Polyhydroxybutyrate Research Articles

Development of PBS/Nano Composite PHB-Based Multilayer Blown Films with Enhanced Properties for Food Packaging Applications.

Biobased and biodegradable plastics have emerged as promising alternatives to conventional plastics offering the potential to reduce environmental impacts while promoting sustainability. This study focuses on the production of multilayer blown films with enhanced functional properties suitable for food packaging applications. Films were developed through co-extrusion in a three-layer film configuration, with Polybutylene Succinate (PBS) and Polybutylene Succinate Adipate (PBSA) as the external and internal layers, respectively. The functional layer consisted of Polyhydroxybutyrate (PHB) enhanced with nanoclays Cloisite® 30B at varying weight ratios. Films were also processed by manipulating the extruder screw speed of the functional layer to investigate its impact on the functional properties. Rheology, mechanical strength, and barrier performance were characterised to establish correlations between processing conditions and functional layer blends (Cloisite® 30B/PHB) on the properties of the resultant films. Rheological test results indicated that the system with 5% Cloisite® had the best polymer/nanofiller matrix dispersion. Mechanical and permeability tests showed that by varying the process conditions (the alteration of the thickness of the functionalized layer) resulted in an improvement in mechanical and barrier properties. Furthermore, the addition of the nanofiller resulted in a stiffening of the film with a subsequent decrease in permeability to oxygen and water vapour.

Chemical Synthesis of Atactic Poly-3-hydroxybutyrate (a-P3HB) by Self-Polycondensation: Catalyst Screening and Characterization.

Poly-3-hydroxybutyrate (P3HB) is a biodegradable polyester produced mainly by bacterial fermentation in an isotactic configuration. Its high crystallinity (about 70%) and brittle behavior have limited the process window and the application of this polymer in different sectors. Atactic poly-3-hydroxybutyrate (a-P3HB) is an amorphous polymer that can be synthesized chemically and blended with the isotactic P3HB to reduce its crystallinity and improve its processability Ring-opening polymerization (ROP) is the most cited synthesis route for this polymer in the literature. In this work, a new synthesis route of a-P3HB by self-polycondensation of racemic ethyl 3-hydroxybutyrate will be demonstrated. Different catalysts were tested regarding their effectiveness, and the reaction parameters were optimized using titanium isopropoxide as the catalyst. The resulting polymers were compared by self-polycondensation for their properties with those of a-P3HB obtained by the ROP and characterized by Fourier transform infrared spectroscopy (FTIR) and gel permeation chromatography (GPC), and the double bond content (DBC) was determined by UV-VIS spectroscopy by using 3-butenoic acid as a standard. Additionally, a life cycle analysis (LCA) of the new method of synthesizing has been carried out to assess the environmental impact of a-P3HB.

Evaluation of the effects of decellularized umbilical cord Wharton's Jelly ECM on polyhydroxy butyrate electrospun scaffolds: A new strategy for cartilage tissue engineering

The field of regenerative medicine has recently witnessed the emergence of the allogeneic decellularized extracellular matrix as a scaffold with natural biological signals in tissue engineering. In the present study, to prevent immune rejection and disease transmission, Wharton's Jelly extracellular matrix (WJM) derived from the human umbilical cord was first decellularized (DWJM). Eventually, the fibrous scaffolds based on poly 3-hydroxybutyrate (PHB) and five different concentrations (0, 1, 3, 5, and 10 wt%) of DWJM were fabricated through electrospinning. The results demonstrate reducing the diameter of the fibers, improved mechanical properties, hydrophilicity, and degradation rate in the scaffold containing 3 wt % DWJM. Excellent biocompatibility and increased chondrocyte cell adherence rate on the substrate of PHB-DWJM 3 % scaffolds compared with pure PHB scaffolds can be attributed to the high amounts of Collagen, sulfated glycosaminoglycans (GAGs), and hyaluronic acid (HA) in the DWJM. In conclusion, the physicochemical properties and biological activities of PHB-DWJM scaffolds indicate that blending DWJM with PHB electrospun scaffold can provide a suitable environment for articular cartilage tissue regeneration.

