Glow Plasma Research Articles

Surface modification and patterning of polymer thin films by plasma and adsorption behavior of proteins

The surface wettability property of hydrophobic polystyrene (PS) and hydrophilic polyethylene glycol (PEG) thin films subjected to modification by direct current plasma glow discharge is studied. The polymer films exhibited change of surface wettability on exposure to air, nitrogen, oxygen or argon plasmas. In PS films a swift modification to hydrophilic surface and subsequent steady recovery following first order kinetics are observed. The rate of modification and recovery are adjustable by adjusting the plasma ambient and parameters, and additional wet-chemical treatment using ionic solutions. In PEG films the hydrophobic wettability evolve with ageing following the first order kinetics, and is stable for long period on exposure to air ambient. Moreover, a vapor deposition like process is possible using the PEG films as source to deposit self-assembled molecular layers with hydrophobic wettability on other surfaces. Using surface modification or molecular deposition processes, the fabrication of wettability patterns in the surface of PS and PEG films, and on other surfaces by vapor transport using PEG films, and also the possibility to produce gradient wettability patterns are demonstrated. Moreover, the adsorption behavior of immuno-specific system of proteins on surface modified hydrophilic PS films is studied.

Enhancing resistance against water vapor in columnar crystal Ni coating through double glow plasma surface alloying technique

Water vapor from hydrogen engines could corrode superalloys. We deposited Ni coatings by using the Double Glow Plasma Surface Alloying technique and studied corrosion resistance in the atmosphere, water vapor, and water vapor containing 30 % CO2, respectively. In the Ar+ bombardment process, dislocations and twins are formed on the substrate, leading to an acceleration of diffusion behavior. The γ-Al2O3, dispersed along the grain boundaries, restricts the migration of grain boundaries which results in grain boundaries strengthening. Columnar crystal boundaries facilitate corrosion between the interdiffusion zone (IDZ) and the external environment. In atmospheric conditions, Cr generates thermally grown oxide (TGO) at a considerable distance from the IDZ. The dissociation of O2– from water vapor is insufficient to establish a consistent TGO layer. Furthermore, the elevated solubility of CO2 in water vapor hastens the corrosion process within the IDZ, indicating the desirability of avoiding its use as a cooling gas whenever feasible.

The influence of nitrogen content on the microstructure and properties of W-Ta-Cr-V-N refractory high-entropy nitrides

To enhance the mechanical performance and corrosion resistance of refractory high-entropy alloys (RHEAs) and to identify materials better suited for severe high-temperature and corrosive environments, this study utilized a double glow plasma surface alloying technique to fabricate a W-Ta-Cr-V-N refractory high-entropy nitride coating on a W substrate. The microstructure and phase structure of the samples were characterized using a scanning electron microscope and X-ray diffractometer. The mechanical properties of the samples were evaluated through microhardness testing, while their corrosion performance was assessed by potentiodynamic polarization and electrochemical impedance spectroscopy measurements. The study investigated the effects of different nitrogen contents on the microstructure, mechanical properties, and corrosion resistance of the BCC-structured W-Ta-Cr-V alloy in the past tense. The study found that the doping of an appropriate amount of nitrogen can lead to the formation of FCC and HCP structured nitrides. As the nitrogen content increases, there is a significant change in the preferred orientation of the coating. When the nitrogen content is 16.6 at.%, the distribution of the nitrides is uneven, resulting in increased surface undulations and roughness. Conversely, when the nitrogen content is elevated to 48.1 at.%, the clustering of surface nitride particles becomes more pronounced, leading to a decrease in the coating density. The thickness of the nitride coatings is around 10 μm, with a slight decrease in thickness as the nitrogen content increases. The hardness of the coatings is significantly superior to that of the W-Ta-Cr-V alloy films, reaching up to 3465 HV0.25 in the highest instance. The introduction of 31.4 at.% nitrogen results in the densest coating, effectively enhancing the corrosion resistance of the refractory high-entropy alloy. Therefore, the doping of an appropriate amount of nitrogen can alter the microstructure of the refractory high-entropy alloy, improve its mechanical properties, and enhance its chemical stability.

