Pneumatic Microvalves Research Articles

Fabrication and simulation of a microvalve for molecular communication control on a chip

In recent years, microvalves have become increasingly significant in microfluidic structures. In microfluidic devices, these microvalves are crucial to controlling fluid flow. Due to their ability to precisely manipulate and adjust the fluid, these structures are more efficient in applications, particularly in medicine, drug delivery, protein analysis, microscale communication, and chemical processes. Utilizing a numerical model for the design and fabrication of a microvalve results in the development of a more optimized and efficient structure. Microvalves can be generally divided into active and passive categories. This research focuses on the design and fabrication of a pneumatic microvalve, which falls under the category of active microvalves. This structure has two distinct chambers that allow for microscale communication. The microvalve is constructed using two layers, where the upper layer controls the lower layer, which contains fluid flow through pneumatic pressure. The performance of the system was evaluated through experimental analysis. The microchannel passage remained obstructed when the flow rates were set to 0.2 ml/h and when maintaining a constant pump pressure of 15 psi. However, the fluid flow is connected even when the pressure is cut off. We believe this structure will impact diverse applications, including molecular communication.

A multifunction flow channel switching module for multi-column capillary gas chromatography using silicon pneumatic microvalves

Decades ago, multi-column GC was developed for separating analytes which cannot be separated with a single column by switching the flow channels and introducing them into multiple columns. Formerly, a channel switching system consisted of stainless-tube-type packed columns and multi-port switching valves which were connected by stainless-steel pipes. These systems utilizing packed columns are still widely used today, mainly for gas analysis, especially for refinery gas analysis and natural gas analysis related to oil refining. However, there have been no new development updates in terms of hardware for decades. Since multi-port switching valves are used, there are problems such as the high frequency of valve replacements due to wear of seals, high running costs as well as long downtimes. In recent years, a heart-cutting multidimensional capillary GC using pressure switching devices such as the Deans switch has been put into practical use. Compared to the switching valves, the pressure switching devices have no wearing parts and are maintenance-free. Multi-dimensional capillary GC using the pressure-switching method cannot be applied to the analysis of low-boiling-point gasses because the retention capacity of the capillary column is low and the column inlet pressure is far from the optimum value for switching. Because of this another related factors, it has not been able to completely replace the traditional methods. In this study, an ON/OFF type silicon pneumatic microvalve was designed and fabricated by semiconductor manufacturing technology, and a flow channel switching module was developed by mounting microvalves on a metallic channel plate which is made by diffusion bonding. The flow channel switching module using silicon pneumatic microvalves has a heat resistance of up to 310 °C, can withstand pressures up to 1.5 MPA or more, and a durability that can withstand over 2 million opening and closing operations. In addition, the reproducibility of the gas sample analysis showed good reproducibility values of RSD 0.1% or less for peak areas and RSD 0.01 to 0.04% for retention time. Flow path switching without the use of pressure switching simplifies method development in several ways. For instance, by incorporating the use of valves that can be opened and closed independently, it was possible to integrate several methods such as heart cut, precut, column switching, and backflushing flow path layouts.

Size-Based Sorting and In Situ Clonal Expansion of Single Cells Using Microfluidics

Separation and clonal culture and growth kinetics analysis of target cells in a mixed population is critical for pathological research, disease diagnosis, and cell therapy. However, long-term culture with time-lapse imaging of the isolated cells for clonal analysis is still challenging. This paper reports a microfluidic device with four-level filtration channels and a pneumatic microvalve for size sorting and in situ clonal culture of single cells. The valve was on top of the filtration channels and used to direct fluid flow by membrane deformation during separation and long-term culture to avoid shear-induced cell deformation. Numerical simulations were performed to evaluate the influence of device parameters affecting the pressure drop across the filtration channels. Then, a droplet model was employed to evaluate the impact of cell viscosity, cell size, and channel width on the pressure drop inducing cell deformation. Experiments showed that filtration channels with a width of 7, 10, 13, or 17 μm successfully sorted K562 cells into four different size ranges at low driving pressure. The maximum efficiency of separating K562 cells from media and whole blood was 98.6% and 89.7%, respectively. Finally, the trapped single cells were cultured in situ for 4-7 days with time-lapse imaging to obtain the lineage trees and growth curves. Then, the time to the first division, variation of cell size before and after division, and cell fusion were investigated. This proved that cells at the G1 and G2 phases were of significantly distinct sizes. The microfluidic device for size sorting and clonal expansion will be of tremendous application potential in single-cell studies.