Innovative perspective for the cleaning of historical iron heritage: novel bio-organogel for the combined removal of undesired organic coatings and corrosion

An innovative green organogel was designed to simultaneously tackle inorganic compounds (i.e., iron corrosion) and organic substances (i.e., acrylic coatings) as undesired materials possibly present on the surface of altered indoor metal artworks. Poly-3-hydroxybutyrate (PHB), ethyl lactate (EL), and deferoxamine B (DFO) were employed in the formulation as thickening agent, organic solvent, and complexing agent, respectively, aiming to propose a sustainable and less harmful chemical cleaning method for metal care. The components were selected because they are bio-sourced, renewable, biodegradable, and non- or low-toxic materials. A multi-modal protocol of analysis was carried out to characterise the newly designed PHB-EL-DFO organogel. The cleaning performance of the novel formulation was assessed on mild steel mock-ups presenting both corrosion and organic coating to be removed. The conducted multi-analytical approach verified that the PHB-EL-DFO gel was able to tackle the two undesired materials simultaneously in an adjustable and easy-to-use way thanks to a modular application.

Microorganism-mediated denitrogenation of aquaculture systems provoked by poly-β-hydroxybutyrate (PHB)

The biodegradable polymer poly-β-hydroxybutyrate (PHB) is a promising carbon source for biological mitigation of nitrogen pollution, a significant problem in aquaculture that physical and chemical methods have not provided a comprehensive solution. Here we investigated the impact of PHB on the zero-water-change largemouth bass culture by 30- and 40-day experiments. PHB loaded into the filter circulation pump at 4 g L−1, optimum value determined by the first experiment, significantly reduced the levels of nitrate by 99.65%, nitrite by 95.96%, and total nitrogen by 85.22% compared to the control without PHB. PHB also significantly increased denitrifying bacteria (e.g., Proteobacteria and Fusobacteria) and expression of denitrification genes (e.g., nirK and nirS) in the microbial community, improving growth and health parameters of largemouth bass. While the impact may vary in other culture systems, PHB thus demonstrated its remarkable utility in aquaculture, highlighting ecological assessment and application to larger aquaculture operations as future considerations.

Biosynthesis of polyhydroxybutyrate from methane and carbon dioxide using type II methanotrophs

Methane (CH4) and carbon dioxide (CO2) are the dominant greenhouse gases (GHGs) that are increasing at an alarming rate. Methanotrophs have emerged as potential CH4 and CO2 biorefineries. This study demonstrated the synchronous incorporation of CH4 and CO2 into polyhydroxybutyrate (PHB) for the first time using 13C-labeling experiments in methanotrophs. By supplying substantial amounts of CO2, PHB content was enhanced in all investigated type II methanotrophic strains by 140 %, 146 %, and 162 %. The highest content of PHB from CH4 and CO2 in flask-scale cultivation reached 38 % dry cell weight in Methylocystis sp. MJC1, in which carbon percentage in PHB from CO2 was 45 %. Flux balance analysis predicted the critical roles of crotonyl-CoA carboxylase/reductase and phosphoenolpyruvate carboxylase in CO2 recycling. This study provided proof of the conversion of GHGs into a valuable and practical product using methanotrophic bacteria, contributing to addressing GHG emissions.

Enhancing melt-processing and 3D printing suitability of polyhydroxybutyrate through compounding with a bioplasticizer derived from the valorization of levulinic acid and glycerol