Preparation and properties of CrNiWMoCoTi gradient high entropy alloy layer by plasma surface metallurgy

While titanium alloys excel in a number of ways, they have relatively weak wear resistance. To address this problem, this experiment is based on the research foundation of plasma metallurgy and high-entropy alloy (HEA). A continuous and dense CrNiWMoCoTi gradient HEA layer was prepared on the surface of TC4 by using the double glow plasma metallurgy technique, which significantly improves the wear resistance of TC4, and the HEA layer has a high bonding strength with the substrate. By studying the tissue morphology evolution and properties of the HEA layers under different holding times, it was found that all the HEA layers showed a composite reinforcing layer structure of deposited layer + diffused layer, forming an HEA layer with a gradient structure. The experimental results show that the bonding strength between the alloy layer and the matrix at a precisely regulated holding time of 3h, exhibiting a bonding force of about 63.3 N. Further analysis showed that the holding time had little effect on the phase composition of the HEA layer, and the main phases remained stable including fcc, bcc, hcp, AlMoTi2, and Co1.3Ni4.3Mo4.6 phases. With the adjustment of the holding time, the prepared HEA layers showed different degrees of improvement in terms of hardness and wear resistance. Particularly noteworthy is that the HEA layer held for 3 h excels in both properties, reaching 8.7 times the wear resistance and 1.5 times the hardness of the matrix TC4.

Ignition of Coal Microparticles by Laser Pulses of The Second Harmonic of a Ndodymium Laser in the Q-Switched Regime

The ignition of pelletized samples of hard coals of the long-flame gas (DG), gas (G), fat (L), coke (K) grades with particle sizes ≤63 μm by laser pulses (λ = 532 nm, τi = 10 ns) was studied. When the critical radiation energy density Hcr(1), specific for each grade of coal, is exceeded, an optical breakdown occurs and a dense plasma with a continuous emission spectrum is formed. As the plasma expands and rarefies, the spectra show the emission of carbon ions CII, excited nitrogen atoms N, excited carbon molecules C2, and carbon monoxide CO. The plasma glow intensity peaks at the end of the laser pulse, and the glow relaxation time is ~1 μs. The plasma glow amplitude increases nonlinearly with increasing laser pulse energy density. At radiation energy density H ≥ Hcr(2), specific for each grade of coal, thermochemical reactions are initiated in the volume of microparticles and coal particles are ignited in a submillisecond time interval.

Method of Digital Processing of Optical Spectra of Magnetron Discharge Plasma

To solve the actual problems associated with the development of the theory of magnetron discharge and the expansion of its practical application, a digital method of recording and processing the discharge plasma luminescence spectra is proposed in this work. To obtain the discharge plasma glow spectra, a photographic technique was used, which allowed simultaneous recording of the entire radiation spectrum in the 390.0-700.0 nm region. An additional advantage of this technique is the ability to track spatial changes in the composition and properties of the plasma in the discharge in the selected direction. A Canon EOS 80D digital camera with remote control was used to record the optical signal. A graphical application OSA was created to process digital images of the discharge plasma luminescence spectra. The paper describes the functionality of this application: determination of the wavelength of a spectral line and its belonging to a certain chemical element; measurement of the spatial distribution of the intensity of a spectral line along the selected direction of radiation registration. Determining the wavelength of a spectral line in the application is possible in two modes of operation - automatic and manual. In the first mode, the algorithm developed in this paper determines the wavelength for all spectral lines whose intensity exceeds the background value at a height of 10 % of the lower spectral limit. The second mode allows you to independently select a single spectral line or several to determine their wavelengths. The first mode is used for quick analysis, while the second mode allows you to determine the length of the spectral line with greater accuracy. To interpret the spectral lines, the methodology of reference lines from the databases of spectral line tables for various elements is used. The possibility of both full automatic verification, where all elements are sequentially searched, and selective verification, where one or more elements are selected, is provided. The paper shows that the spatial distribution of the intensity of tungsten spectral lines, and thus of excited atoms in a magnetron discharge, is a complex function of the distance from the cathode, which depends on the discharge parameters. The proposed digital methodology makes it possible to significantly speed up the process of obtaining physical information and increase the accuracy in determining the spectrum parameters.