Single-cell sorting using integrated pneumatic valve droplet microfluidic chip

Single-cell analysis and sorting have been increasingly prevalent in scientific study and industry in recent years. Droplet-based microfluidic systems are significant tools for single cell separation due to the advantages of high-throughput screening flux and relatively simple chip manufacturing. Herein, this work integrated single-cell droplet generation, incubation, and sorting functions into a single microfluidic chip using pneumatic microvalve for single-cell screening of hybridoma cells. The chip realized the generation, storage, incubation, and assay sorting of droplets in order by adjusting the switch of the microvalve. Numerical methods were used to simulate the effects of membrane size and pressure on valve deformation. Incubation results showed that fluorescent signals were generated in the droplets containing both hybridoma cells and microspheres under the control of pneumatic microvalves. In addition, the purity of target droplets was increased from 4.87% before sorting to 89.70% after sorting using fluorescence-activated droplet sorting platform, demonstrating the feasibility of the integrated chip with a pneumatic valve for single-cell screening. The integrated chip is proved to be operated efficiently with minimum cell loss and human labor through reducing the risk of droplet fusion and facilitating the development of automated devices. So, the present study provides an integrated design for microdroplet-based single-cell sorting with various applications, such as single-cell sequencing, antibody screening, and directed evolutionary studies.

Generation of Dynamic Concentration Profile Using A Microfluidic Device Integrating Pneumatic Microvalves.

Generating and maintaining the concentration dilutions of diffusible molecules in microchannels is critical for high-throughput chemical and biological analysis. Conventional serial network microfluidic technologies can generate high orders of arbitrary concentrations by a predefined microchannel network. However, a previous design requires a large occupancy area and is unable to dynamically generate different profiles in the same chip, limiting its applications. This study developed a microfluidic device enabling dynamic variations of both the concentration in the same channel and the concentration distribution in multiple channels by adjusting the flow resistance using programmable pneumatic microvalves. The key component (the pneumatic microvalve) allowed dynamic adjustment of the concentration profile but occupied a tiny space. Additionally, a Matlab program was developed to calculate the flow rates and flow resistance of various sections of the device, which provided theoretical guidance for dimension design. In silico investigations were conducted to evaluate the microvalve deformation with widths from 100 to 300 µm and membrane thicknesses of 20 and 30 µm under the activation pressures between 0 and 2000 mbar. The flow resistance of the deformed valve was studied both numerically and experimentally and an empirical model for valve flow resistance with the form of was proposed. Afterward, the fluid flow in the valve region was characterized using Micro PIV to further demonstrate the adjustment mechanism of the flow resistance. Then, the herringbone structures were employed for fast mixing to allow both quick variation of concentration and minor space usage of the channel network. Finally, an empirical formula-supported computational program was developed to provide the activation pressures required for the specific concentration profile. Both linear ( = −0.2k + 1) and nonlinear = concentration distribution in four channels were varied using the same device by adjusting microvalves. The device demonstrated the capability to control the concentration profile dynamically in a small space, offering superior application potentials in analytical chemistry, drug screening, and cell biology research.

Facile and scalable tubing-free sample loading for droplet microfluidics

Droplet microfluidics has in recent years found a wide range of analytical and bioanalytical applications. In droplet microfluidics, the samples that are discretized into droplets within the devices are predominantly loaded through tubings, but such tubing-based sample loading has drawbacks such as limited scalability for processing many samples, difficulty for automation, and sample wastage. While advances in autosamplers have alleviated some of these drawbacks, sample loading that can instead obviate tubings offers a potentially promising alternative but has been underexplored. To fill the gap, we introduce herein a droplet device that features a new Tubing Eliminated Sample Loading Interface (TESLI). TESLI integrates a network of programmable pneumatic microvalves that regulate vacuum and pressure sources so that successive sub-microliter samples can be directly spotted onto the open-to-atmosphere TESLI inlet, vacuumed into the device, and pressurized into nanoliter droplets within the device with minimal wastage. The same vacuum and pressure regulation also endows TESLI with cleaning and sample switching capabilities, thus enabling scalable processing of many samples in succession. Moreover, we implement a pair of TESLIs in our device to parallelize and alternate their operation as means to minimizing idle time. For demonstration, we use our device to successively process 44 samples into droplets—a number that can further scale. Our results demonstrate the feasibility of tubing-free sample loading and a promising approach for advancing droplet microfluidics.