In the near future, polyhydroxybutyrate (PHB) may become a valuable widespread alternative to the conventional fossil-based commodity plastics, if drawbacks related to its melt-processability and mechanical properties are overcome. In this work, PHB disadvantages are mitigated by compounding with glycerol trilevulinate (GT) bioplasticizer. The additive synthesis has been studied and optimized, starting from bio-based reagents that are wastes from other productions. GT has shown a remarkable plasticizing effect, making it to compete with commercial green plasticizers, for which several health concerns have recently arisen. The hindrance of GT allowed to increase the free space among the polymeric chains, producing a reduction of the glass transition temperature of PHB of approx. 10 °C with only 5 wt% of additive. The same content of GT also decreases the typical high stiffness of PHB of approx. 30 % and reduces its melt viscosity of 28 %, which are similar or even better plasticization effects that can be obtained with commercial plasticizers. Moreover, GT has made PHB suitable for extrusion to obtain filaments and fabrication of complex architectures by injection-molding and 3D printing, importantly reducing the processing temperature from 200 to 180 °C, thus limiting the associated thermal degradation phenomena. This work opens a new approach based on polymer-compounding to simply mitigate the limiting properties of polyhydroxyalkanoates towards a new class of sustainable commodity plastics.

Methylosinus trichosporium OB3b bioaugmentation unleashes polyhydroxybutyrate-accumulating potential in waste-activated sludge

BackgroundWastewater treatment plants contribute approximately 6% of anthropogenic methane emissions. Methanotrophs, capable of converting methane into polyhydroxybutyrate (PHB), offer a promising solution for utilizing methane as a carbon source, using activated sludge as a seed culture for PHB production. However, maintaining and enriching PHB-accumulating methanotrophic communities poses challenges.ResultsThis study investigated the potential of Methylosinus trichosporium OB3b to bioaugment PHB-accumulating methanotrophic consortium within activated sludge to enhance PHB production. Waste-activated sludges with varying ratios of M. trichosporium OB3b (1:0, 1:1, 1:4, and 0:1) were cultivated. The results revealed substantial growth and methane consumption in waste-activated sludge with M. trichosporium OB3b-amended cultures, particularly in a 1:1 ratio. Enhanced PHB accumulation, reaching 37.1% in the same ratio culture, indicates the dominance of Type II methanotrophs. Quantification of methanotrophs by digital polymerase chain reaction showed gradual increases in Type II methanotrophs, correlating with increased PHB production. However, while initial bioaugmentation of M. trichosporium OB3b was observed, its presence decreased in subsequent cycles, indicating the dominance of other Type II methanotrophs. Microbial community analysis highlighted the successful enrichment of Type II methanotrophs-dominated cultures due to the addition of M. trichosporium OB3b, outcompeting Type I methanotrophs. Methylocystis and Methylophilus spp. were the most abundant in M. trichosporium OB3b-amended cultures.ConclusionsBioaugmentation strategies, leveraging M. trichosporium OB3b could significantly enhance PHB production and foster the enrichment of PHB-accumulating methanotrophs in activated sludge. These findings contribute to integrating PHB production in wastewater treatment plants, providing a sustainable solution for resource recovery.Graphical abstract

Polyhydroxyalkanoate Production by Actinobacterial Isolates in Lignocellulosic Hydrolysate

Polyhydroxyalkanoate (PHA) polymers are environmentally friendly alternatives to conventional plastics. In support of a circular bioeconomy, they can be produced by growing microbial strains in waste materials, including lignocellulosic biomass, such as Canola fines (straw). In this study, PHA and polyhydroxybutyrate (PHB) production by a selection of seven wild-type actinobacterial strains, including three strains of Gordonia species, were assessed. When grown in defined media and hydrolysates of Canola fines, the highest amounts of PHB were produced by Nocardia gamkensis CZH20T (0.0476 mg/mL) and Gordonia lacunae BS2T (0.0479 mg/mL), respectively. Six strains exhibited a substrate preference for cellobiose over glucose, xylose, and arabinose in the hydrolysates. Analysis of Fourier transform infrared spectra indicated that the strains produced co-polymers of short- and medium-chain-length PHAs. None of the core phaABC genes were found on defined operons in the genomes of the top PHB-producing strains (all Gordonia strains, N. gamkensis CZH20T, and Streptomyces sp. strain HMC19). The Gordonia strains all harbored three phaA genes, a single phaB gene, and, with the exception of strain BG1.3 (with two predicted phaC genes), a single phaC gene. Predictive analyses of the proteins likely to be translated from the phaC genes revealed PhaC proteins of 37.7–39.2 kDa from Gordonia sp. strain BG1.3, G. lacunae BS2T, and N. gamkensis CZH20T; PhaC proteins of 106.5–107 kDa from Gordonia sp. strain JC51; and the second PhaC from Gordonia sp. strain BG1.3 and N. gamkensis CZH20T, possibly representing a new class of PHA synthases.