Thermodynamic properties, interfacial adhesion energy and tribological properties between MCN (M = Hf, Ta, Cr, Nb) coating and Ti alloy substrates investigated by experiment and first-principles calculations

A series of MCN (M = Hf, Ta, Cr, Nb) coatings were prepared by double glow plasma surface alloying (DGPSA) as protective hard coatings for Ti60 (Ti-5.5Al-4.0Zr-4.0Sn), aiming to solve the problems of low bonding strength between the ceramic coating and the substrate as well as the poor wear resistant of ceramic alloy coatings. First principles calculation was used to study the elastic constant of MC0.5N0.5 solids, thermomechanical parameters and the interfacial adhesive strength of Ti(101)/MCN(220). The calculated results indicated the HfCN solids show excellent mechanical properties, lower thermal expansion coefficient α, lower Gibbbs values and higher values of entropy (S), superior adhesion strength Wad ∼ 5.7 J/m2. The high-temperature tribological performance tests show that the HfCN and TaCN coatings exhibited better wear resistance compared with the CrCN and NbCN coatings at 500 °C -700 °C. The wear rate of HfCN coatings at 500 °C and 700 °C is about 2 times and 5 times lower than that of CrCN, which is in accordance with the HfCN coating’s excellent thermal stability and high interfacial bonding strength with the Ti substrate. The adhesion wear mechanism of all coatings gradually intensified with increasing temperature.

Generation and migration of CO in CO2 DBD glow plasma under Martian pressure

AbstractDielectric barrier discharge (DBD) plasma is a potential tool in the field of in situ CO2 conversion with the low‐pressure environment of Mars. CO is an important intermediate product in the conversion process of CO2. Understanding the pathways and dynamics that govern the generation of CO in CO2 plasmas establishes the foundation for effective regulation. In this work, parallel‐plate DBD structure was employed in our experiment and one‐dimensional fluid simulation model. The findings indicate that CO primarily originates at the boundary of the cathode potential fall region, and it subsequently migrates toward the surface of instantaneous cathode where it accumulates. The thickness of CO‐enriched region is approximately 0.8 mm. During this process, CO migration speed reaches about 2000 m/s. It is worth noting that surface reactions at the instantaneous cathode and anode surfaces contribute only 0.24% to CO generation, in contrast to the predominant influence of impact dissociation reaction between CO2 and electrons (e + CO2 → 2e + CO + O+) at 53.21%, and two‐body decomposition reaction between O+ and CO2 (O+ + CO2 → O +2 + CO) at 35.88%. Finally, the primary factors influencing the migration of CO from production sites to enrichment regions are determined to be particle collisions and momentum exchange between ions and CO, followed by electro‐hydro dynamics force, while dielectrophoresis forces have minimal effect.

Structural, mechanical, and oxidation resistance properties of double glow plasma Ta[sbnd]W alloys