Microfluidic free interface diffusion: Measurement of diffusion coefficients and evidence of interfacial-driven transport phenomena

We have developed a microfluidic tool to measure the diffusion coefficient D of solutes in an aqueous solution by following the temporal relaxation of an initially steep concentration gradient in a microchannel. Our chip exploits multilayer soft lithography and the opening of a pneumatic microvalve to trigger the interdiffusion of pure water and the solution initially separated in the channel by the valve, the so-called free interface diffusion technique. Another microvalve at a distance from the diffusion zone closes the channel and thus suppresses convection. Using this chip, we have measured diffusion coefficients of solutes in water with a broad size range, from small molecules to polymers and colloids, with values in the range D∈[10−13–10−9] m2/s. The same experiments but with added colloidal tracers also revealed diffusio-phoresis and diffusio-osmosis phenomena due to the presence of the solute concentration gradient. We nevertheless show that these interfacial-driven transport phenomena do not affect the measurements of the solute diffusion coefficients in the explored concentration range.

Optical-Switch-Enabled Microfluidics for Sensitive Multichannel Colorimetric Analysis.

The implementation of colorimetric analysis within microfluidic environments engenders significant benefits with respect to reduced sample and reagent consumption, system miniaturization, and real-time measurement of flowing samples. That said, conventional approaches to colorimetric analysis within microfluidic channels are hampered by short optical pathlengths and single-channel configurations, which lead to poor detection sensitivities and low analytical throughputs. Although the use of multiplexed light source/photodetector modules allows for multichannel analysis, such configurations significantly increase both instrument complexity and cost. To address these issues, we present a four-channel colorimetric measurement scheme within an optical-switch-enabled microfluidic chip (OSEMC) fabricated by two-photon stereolithography. The integration of optical switches enables sequential signal readout from each detection channel, and thus, only a single light source and a photodetector are required for operation. Optical switches can be controlled in a bespoke manner by changing the medium in the switch channel between a "light-transmitting" fluid and a "light-blocking" fluid using pneumatic microvalves. Such optical switches are characterized by fast response times (approximately 200 ms), tunable switching frequencies (between 0.1 and 1.0 Hz studied), and excellent stability. Operational performance demonstrates both good sensitivity and reproducibility through the colorimetric analysis of nitrite and ammonium samples using four detection channels. Furthermore, the use of OSEMC for parallel and real-time analysis of flowing samples is investigated via characterization of the adsorption kinetics of tartrazine on activated charcoal and the catalytic reaction kinetics of horseradish peroxidase (HRP).

The method to dynamically screen and print single cells using microfluidics with pneumatic microvalves

Printing single cells into individual chambers is of critical importance for single-cell analysis using traditional equipment, for instance, single-cell clonal expansion or sequencing. The size of cells can usually be a reflection of their types, functions, and even cell cycle phases. Therefore, printing individual cells within the desired size range is of essential application potential in single-cell analysis. This paper presents a method for the development of a microfluidic chip integrating pneumatic microvalves to print single cells with appropriate size into standard well plates. The reported method provided essential guidelines for the fabrication of multi-layer microfluidic chips, control of the membrane deflection to screen cell size, and printing of single cells. In brief, this paper reports:•the manufacturing of the chip using standard soft lithography;•the protocol to dynamically screen both the lower and the upper size limit of cells passing through the valves by deflection of the valve membrane;•the screening and dispensing of suspended human umbilical vein endothelial cells (HUVECs) into 384-well plates with high viability.

Proportional Microvalve Using a Unimorph Piezoelectric Microactuator.