Stability and release mechanism of double emulsification (W1/O/W2) for biodegradable pH-responsive polyhydroxybutyrate/cellulose acetate phthalate microbeads loaded with the water-soluble bioactive compound niacinamide

Microbeads of biodegradable polyhydroxybutyrate (PHB) offer environmental benefits and economic competitiveness. The aim of this study was to encapsulate a water-soluble bioactive compound, niacinamide (NIA), in a pH-responsive natural matrix composed of PHB and cellulose acetate phthalate (CAP) by double emulsification (W1/O/W2) to improve the encapsulation efficiency (%EE) and loading capacity (%LC). PHB was produced in-house by Escherichia coli JM109 pUC19-23119phaCABA-04 without the inducing agent isopropyl β-D-1-thiogalactopyranoside (IPTG). The influences of PHB and polyvinyl alcohol (PVA) concentrations, stirring rate, PHB/CAP ratio and initial NIA concentration on the properties of NIA-loaded pH-responsive microbeads were studied. The NIA-loaded pH-responsive PHB/CAP microbeads exhibited a spherical core-shell structure. The average size of the NIA-loaded pH-responsive microbeads was 1243.3 ± 11.5 μm. The EE and LC were 33.3 ± 0.5 % and 28.5 ± 0.4 %, respectively. The release profiles of NIA showed pH-responsive properties, as 94.2 ± 3.5 % of NIA was released at pH 5.5, whereas 99.3 ± 2.4 % of NIA was released at pH 7.0. The NIA-loaded pH-responsive PHB/CAP microbeads were stable for >90 days at 4 °C under darkness, with NIA remaining at 73.65 ± 1.86 %. A cytotoxicity assay in PSVK1 cells confirmed that the NIA-loaded pH-responsive PHB/CAP microbeads were nontoxic at concentrations lower than 31.3 μg/mL, in accordance with ISO 10993-5.

A comparative study of thermal and morphological properties of polyhydroxybutyrate/bentonite clay and polyhydroxybutyrate/organically modified nanoclay composites

AbstractBacterial biopolymers are polymeric materials that are produced by microorganisms. Due to its inherent brittleness and slow crystallization rate, it has limited industrial applications. Polyhydroxybutyrate (PHB) composites have been created to tackle these problems by combining non‐modified clay and organically modified nanoclay. In this study, 3 wt % of two different kinds of clays were incorporated to PHB through melt mixing method to prepare composites of PHB/bentonite Clay (BC) and PHB/organically modified nanoclay (Cloisite 30B (C30B)). The characteristics of PHB and its composites were investigated to study their thermal, rheological, morphological, surface properties and biodegradability. The study showed that the incorporation of C30B and BC into the PHB matrix improved the crystallization temperature to 97.30 and 96.82°C respectively as compared to the crystallization temperature of the PHB matrix as 88.79°C. The increased result of storage modulus (G') and loss modulus (G") in its rheological analysis confirmed that there was proper melt intercalation in case of both PHB/C30B and PHB/BC composite. The morphological characteristics results provide less coagulation and good clay distribution over the polymer matrix which leads to improved contact angle of 66.60° and 68.15° in case of PHB/BC and PHB/C30B respectively. Further both the composites and PHB film showed biodegradation characteristics. In the realm of nanocomposite films for various applications, where the cost is the major consideration, the PHB/BC composite films are promising economical solution in place of high cost PHB/C30B nanocomposite films.Highlights The BC/PHB and C30B/PHB composite films were developed using a micro‐compounder. Each films having a thickness 0.6 mm was extruded using a die. Uniform dispersion of clay is characterized from SEM. PHB with clay, boosted complex viscosity, storage, and loss modulus. PHB decomposes readily in compost, as do PHB/C30B and PHB/BC composites.

