Powder simulation which supports the design of electro photographic system is described. The simulation of the charging behavior of toner particles is performed by using the charge transfer equation obtained by impact experiments between plastic spheres and plastic or metal plate. This simulation method, which gives the relation between the charging properties and the chemical components of toner particles, can be applied to the design of toner particles with the optimum charging behavior.The development and flow behavior of a two-component developer are simulated by large scale discrete element method taking into account the magnetic and electrostatic interactions between developing particles. The proposed simulation gives very useful information for the design of a two-component development system. New simulation methods of melting behavior of toner particles in fixing process and blade cleaning behavior are proposed.