To enhance the performance of surface coatings on weaponry, TaW alloy layers with various W contents (7, 11.5, 13, 14, 14.5 and 16 at. %) were prepared on the surface of a PCrNi3MoVA gun steel substrate using double-glow plasma surface metallurgy technology. Mechanical properties, friction wear, and oxidation resistance were studied using scratch, hardness, and tribometer testers. The mechanical properties, interfacial properties, and effects on the oxidation performance of the gun steel substrate of the TaW alloy layer were calculated using first principles. The results indicated that the surface and cross-sectional microstructures of the TaW alloy layers were dense and free from obvious defects. With increasing W content, the thickness, hardness, and adhesive strength of the TaW alloy layer increased, and the coefficient of friction and wear rate decreased. The results of the calculations indicate that an increase in the W content enhances the elastic modulus of the TaW alloy and improves its brittleness, strength, and hardness. Doping with Ta and W atoms can increase the vacancy formation energy of Fe atoms in the Fe supercell, the adsorption energy of O atoms on the surface of Fe(110), and the diffusion barrier of O atoms in the Fe supercell and on the Fe(110) surface. Interdoping of Ta, W and Fe atoms at the Fe(110)/Ta-W(110) interface improved the bonding strength and stability of the interface, and the FeTa and FeW chemical bonds formed at the Fe(110)/Ta-W(110) interface ensured stable bonding at the interface. The incorporation of W into the TaW alloy layer enhanced both the mechanical and frictional properties of the alloy. It is well established that TaW alloys improve the antioxidant properties of gun steel substrates, thereby enhancing the performance of coatings on weaponry.

Formation of diffuse and spark discharges between two needle electrodes with the scattering of particles

The development of a nanosecond discharge in a pin-to-pin gap filled with air at atmospheric pressure has been studied with high temporal and spatial resolutions from a breakdown start to the spark decay. Positive and negative nanosecond voltage pulses with an amplitude of tens of kilovolts were applied. Time-resolved images of the discharge development were taken with a four-channel Intensified Charge Coupled Device (ICCD) camera. The minimum delay between the camera channels could be as short as ≈ 0.1 ns. This made it possible to study the gap breakdown process with subnanosecond resolution. It was observed that a wide-diameter streamer develops from the high-voltage pointed electrode. The ionization processes near the grounded pin electrode started when the streamer crossed half of the gap. After bridging the gap by the streamer, a diffuse discharge was formed. The development of spark leaders from bright spots on the surface of the pointed electrodes was observed at the next stage. It was found that the rate of development of the spark leader is an order of magnitude lower than that of the wide-diameter streamer. Long thin luminous tracks were observed against the background of a discharge plasma glow. It has been established that the tracks are adjacent to brightly glowing spots on the electrodes and are associated with the flight of small particles.

On fundamental inconsistencies in a commonly used modification of a fluid model for glow discharge

This work considers the fundamental contradictions in the concept of one of the most well-known and widely used modifications of the fluid model for simulation of a glow discharge (GD), the ‘local mean energy approximation’ (LMEA). In this model, it is proposed to determine the kinetic coefficients in the electron particle and energy balance equations as functions of the electron mean energy (temperature) rather than local electric field, using a one-to-one correspondence between these parameters through the electron Boltzmann equation. It is shown that the scope of applicability of this model, like any other modification of the fluid model, is limited by the local mode of formation of the electron energy distribution function (EEDF). Therefore, as demonstrated by the examples of typical 1D and 2D problems for a GD in argon, its extension to the region of nonlocal EEDF is in no way justified and leads not only to serious errors in the results, but also to a logically intractable situation in attempts to apply the main postulate of the LMEA model to the region of a weak (or even reverse) electric field in a negative glow plasma. At the same time, the apparent reliability of calculations within the framework of the LMEA model for a number of parameters, in our opinion, only slows down progress in modeling of gas discharge plasma.

Microstructure, wear behaviour and laser ablation behaviour of double glow plasma alloyed Ta[sbnd]W coating

TaW alloy is considered a crucial candidate for barrel protective coatings due to its high melting point, excellent high-temperature performance, and ablative resistance. In this study, TaW coating was deposited on the surface of PCrNi3MoVA gun steel by double glow plasma alloying (DGPA) technique. The morphology, phase structure, wear property, and laser ablation behaviour of the TaW deposited coating was studied and analyzed by means of scanning electron microscope (SEM), energy dispersive spectroscopy detector (EDS), X-ray diffractometer (XRD), ball-on-disk friction test, and laser pulse heating experiment. The results showed that the coating was dense and metallurgically bonded to the substrate. The coating was primarily composed of the α-Ta phase, and W was solidly dissolved in the Ta to form a mutual solution with solid-solution strengthening effect. The wear mechanisms of TaW coating were adhesive wear and oxidative wear. During the laser pulse heating (LPH) process, the transition region, center region, and splash region appeared successively in the ablation area of the coating. After 10 s of ablation, only a region with a diameter of 0.1 mm was penetrated, highlighting the effective protective role of the TaW infiltrated layer on the substrate.