Iron bioleaching and polymers accumulation by an extreme acidophilic bacterium

In many European regions, both local metallic and non-metallic raw materials are poorly exploited due to their low quality and the lack of technologies to increase their economic value. In this context, the development of low cost and eco-friendly approaches, such as bioleaching of metal impurities, is crucial. The acidophilic strain Acidiphilium sp. SJH reduces Fe(III) to Fe(II) by coupling the oxidation of an organic substrate to the reduction of Fe(III) and can therefore be applied in the bioleaching of iron impurities from non-metallic raw materials. In this work, the physiology of Acidiphilium sp. SJH and the reduction of iron impurities from quartz sand and its derivatives have been studied during growth on media supplemented with various carbon sources and under different oxygenation conditions, highlighting that cell physiology and iron reduction are tightly coupled. Although the organism is known to be aerobic, maximum bioleaching performance was obtained by cultures cultivated until the exponential phase of growth under oxygen limitation. Among carbon sources, glucose has been shown to support faster biomass growth, while galactose allowed highest bioleaching. Moreover, Acidiphilium sp. SJH cells can synthesise and accumulate Poly-β-hydroxybutyrate (PHB) during the process, a polymer with relevant application in biotechnology. In summary, this work gives an insight into the physiology of Acidiphilium sp. SJH, able to use different carbon sources and to synthesise a technologically relevant polymer (PHB), while removing metals from sand without the need to introduce modifications in the process set up.

Biodegradable polyhydroxybutyrate microfiber membranes decorated with photoactive Ag‐TiO2 nanoparticles for enhanced antibacterial and anti‐biofouling activities

AbstractDeveloping advanced materials with antibacterial and antifouling activities offers an adequate protection solution against surface bacterial contamination—a common cause of infection threatening human health. The current work reports the preparation of polyhydroxybutyrate (PHB) microfiber membranes decorated with photoactive Ag‐TiO2 nanoparticles using electrospinning coupled with dip‐coating methods. The decoration of Ag‐TiO2 nanoparticles strongly enhances the antibacterial properties of prepared membranes, particularly under light illumination, thanks to their photocatalytic activity. The best‐performing sample exhibits potent antibacterial efficiency exceeding 99% against Escherichia coli and Staphylococcus epidermidis after 3 and 1 h of exposure to low‐power commercial LED light, respectively. The prepared samples also display excellent reusability with an insignificant antibacterial activity decrease after three cycles (<2% loss in antibacterial efficiency). Furthermore, these samples effectively prevent bacterial fouling due to their potent antibacterial properties. Notably, despite the strong antibacterial effect, decorated Ag‐TiO2 nanoparticles promote the adhesion of microorganisms, accelerating the biodegradation of PHB microfibers. As a result, the prepared microfiber membranes with nanoparticle decoration exhibit biodegradability comparable to the non‐decorated membrane, with the soil degradation rates reaching almost 99% after only 6 weeks.

Prolonged soybean absence in the field selects for rhizobia that accumulate more polyhydroxybutyrate during symbiosis

AbstractDuring symbiosis, C that rhizobia respire to power N fixation can be stored as polyhydroxybutyrate (PHB), shown to support rhizobia survival under laboratory starvation. We collected soil in 2015 from four replicate plots per treatment in two long‐term experiments at Waseca, MN. Treatments differed in the intervals between soybean [Glycine max (L.) Merr.] hosts. We measured PHB accumulation in eight nodules per plant from four soybean (cv. MN0095) trap plants per soil sample. Trap plants were arranged in a greenhouse, common‐garden experiment, and PHB accumulation was measured using flow cytometry. Treatments sampled after long intervals without soybean (greater than 2 years) showed a greater relative abundance of high‐PHB strains. Treatments sampled after the first year of soybean following 5 years of a non‐host crop showed a decreased relative abundance of high‐PHB strains, compared to treatments sampled after long intervals without soybean. The latter result is consistent with the hypothesis (not tested directly here) that some high‐PHB strains were “sanctioned” by plants as less beneficial. Our results suggest that rhizobia strains with the tendency to allocate more C to N fixation at the expense of PHB accumulation may be less likely to persist where soybean is grown infrequently or where soil conditions make PHB particularly valuable. However, with typical 2‐year rotations in Minnesota, differences in PHB storage are unlikely to have a major effect on the relative survival of strains.

