This study employs the thin film design software TFCale to successfully design and realize a high-efficiency polarization beam splitter suitable for the visible light wavelength range of 400-700 nm, with incident angles between 40 and 50. The design objective was to achieve near 100% reflectance for S-polarized light and near 100% transmittance for P-polarized light. By optimizing the refractive index, thickness, and multilayer structure of the thin film materials, we achieved high-performance optical characteristics. During the design process, we conducted an in-depth investigation of the optical constants of various materials and combined the interference effects of multilayer films to ensure the desired polarization splitting effect within the specified range of incident angles. Simulation results indicate that the film exhibits high-efficiency polarization separation across the entire visible spectrum: the reflectance of S-polarized light remains above 80% within a certain angular range, and the transmittance of P-polarized light also remains above 80%. This high-efficiency polarization beam splitter has broad application prospects in optical instruments, laser systems, display technologies, and other fields requiring precise polarization control. Its superior performance not only enhances the efficiency and accuracy of optical systems but also provides valuable references for future optical thin film design. The study demonstrates that using TFCale for thin film design is an effective method to meet complex optical performance requirements and offers reliable solutions for practical applications
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