Microvalves are important flow-control devices in many standalone and integrated microfluidic applications. Polydimethylsiloxane (PDMS)-based pneumatic microvalves are commonly used but they generally require large peripheral connections that decrease portability. There are many alternatives found in the literature that use Si-based microvalves, but variants that can throttle even moderate pressures (1 bar) tend to be bulky (cm-range) or consume high power. This paper details the development of a low-power, normally-open piezoelectric microvalve to control flows with a maximum driving pressure of 1 bar, but also retain a small effective form-factor of 5 mm × 5 mm × 1.8 mm. A novel combination of rapid prototyping methods like stereolithography and laser-cutting have been used to realize this device. The maximum displacement of the fabricated piezoelectric microactuator was measured to be 8.5 μm at 150 V. The fabricated microvalve has a flow range of 0–90 μL min−1 at 1 bar inlet pressure. When fully closed, a leakage of 0.8% open-flow was observed with a power-consumption of 37.5 μW. A flow resolution of 0.2 μL min−1—De-ionized (DI) water was measured at 0.5 bar pressure.

Microfluidic platform for integrated compartmentalization of single zoospores, germination and measurement of protrusive force generated by germ tubes.

This paper describes the design, fabrication and characterisation of a novel monolithic lab-on-a-chip (LOC) platform combining the trapping and germination of individual zoospores of the oomycete Achlya bisexualis with elastomeric micropillar-based protrusive force sensing. The oomycetes are of significant interest due to their pathogenic capabilities, which can have profound ecological and economic impacts. Zoospore encystment and germination via a germ tube play a key role in their pathogenicity. Our platform enables the study of these processes at a single cell level through hydrodynamic trapping of zoospores and their individual compartmentalization via normally closed pneumatic membrane microvalves. Valve geometry was optimized and media exchange characterized during dynamic valve operations to enhance the capture-to-growth ratio. We demonstrate germination of A. bisexualis zoospores on the platform and report three distinct germination patterns. Once germinated, germ tubes grew down growth channels towards single elastomeric micropillars. Tracking of pillar movement allowed for the measurement of microNewton range protrusive forces imparted by the tips of the germ tubes. Results indicate that the forces generated by the germ tubes are smaller than those exerted by mature hyphae. Through the use of parallel traps, channels and pillars on the same device, the platform enables high-throughput screening (HTS) of zoospores and their generation of protrusive force, an essential component of their infective capability. Due to its versatility, it will also allow for the screening of naturally bioactive compounds and the development of new biocontrol strategies for oomycetes, and morphologically similar fungal infections, as an alternative to agrochemicals.

A Lab-on-a-Chip Device Integrated DNA Extraction and Solid Phase PCR Array for the Genotyping of High-Risk HPV in Clinical Samples.

Point-of-care (POC) molecular diagnostics play a crucial role in the prevention and treatment of infectious diseases. It is necessary to develop portable, easy-to-use, inexpensive and rapid molecular diagnostic tools. In this study, we proposed a lab-on-a-chip device that integrated DNA extraction, solid-phase PCR and genotyping detection. The ingenious design of the pneumatic microvalves enabled the fluid mixing and reagent storage to be organically combined, significantly reducing the size of the chip. The solid oligonucleotide array incorporated into the chip allowed the spatial separation of the primers and minimized undesirable interactions in multiplex amplification. As a proof-of-concept for POC molecular diagnostics on the device, five genotypes of high-risk human papillomavirus (HPV) (HPV16/HPV18/HPV31/HPV33/HPV58) were examined. Positive quality control samples and HPV patient cervical swab specimens were analyzed on the integrated microdevice. The platform was capable of detection approximately 50 copies of HPV virus per reaction during a single step, including DNA extraction, solid-phase PCR and genotype detection, in 1 h from samples being added to the chip. This simple and inexpensive microdevice provided great utility for the screening and monitoring of HPV genotypes. The sample-to-result platform will pave the way for wider application of POC molecular testing in the fields of clinical diagnostics, food safety, and environmental monitoring.

Design and simulation study of microfluidic chip based on the liquid quantitative shunting mixing and detecting

Changes in blood composition are often closely related to physiological and pathological lesions in the body, and the detection of cells can help early diagnosis, treatment and prognosis. A microfluidic chip for cell detection was developed based on pneumatic microvalve and micropump, whose main functions include quantitative shunting, micro mixing with large volume ratio, impedance test and absorbance test, etc. The overall structure includes a cover plate, a middle layer and a substrate. The cover plate and the substrate were made of the borosilicate glass, and the middle layer was fabricated with organic polymer PDMS. The mixing performance of inner ribbed mircomixer and the influence of key parameters on the performance were investigated. The simulation results show that the inner ribbed micromixer has excellent mixing performance.

