This study presented the synthesis and characterization of polyester block polyamide hot melt adhesives (PPHMAs) with high adhesion strength and toughness. The PPHMAs demonstrated an adhesion strength of 11.04 MPa and toughness of 22.54 MJ·m−3, making them suitable for various substrates such as aluminum, copper, and stainless steel. The polyamide segments synthesized from dimer acid and 2-methyl-1,5-diaminopentane exhibited characteristics of softness and high elongation. Using isophorone diamine as a reinforcing agent introduced a stable six-membered ring structure, which enhanced the polymer's rigidity and strength, thus meeting the requirements for polyamide segments to function as the hard segments in block polymers. A trace amount of Tris (2-aminoethyl) amine provided the cross-linking sites which are similar to those in neuronal structures. The polyester segments, which were synthesized from poly (propylene glycol) diglycidyl ether and sebacic acid, served as the soft segments in the block polymer and were connected to the hard segment via amide bonds. The addition of the polyester segments enhanced the non-covalent molecular interactions within PPHMAs, leading to dynamic crosslinking properties. The adhesive maintained stable adhesion even after six cycles, which showcased its durability. Furthermore, the PPHMAs exhibited notable chemical resistance. It retained over 60 % adhesion strength after exposure to some chemical solvents including artificial seawater, 5 % NaOH solution, 5 % HCl solution, and DMSO for 24 h. These findings offered a novel approach to enhancing the adhesion strength and toughness of conventional thermoplastic hot melt adhesives.
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