Biosynthesis of bioplastic polyhydroxybutyrate (PHB) from microbes isolated from paddy/sugarcane fields and fabrication of biodegradable thin film

Polyhydroxybutyrate (PHB) is a polyhydroxyalkanoate (PHA) family microbial polyester. Three Gram-negative bacteria that produce PHB, Acinetobacter baumannii, Enterobacter hormaechei, and Pseudomonas xanthomarina were isolated and cultured in nitrogen-limited minimal salt media. The pH and culture media were further optimized with various glucose and peptone as carbon and nitrogen sources to improve PHB production. FTIR, UV–vis, NMR, TGA, and XRD were used to characterize the PHB produced. The optimal pH for PHB production by Acinetobacter baumannii, Enterobacter hormaechei, and Pseudomonas xanthomarina was discovered to be 6.5, 7.5, and 7.5, respectively. P. xanthomarina produced the highest PHB (7.5 gm/L) in the optimized culture media. Furthermore, PHB-starch thin films were prepared and characterized by XRD before their biodegradability was investigated. The degradation study reveals that 25% of PHB-starch blended thin film has been degraded within 30 days.

Preparation, characterization and evaluation of HPβCD-PTX/PHB nanoparticles for pH-responsive, cytotoxic and apoptotic properties

Paclitaxel (PTX) is a potent anticancer drug. However, PTX exhibits extremely poor solubility in aqueous solution along with severe side effects. Therefore, in this study, an inclusion complex was prepared between PTX and hydroxypropyl-β-cyclodextrin (HPβCD) by solvent evaporation to enhance the drug's solubility. The HPβCD-PTX inclusion complex was then encapsulated in poly-3-hydroxybutyrate (PHB) to fabricate drug-loaded nanoparticles (HPβCD-PTX/PHB NPs) by nanoprecipitation. The HPβCD-PTX/PHB NPs depicted a higher release of PTX at pH 5.5 thus demonstrating a pH-dependent release profile. The cytotoxic properties of HPβCD-PTX/PHB NPs were tested against MCF-7, MDA-MB-231 and SW-620 cell lines. The cytotoxic potential of HPβCD-PTX/PHB NPs was 2.59-fold improved in MCF-7 cells in comparison to free PTX. Additionally, the HPβCD-PTX/PHB NPs improved the antimitotic (1.68-fold) and apoptotic (8.45-fold) effects of PTX in MCF-7 cells in comparison to PTX alone. In summary, these pH-responsive nanoparticles could be prospective carriers for enhancing the cytotoxic properties of PTX for the treatment of breast cancer.

Effects of methane to oxygen ratio on cell growth and polyhydroxybutyrate synthesis in high cell density cultivation of Methylocystis sp. MJC1.

Polyhydroxybutyrate (PHB) production through CH4 conversion by methanotrophs offers a solution for greenhouse gas emissions and plastic waste concerns. In this study, we aimed to achieve high cell density cultivation of Methylocystis sp. MJC1 for efficient PHB production. Cultivating MJC1 using CH4 and air (3:7, v/v) yielded a final cell density of 52.9 g/L with a 53.7% (28.4 g/L) PHB content after 210 h, showcasing PHB mass production potential. However, long-term cultivation led to a low volumetric productivity of 0.200g/L/h. To address this, we conducted cultivation at various O2/CH4 ratios using O2 instead of air, which significantly improved the PHB productivity. Under high O2 conditions (O2/CH4 ratio of 1.5), biomass productivity increased 1.51-fold compared to that under low O2 conditions in the same time frame; however, PHB accumulation was delayed. Using an equal ratio of CH4 and O2 induced active cell growth and selective PHB production, achieving the highest PHB productivity (0.365 g/L/h) with a final cell density of 55.9 g/L and PHB content of 61.7% (34.5 g/L) in 162 h. This study highlighted the significance of the O2/CH4 ratio in CH4 conversion and PHB production by M. sp. MJC1.