Automated solid phase extraction and electrospray chip based on programmatic pneumatic micro-valves

Microfluidic chips coupled with electrospray ionization (ESI) mass spectrometry (MS) is an analytical platform with high detection throughputs and low sample consumptions. However, its applications in probing real samples are limited by the absence of reliable on-chip sample pretreatments, which are indispensable due to both the low contents of analytes and the poor salt tolerance of ESI MS. Herein, we propose an automated extraction and ESI chip (AEEC), consisting of a solid phase extraction (SPE) zone, seven on-chip pneumatic micro-valves, a monolithic ESI nozzle, and other components, to implement on-chip SPE prior to on-line ESI for analytes. In the SPE zone, magnetic silica beads were immobilized by magnets, and used as the SPE sorbent. Additionally, open and closed statuses of all micro-valves were simultaneously controlled by turning off and on applied pneumatic pressures, thus regulating the direction of various flows in AEEC. Further, the SPE in AEEC, consisting of sample introduction and extraction, elution introduction, and analytes elution, was automatically implemented by regulating the direction of both sample and elution flows in AEEC. After these steps, the analytes elution was on-line introduced to the monolithic ESI nozzle, at which the ESI for analytes was achieved. After optimizations, the AEEC-MS method was used to investigate two standard chemicals and ten pesticides, achieving a limit of detection and an enrichment ratio between 0.10 and 0.75 ng μL−1 and 2.1–6.2, respectively. In addition, linear calibration curves with and without the SPE beads were compared, demonstrating the effect of the automated SPE in improving reliability and sensitivity of the AEEC method. Finally, we applied AEEC to quantify a new herbicide, quinotrione, in sorghum plant as 0.176 mg kg−1 (RSD=5.70%), presenting an improved error compared with related reports. With the AEEC method, a SPE and ESI MS investigation for analytes could be automatically implemented within 300 s, effectively reducing random error and analytical time compared with manual strategies.

Microfluidic Device for Screening for Target Cell-Specific Binding Molecules by Using Adherent Cells.

This paper proposes a microfluidic device for screening molecules such as aptamers, antibodies, proteins, etc. for target cell-specific binding molecules. The discovery of cancer cell-specific binding molecules was the goal of this study. Its functions include filtering non-target cell-binding molecules, trapping molecules on the surface of target cells, washing away unbound molecules, and collecting target cell-specific binding molecules from target cells. These functions were effectively implemented by using our previously developed micro pillar arrays for cell homogeneous dispersion and pneumatic microvalves for tall microchannels. The device was also equipped with serially connected filter chambers in which non-target cells were cultured to reduce the molecules binding to non-target cells as much as possible. We evaluated the performance of the device using cancer cell lines (N87 cells as target cells and HeLa cells as non-target cells) and two fluorescent dye-labeled antibodies: Anti-human epidermal growth factor receptor 2 (anti-HER2) antibody that binds to target cells and anti-integrin antibody that binds to non-target cells. The results showed that the device could reduce anti-integrin antibodies to the detection limit of fluorescent measurement and collect anti-HER2 antibodies from the target cells.

High-Precision Stereolithography of Biomicrofluidic Devices.

Stereolithography (SL) is emerging as an attractive alternative to soft lithography for fabricating microfluidic devices due to its low cost and high design efficiency. Low molecular weight poly(ethylene glycol)diacrylate (MW = 258) (PEG-DA-258) has been used for SL 3D-printing of biocompatible microdevices at submillimeter resolution. However, 3D-printing resins that simultaneously feature high transparency, high biocompatibility, and high resolution are still lacking. It is found that photosensitizer isopropyl thioxanthone can, in a concentration-dependent manner, increase the absorbance of the resin (containing PEG-DA-258 and photoinitator Irgacure-819) by over an order of magnitude. This increase in absorbance allows for SL printing of microdevices at sub pixel resolution with commercially available desktop printers and without compromising transparency or biocompatibility. The assembly-free, rapid (<15 h) 3D-printing of a variety of complex 3D microfluidic devices such as a 3D-fluid router, a passive chaotic micro-mixer, an active micro-mixer with pneumatic microvalves, and high-aspect ratio (37:1) microchannels of single pixel width is demonstrated. These manufacturing capabilities are unavailable in conventional microfluidic rapid prototyping techniques. The low absorption of small hydrophobic molecules and microfluidic labeling of cultured mammalian cells in 3D-printed PEG-DA-258 microdevices is demonstrated, indicating the potential of PEG-DA-based fabrication of cell-based assays, drug discovery, and organ-on-chip platforms.