The influence of nitrogen fertilizer treated with low-temperature, low-pressure glow plasma on the growth and quality of selected species

Water treated with low-pressure glow plasma of low frequency takes unique properties which might be utilized as a novel, benefi”cial nitrogen fertilizer. Th™at assumption is tested in this report. ™Thus, plantations of dill (Anethum graveolens) var. Moravan, grass Universal (5% westerwold ryegrass (Lolium multiWorum), 20% tall fescue (Festuca arundinacea), 40% perennial ryegrass (Lolium perenne), 35% red festuce (Festuca rubra) and strawberry ((Fragaria) var. Senga Sengana were watered with that nitrogen fertilizer (LPGPAm) prepared of 1% ammonia solution in tap water treated for 30 min with plasma generated at 38oC at 5x10-3 mbar, 800 V, 50 mA and 10 kHz frequency. Watering lasted from August 1th (sowing) till September 30th (harvesting) 2023 in a greenhouse.Th™e eff˜ect of the use of watering plants with LPGPAm was checked involving the following parameters: plant height, mass of stems, total mass of crops, content of fat, proteins, carotenoids, ascorbic acid, sulphur content chlorophyll, content of dry mass, and ash and bioaccumulation of cations and anions.

In Situ Electronic Structure Analysis of Water-Corroded UNx in High Vacuum

Nitriding technologies are promising surface modification techniques of uranium based on pulsed laser irradiating and glow plasma treatment. Nitrided layers with different nitrogen contents (UN0.35, UN0.75, UN1.08 and UN1.5) were prepared on the surface of uranium. The present study aims to investigate the microstructure and corrosion properties of the reaction of the UNx layers with ultra-low water vapor at room temperature. The electronic structures were analyzed in situ by X-ray photoelectron spectroscopy in high vacuum. The results showed that the UN0.35, UN0.75, and UN1.08 samples were mainly composed of uranium nitride (UN) and metallic uranium, while the surface microstructure of the UN1.5 sample was U2N3. The dense and uniform nitride layer with a grain size of 20 to 50 nm was obtained on the uranium surface, which acted as a barrier and prevented the further diffusion of anions into the matrix. The corrosion products of the UN0.35, UN0.75, and UN1.08 samples were mainly UO2-xNy and UO2 after reaction with the water vapor. The contents of UO2-xNy increased with increasing nitrogen contents, and the corrosion rate decreased significantly. The intermediate compounds UO2-xNy reacted slowly with the water vapor, and eventually converted to UO2. Meanwhile, the corrosion products of the UN1.5 sample were mainly U2N3+xOy and UO2-xNy after reaction with the water vapor. The percentage of U2N3+xOy and UO2-xNy remained almost stable over a long period of time, which indicated that the high contents of U2N3+xOy and UO2-xNy prolonged the time for complete conversion to UO2. It can be concluded that the U-N-O ternary compounds retarded the corrosion process and the UNx layers with high nitrogen contents showed excellent corrosion resistance.

