristics of the husk. Fourier-transform infrared spectroscopy and scanning electron microscopy confirmed the removal of lignin, hemicellulose, and impurities, and X-ray diffraction analysis determined the degree of crystallinity. Composites were made with treated and untreated husk and recycled low-density polyethylene (LDPE) at various husk-to-LDPE ratios. (3) Results: Mechanical characterization demonstrated that the treated husk composites exhibited superior tensile strength, flexural strength, and hardness compared to the untreated ones and pure LDPE. The treatment did not enhance the thermal stability of the composites, but it did lower their capacity for water absorption and improve their crystallinity. The economic assessment of the husk composite production indicated a total annualized cost of USD 0.9601 per kg, which is significantly lower than the estimated cost for LDPE (USD 1.2 to USD 1.4 per kg). Additionally, it has a much smaller carbon footprint compared to LDPE production. (4) Conclusions: The potential of utilizing treated Z. mays husk as a reinforcing agent in the development of sustainable and cost-effective green composites, improving their overall performance, was established. This approach offers a promising solution for the effective management of plastic and agricultural wastes, contributing to the transition towards a circular economy.

Potentialities of cellulose nanofibers (CNFs) in low density polyethylene (LDPE) composites

Potentialities of cellulose nanofibers (CNFs) in low density polyethylene (LDPE) composites

Mechanical and bio-tribological behaviours of UHMWPE based composites for prosthetic hip joint implant application

Ultra-High Molecular Weight Polyethylene (UHMWPE) composites reinforced with talc, graphite (GRP), and multi-walled carbon nanotubes (MWCNTs) were evaluated for their physical, mechanical, and bio-tribological performances for their application as acetabular liner material for prosthetic hip implant. Addition of 15 wt% of talc to UHMWPE reduced its friction coefficient and wear by approximately 30 % and 54 %, respectively. The addition of 0.5 wt% of MWCNT increased the coefficient of friction by about 6 % with drastic reduction in the wear (∼ 45 %). Hardness and elastic modulus were higher for the composites. Wear mechanism involved plastic deformation and the formation of protuberances.

The Effect of Silanized Halloysite Nanotubes on the Structure of Polyethylene-Based Composite.

Chemical modification of the surface of halloysite nanotubes (HNT) by alkalization (with sodium hydroxide (NaOH)) and grafting with silanes (bis(trimethylsilyl)amine (HMDS)) was carried out. The efficiency of the alkalization and grafting process was evaluated by X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and the nitrogen adsorption method were used. XRD and FTIR analysis confirmed the formation of bonds of trimethylsilyl groups to the HNT surface which changed the nature of the surface from hydrophilic to hydrophobic. In addition, it was noted that grafting with silanes decreases by 7.2% the specific surface area of the halloysite compared to the alkalized material. High-density polyethylene (HDPE) composites with halloysite (HNT), alkalized halloysite (alk-HNT), and HMDS-modified halloysite (m-HNT) were processed in the molten state in a Brabender mixer chamber. On SEM/EDS micrographs of HDPE composites with silanized HNT, a change in surface characteristics from smooth to ductile was observed. Higher melting point values based on differential scanning calorimetry (DSC) analysis of HDPE composites with 5%wt silanized halloysite in comparison with HNT and alk-HNT of, respectively, 2.2% and 1.4% were found, which indicates a slight beneficial influence of the filler on the quality of ordering of the crystalline phase of the matrix.

Post-consumer high-density polyethylene matrix reinforced by sugarcane bagasse fibers treated in stearic acid solution

The study aimed to advance composite technology by exploring the potential of recycled materials, specifically high-density polyethylene (HDPE) composites reinforced with sugarcane bagasse fibers. This research not only addresses environmental concerns by utilizing recyclable materials but also aims to offer significant technical, economic, and social advantages. The investigation focused on formulating and evaluating these composites, considering varying proportions of untreated sugarcane bagasse fibers and examining the effects of chemical treatment with stearic acid at different temperatures. Using a conical twin-screw extruder and injector, the researchers produced and analyzed the composites both morphologically and mechanically. The principal findings indicated that the inclusion of untreated fibers improved the stiffness and tensile strength of the composites. Nevertheless, adhesion between the fibers and the matrix was compromised, especially with higher fiber concentrations. Chemical treatment at 40 °C significantly improved fiber/matrix interactions, thereby enhancing the reliability and mechanical properties of the composites. This treatment led to substantial increases in tensile and compressive strengths, particularly noticeable in composites containing 10%–15% fiber by weight. These results not only demonstrate the feasibility of using recycled HDPE and sugarcane bagasse fibers in composite materials but also suggest avenues for further exploration. Future research could delve deeper into optimizing chemical treatment processes to achieve even better adhesion and mechanical performance. Moreover, exploring broader applications in industries such as automotive, aerospace, naval, civil engineering, and packaging could unlock new opportunities for these sustainable composites. This study thus paves the way for advancing composite technology towards more environmentally friendly and economically viable solutions.

Wear-Resistant Low-friction Atmospheric Pressure Plasma Spray Coatings for Sustainable (Bio-based Recyclable) Materials

Coatings from polyetheretherketone (PEEK), polyamide 12 (PA12), molybdenumdisulfide (MoS2), zinc (Zn), and graphite (C) powder mixtures were deposited on PA6, PA12, and PEEK substrates by an atmospheric pressure plasma (APP) spray jet system. Several tenth of µm thick coatings on PA6 and PA12 substrates result in an almost halved surface roughness Ra ~8 µm, Rq ~10 µm and Rz ~60 µm, whereas a significant increase of all surface roughness parameters is observed for PEEK substrates (Ra < 1 µm → 4 µm, Rq < 1 µm → 5 µm, Rz < 5 µm → 20 µm). The surface roughness, powder composition, and selected APP process parameter strongly influence the coefficient of friction (COF) and specific wear rate ki of the APP coatings in rotational ball-on-disc tribological testing. The COF of PA12/MoS2/C coatings on PA6 substrates manufactured by selective laser sintering (SLS) is ~0.2 after 628 m sliding distance, resulting in a very low calculated ki of 6.3 × 10−7 mm3/Nm. A similarly low COF and ki was observed for PEEK coatings deposited at a current of 75 A and 60 mm jet–substrate distance on SLS PA12 substrate. Although the COF of Zn/C/MoS2 coatings on PEEK drops down below 0.1 after 1884 m sliding distance under nitrogen atmosphere the corresponding ki of 5.6 × 10−5 mm3/Nm is higher. Still all calculated specific wear rates are significantly lower than the reported values of polyamide-polytetrafluorethylene (PTFE)-polyethylene composites (1.9–8.0 × 10−2 mm3/Nm) and partly even outperform PEEK-PTFE composites (1.0 × 10−7–2.5 × 10−6), currently applied in demanding wear regimes.