Tunable Confinement for Bridging Single-Cell Manipulation and Single-Molecule DNA Linearization.

DNA linearization by nanoconfinement has offered a new avenue toward large-scale genome mapping. The ability to smoothly interface the widely different length scales from cell manipulation to DNA linearization is critical to the development of single-cell genomic mapping or sequencing technologies. Conventional nanochannel technologies for DNA analysis suffer from complex fabrication procedures, DNA stacking at the nanochannel entrance, and inefficient solution exchange. In this work, a dynamic and tunable confinement strategy is developed to manipulate and linearize genomic-length DNA molecules from a single cell. By leveraging pneumatic microvalve control and elastomeric collapse, an array of nanochannels with confining dimension down to 20 nm and length up to sub-millimeter is created and can be dynamically tuned in size. The curved edges of the microvalve form gradual transitions from microscale to nanoscale confinement, smoothly facilitating DNA entry into the nanochannels. A unified micro/nanofluidic device that integrates single-cell trapping and lysis, DNA extraction, purification, labeling, and linearization is developed based on dynamically controllable nanochannels. Mbp-long DNA molecules are extracted directly from a single cell and in situ linearized in the nanochannels. The device provides a facile and promising platform to achieve the ultimate goal of single-cell, single-genome analysis.

Analysis of Poiseuille Flow Property in Two-Dimensional Mi-cro Channels of Microfluidic Pneumatic Micro-Valve

In this paper, the control mechanism and mathematical description of the microfluidic flow in the microfluidic process of the PDMS membrane type pneumatic micro-valve were studied. The velocity and pressure variation law of the velocity field inside micro valve was analyzed by numerical simulation method. The influence of the two kinds of inlet drive modes on the working effect and the pressure flow characteristics of the pneumatic micro-valve was studied. The structure of the elastic solid valve diaphragm under the dual action of the airway and the liquid channel was analyzed. Deformation and stress distribution. The results show that the gas flow in the gas flow channel under the diaphragm by the vacuum part of the role of the formation of a suction gas vortex, pressure-driven mode was easier under the diaphragm to produce a strong gas vortex, resulting in internal and external pressure to promote diaphragm cut-off liquid channel; In the pressure pneumatic mode, the stress at both ends of the diaphragm was smaller, the membrane was not easy to tear failure.

Elastomeric microvalve geometry affects haemocompatibility.

This paper reports on the parameters that determine the haemocompatibility of elastomeric microvalves for blood handling in microfluidic systems. Using a comprehensive investigation of blood function, we describe a hierarchy of haemocompatibility as a function of microvalve geometry and identify a "normally-closed" v-gate pneumatic microvalve design that minimally affects blood plasma fibrinogen and von Willebrand factor composition, minimises effects on erythrocyte structure and function, and limits effects on platelet activation and aggregation, while facilitating rapid switching control for blood sample delivery. We propose that the haemodynamic profile of valve gate geometries is a significant determinant of platelet-dependent biofouling and haemocompatibility. Overall our findings suggest that modification of microvalve gate geometry and consequently haemodynamic profile can improve haemocompatibility, while minimising the requirement for chemical or protein modification of microfluidic surfaces. This biological insight and approach may be harnessed to inform future haemocompatible microfluidic valve and component design, and is an advance towards lab-on-chip automation for blood based diagnostic systems.

Microvalve controlled multi-functional microfluidic chip for divisional cell co-culture

Pneumatic micro-valve controlled microfluidic chip provides precise fluidic control for cell manipulation. In this paper, a multi-functional microfluidic chip was designed for three separate experiments: 1. Different cell lines were dispensed and cultured; 2. Three transfected SH-SY5Y cells were introduced and treated with methyl-phenyl-pyridinium (MPP+) as drug delivery mode; 3. Specific protection and interaction were observed among cell co-culture after nerve damage. The outcomes revealed the potential and practicability of our entire multi-functional pneumatic chip system on different cell biology applications.