Impact Wear Behavior of the Valve Cone Surface after Plasma Alloying Treatment

Valves are prone to wear under harsh environments, such as high temperatures and reciprocating impacts, which has become one of the most severe factors reducing the service life of engines. As a lightweight ceramic, CrN is considered an excellent protective material with high-temperature strength and resistance to wear. In this study, a CrN coating was applied onto the valve cone surface via double-layer glow plasma surface metallurgy technology. The formation process, microstructure, phase composition, hardness, and adhesion strength were analyzed in detail. Impact wear tests were conducted on the valve using a bench test device. The SEM and EDS results showed that the CrN coating evolved from an island-like form to a dense, cell-shaped surface structure. The thickness of the coating was approximately 46 μm and could be divided into a deposition layer and a diffusion layer, from the outer to the inner sections. The presence of element gradients within the diffusion layer proved that the coating and substrate were metallurgically bonded. The adhesion strength of the CrN coating measured via scratch method was as high as 72 N. The average Vickers hardness of the valve cone surface increased from 377.1 HV0.5 to 903.1 HV0.5 following the plasma alloying treatment. After 2 million impacts at 12,000 N and 650 °C, adhesive wear emerged as the primary wear mode of the CrN coating, with an average wear depth of 42.93 μm and a wear amount of 23.49 mg. Meanwhile, the valve substrate exhibited a mixed wear mode of adhesive wear and abrasive wear, with an average wear depth of 118.23 μm and a wear amount of 92.66 mg, being 63.7% and 74.6% higher than those of the coating. Thus, the CrN coating showed excellent impact wear resistance, which contributed to the enhancement of the service life of the valve in harsh environments.

Rotational and vibrational temperatures of transient atmospheric glow plasma

Plasma ignition can significantly improve the efficiency and performance of combustion devices through the enhancement of combustibility limits. Investigating plasma development for fundamental experimental flame conditions (i.e. spherical flame experiments) can provide insight into how plasma thermalizes the combustible mixture and, therefore a better understanding of flame development in future experimental studies. This study observed an ignition system designed to produce spherical flames in quiescent gas inside a constant-volume combustion chamber. Rotational and vibrational temperature measurements of dry atmospheric air glow plasma are reported. Measurements were taken for a transient discharge with currents less than 0.5 A. The electrode wire geometry and discharge variation resulted in an ellipsoid-shaped kernel and plasma region with an abnormal glow discharge. The measured temperatures were compared to the conductive thermal kernel boundary observed with Schlieren imaging. Maximum rotational and vibrational temperatures of 3000 K and 10 000 K, respectively, were observed near the anode electrode for a 0.5 A current. The temperature decreased with the axial distance from the anode, while a constant temperature was observed in the radial direction. Lower currents resulted in a smaller temperature, with minimum measured rotational and vibrational temperatures of 1500 K and 5000 K, respectively. The results were compared with available experimental literature and the variation observed was a result of the transient nature, which resulted in hysteresis in temperature vs discharge current measurements.

High-temperature oxidation behavior of double glow plasma Cr-Y alloyed layers on Ti2AlNb alloy

A Cr-Y alloyed layer was synthesized on the surface of Ti2AlNb by double glow plasma surface alloying technique. The morphology, phase composition and oxidation behaviors at 750 °C, 800 °C, and 850 °C of Cr-Y alloyed layers were systematically investigated. The results illustrated that Cr-Y alloyed layer was approximately 10 μm thick, which the morphology of alloyed layer was uniform and compact, with a flat and uniform interface to the matrix. Oxidation kinetics for the Cr-Y alloyed layer approximately followed the parabolic law, with an oxidation weight gain significantly lower than that of Ti2AlNb. The predominant oxides of Cr-Y layer were CrNbO4, Cr2O3, and Y2O3, which effectively hindered oxygen diffusion into the substrate.

Angle-resolved X-ray photoelectron spectroscopy intensity modeling of SiNx ultrathin layer grown on Si (100) and Si (111) substrates by N2 plasma treatment