Synergistic effects of nucleating agent, chain extender and nanocrystalline cellulose on PLA and PHB blend films: Evaluation of morphological, mechanical and functional attributes

The current study focuses on reactive extrusion of poly (lactic acid) (PLA) and polyhydroxybutyrate (PHB) based blend films using epoxide styrene–acrylic (ESA) chain extender, pentaerythritol (PEOL) as a nucleating agent and cellulose nanocrystal (CNC). The blown films were subjected to various mechanical, thermal, barrier, and microstructural analyses to determine their suitability for packaging. Test results indicated that the incorporation of 0.5 wt% of chain extender significantly improved the elastic modulus and yield strength of PLA/PHB blend films. Further addition of 1 wt% of PEOL improved the crystallinity as well as mechanical strength in the films. FTIR analysis suggested chain conformations in different crystalline regions of PLA/PHB blend films whereas nucleation density and arrangement in crystal growth have been analysed by POM and SEM micro graphical studies. Additionally, the presence of CNCs within the PLA/PHB blend films showed an improved water vapour transmission rate (WVTR) of 90.53 g/m2.day revealing the creation of a tortuous path. Evaluation of optimum glossiness and haze of the films were done and the co-efficient of friction analysis depicted more anti-slip properties of the films.

Experimental investigation of PCL‐based composite material fabricated using solvent‐cast 3D printing process

AbstractBone tissue engineering relies on scaffolds with enhanced mechanical properties, achievable through 3D printing techniques. Our study focuses on enhancing mechanical properties using a solvent‐cast 3D printing method. For this, poly‐ε‐caprolactone (PCL) reinforced with polyhydroxybutyrate (PHB), and synthetic fluorapatite (FHAp) nanopowders were utilized, immersed in a solution of dichloromethane (DCM) and dimethylformamide (DMF). Sol–gel method was used to synthesized FHAp, and the XRD pattern confirmed crystalline FHAp presence, with notable peaks at 2θ values of 31.937°, 33.128°, 32.268°, and 25.864°. Moreover, composites exhibited nonchemical PCL‐PHB/FHAp interactions, with PHB and FHAp crystallographic planes evident. Surface roughness, assessed via RMS values, showed progressive increases with higher PHB and FHAp content. Tensile strength peaked at 19% wt/v of PHB, with varied effects of FHAp. Compressive strength reached its apex at 30% wt/v of FHAp, with higher PHB content consistently enhancing strength. Flexural strength notably increased with PHB, peaking at 19% wt/v, and further with FHAp. Young's modulus rose with both PHB and FHAp content. Hardness increased with PHB and FHAp, notably peaking at 30% wt/v of FHAp. Cell viability improved with PHB, showing varied responses to FHAp. Hemocompatibility evaluations indicated low hemolysis percentages, especially in balanced PHB/FHAp compositions. These findings highlight the crucial role of composite compositions in tailoring mechanical and biological properties for optimal bone scaffold design, promising advancements in tissue regeneration technologies.

Production of polyhydroxybutyrate from industrial flue gas by microbial electrosynthesis

The aim of this work was to produce the biopolymer polyhydroxybutyrate (PHB) from industrial flue gas as CO2 source and electrolysis originating hydrogen via microbial electrosynthesis. Besides the laboratory experiments, the experiments were carried out under industrial conditions directly on-site in a cogeneration plant. We were able to demonstrate that the use of flue gas as a CO2 source has no detectable negative effect on bacterial growth and PHB production in comparison to a pure gas mixture. In an electrochemical H-cell 333 ± 44 mg L−1 PHB were obtained, which corresponds to a PHB content of 43 ± 3 % of the cell dry weight. By using flue gas for the production of the biopolymer PHB, not only CO2 emissions are reduced, but also possible environmental pollution from non-biodegradable plastics. To the best of our knowledge, this is the first time that the production of PHB from flue gas has been demonstrated using Cupriavidus necator.