In this work, we investigate the silicon nitridation process using a N2 plasma Glow Discharge Source (GDS) in an ultra-high vacuum chamber. In situ Angle Resolved X-ray Photoelectron Spectroscopy (ARXPS) measurements were performed to determine various chemical environments of the surface species. The main goals of this study are determination of the film chemical composition, to estimate its thickness and identify various phenomena taking place during the nitridation process under different experimental conditions. To achieve these objectives, we developed an ARXPS intensity model for an ultrathin SiNx overlayer. Based on the ARXPS results, which indicate that the silicon nitride film is not homogenous, we adopted a bi-layer model composed of two SixNyOz layers with varying thickness and chemical composition. The model is built from analysis of photoelectron intensities, considering a comparison between experimental and theoretical data. This bi-layer model revealed that the silicon nitride layer consists of a surface layer composed of approximately equal amounts of silicon and nitrogen (50% each), and an interfacial layer containing varying amounts of oxygen depending on experimental parameters. The presence of oxygen is due to residual air contamination in the vacuum chamber and/or to Si native oxide. The estimated thickness of silicon nitride film is less than 9 nm, depending on the nitridation time and temperature.The model developed in this work enabled us to study the effects of initial surface state (as received or chemically cleaned), Si substrate crystallographic orientation (such as (100) and (111)), and the nitridation temperature (room temperature and 500°C). The diffusing species (N+, N2+, O+), which play a crucial role during nitridation, were found to be influenced by temperature, treatment time, and substrate orientation. The diffusion phenomenon competed with other processes such as NO desorption, leading to a significant impact on formation of the SiNx film. Furthermore, we compared the thickness obtained from the ARXPS model using cross-sectional High-Resolution Transmission Electron Microscopy (HR-TEM) images. Additional Low-Energy Electron Diffraction (LEED) measurements indicated that the SiNx film was amorphous.

Wear-resistant ZrN/Ti functionally graded coating prepared on TA18 alloy by double glow plasma alloying

Despite being an excellent structural material, α-Ti alloy is with low shear deformation resistance, resulting in susceptibility to friction damage during service, and limits its further application. A wear-resistant ZrN/Ti functionally graded coating (FGC) was prepared on TA18 alloy by double glow plasma alloying technique in this paper. The morphology, phase structure, mechanical properties and wear behavior of ZrN/Ti FGCs were studied and analyzed. The results proved that a gradient structure formed in the coating: the topmost layer was ZrN ceramic phase, in the transition layer were ZrN, TiN, and Ti2N phases, and in the inner layer was α-Ti phase. The coating was dense and metallurgically bonded with the substrate. It exhibited better load bearing capacity and fracture toughness. Upon conclusion of wear tests under different loads, only slight damage was observed on the coating. The main wear form of the coating was delamination wear, and the ZrN layer on the topmost surface was not worn through. More specifically, the Zr pre-diffusion treatment was used to increase the content of ZrN in the transition layer, reducing the unfavorable Ti nitride phase formed. Therefore, the stress concentration caused by the difference in elastic modulus between the different phases was relieved. Thus, ZrN/Ti FGC with continuous properties and good wear resistance was successfully synthesized.

Velocity match between plasma and flame in microwave-assisted spark ignition

As a prospective ignition technique, microwave-assisted spark ignition (MAI) can accelerate flame and thus satisfy the demand for effective ignition. However, its acceleration mechanism on flame velocity is still unclear, which hinders its application and optimizations. Therefore, this research focuses on understanding the flame acceleration mechanism behind MAI. In this paper, MAI is achieved through radiating a microwave pulse after spark ignition. The flame velocity and the precise absorbed energy under different combustion conditions are investigated with flame kernel's Schlieren images and microwave energy diagnostics, respectively. The results show that MAI accelerates flame primarily by the interaction between microwave plasma and flame front, rather than the free electrons within the flame. Specifically, microwave accelerating flame takes two processes: energy absorption, and velocity match. Energy absorption refers to the microwave energy absorbed by residual electrons after ignition to generate and sustain microwave plasma, while velocity match involves the outward plasma with faster velocity propelling the slower flame front. Moreover, the plasma velocity shows a positive relationship with absorbed microwave energy. The velocity match between microwave plasma and flame is important to successful flame acceleration. Besides, the efficiency of energy absorption and flame acceleration varies with plasma type (glow or incandescent). Glow plasma is characterized by effective flame acceleration but relatively low absorption efficiency, and incandescent plasma is in reverse. The maximum absorption efficiency can be elevated to 70 % with incandescent plasma occurring. Ultimately, the plasma velocity declines with its traveled distance, which might impair the flame acceleration.