Plain Fabrics Research Articles

Investigation into the effect of resin finish on the functional characteristics of plain fabrics using different curing methods

PurposeCellulosic fabric and plain weave are the most commonly used material in home textiles. The poor wrinkling, dimensional stability and pilling are some of the problems faced during usage. The textile industries apply resin finish to improve these characteristics. The purpose of this study is to improve pilling resistance, dimensional stability and smoothness appearance (SA) of rayon and rayon/cotton plain fabrics using different concentrations of dimethyloldihydroxyethylene urea (DMDHEU) and acrylic copolymer. The finish was fixed using two different fixation methods.Design/methodology/approachThree concentrations, 40, 100 and 150 g/l of Arkofix NF (DMDHE based) and Appretan N9211 (acrylic copolymer), were taken. The finish was applied at normal and shock cure. The effects of finish on pilling resistance, dimensional stability, smoothness, tear strength, light fastness, Berger whiteness and yellowness index of plain fabrics were investigated.FindingsThe changes in the characteristics of the finished fabrics were compared with unfinished fabrics. This study revealed that at 40 g/l of Arkofix NF and Appretan N9211 using a normal cure would improve the pilling resistance, dimensional stability and SA of the plain fabrics. Whereas, there was no adverse effect observed on tear strength, light fastness, Berger whiteness and yellowness index of plain fabrics at these conditions.Originality/valueUnlike the previous studies, this paper proposed the single finish formulation where the functional characteristics of the plain rayon and rayon cotton fabrics meet the general requirement of a customer.

Improving the Performance of Microbial Fuel Cells with Modified Carbon Aerogel Based Cathode Catalysts

Microbial fuel cells (MFCs) are capable of converting the chemical energy of biodegradable organic matter directly into electricity, thus they can be applied in various fields: waste elimination, biosensor industry and production of renewable energy. In this study, the efficiency of noble metal free carbon aerogel based cathode catalysts was investigated and compared to plain glassy carbon cloth without catalyst (CC ) and platinum containing carbon powder catalyst ( PtC ) in H-type MFCs. Surface extension by carbon aerogel (CA ) enhanced the maximum power density by 34 % compared to CC, to 14.1 W m−3. With nitrogen doped carbon aerogel (NCA) the performance was further increased to 15.7 W m−3. Co-doping the resorcinol-melamine-formaldehyde based aerogel with graphene oxide (GNCA) resulted in an additional power increase of 70 %, indicating that the electrocatalytic activity of NCAs can be considerably improved by co-doping with graphene oxide. Although the performance of GNCA remained below that of PtC (50.2 W m−3) in our investigations, it can be concluded that GNCA based coatings may provide a noble metal free, and therefore competitive and sustainable alternatives for cathode catalysis in MFC based technologies.

Tailoring Electromagnetic Interference Shielding Performance of Conductive Nanocomposite Coating Using Textile Substrates

AbstractTextile‐substrate electromagnetic interference (EMI) shielding materials show great promise for next‐generation electronic communication technology challenges. A new strategy based on structure optimization is highly desired for wearable electronic devices to improve EMI shielding performance. Here, the enhancement effect of fabric structure on the shielding effectiveness (SE) of conductive nanocomposite coating is demonstrated. Plain fabrics with different fabric densities are weaved and used as the substrate to be layer‐by‐layer assembled by graphite oxide and polypyrrole. The resulting conductive nanocomposite coating endows common cotton fabrics with electrical conductivity and EMI shielding ability. In comparison, the EMI SE of the conductive coated fabrics is depended on the fabric density, that is, the pore size. Specifically, the EMI SE of the coated fabric can be increased by ≈71% through the control of fabric structure. Interestingly, the EMI SE is always the maximum at the fabric density of 100 × 100 picks/ 10 cm, different from the electrical conductivity. Moreover, the sueding treatment was proven to be useful to further improve the EMI SE of the conductive coated fabrics. This work presents the significance of substrate structures in EMI shielding, offering new opportunities for the development of high efficiency EMI shielding fabrics.

Weaving and mechanical properties test of polylactic acid/ramie composite fabric

In view of the weak mechanical properties of polylactic acid fiber, the excellent mechanical properties of ramie fiber are selected to enhance the performance of polylactic acid fiber, thereby forming a composite fabric, and weaving plain weave fabric, twill weave fabric, satin weave fabric and square plain fabric by weaving method., Twill change fabric and satin change fabric six kinds of fabrics. Electronic thickness meter, electronic strength meter, and electronic bursting tester were used to test the thickness, tensile fracture and burst performance of 6 kinds of fabrics, and the reasons for the differences between the fabrics were discussed. The research results show that the mechanical properties of composite fabrics are better than those of pure polylactic acid fabrics. In addition, in terms of tensile fracture performance, the satin weave fabric is the strongest, and the satin weave is the strongest in burst performance. In terms of fabric thickness, the lowest thickness value is plain weave, but the thickness value, tensile breaking and bursting properties of square flat fabrics are ranked second, so the overall performance is always the strongest.

The Influence of Physical Properties and Increasing Woven Fabric Layers on the Noise Absorption Capacity.

Noise pollution from the environment may wreak havoc on a person’s wellbeing. Numerous sound-absorbing materials are employed to address these issues, one of which is textile-woven fabrics. In this study, 12 woven textiles with four different weave structures (plain, rib, sateen, and twill) and those formed from three distinct polyester yarns were evaluated for their sound absorption properties using an impedance tube. The study was conducted within the range of 80–5000 (Hz) frequency. Part of the investigation was measuring different layers of woven fabrics under three different measuring conditions. Firstly, only woven fabrics were evaluated. Following that, woven and nonwoven textiles were measured. The third variant, in addition to the woven fabrics, included an air gap. In addition, this study includes tests and analyses of the effect of roughness and porosity of the fabric structure on the effectiveness of noise reduction by woven fabrics. The absorption capacity of plain fabric is higher at lower frequencies than other woven fabrics. Other weave structures noise reduction efficiency is higher as the frequency range increases. The absorption efficiency of plain fabric decreases with fabric layering. Utilizing woven fabric combined with nonwoven fabric reduces noise more effectively than the air gap variant. Low surface roughness and a highly porous surface of the fabric indicate a high noise reduction coefficient (NRC).

Influence of Denting Order on Quality and Appearance of Cotton Based Plain Woven Fabric

ABSTRACT With the surging demand for versatile products with eclectic fabric construction, weaving industries often qualify the standardized denting order with a view to utilize the reeds that are at their disposal. In the weaving cycle, beat-up operation is performed by reed which also controls the denting order. The appearance and quality of woven fabric vary due to various parameters. Among them denting order is one of the most overlooked parameters. The present study is uniquely designed to determine the ramifications of the denting order changing on plain woven fabric quality and appearance while keeping the loom parameters, yarn parameters and fabric construction constant. A total of five plain fabrics were manufactured and six performance properties including tear resistance, tensile strength, seam slippage resistance, fabric weight, abrasion and pilling resistance of the samples were analyzed and statistically evaluated with ANOVA. The appearance was assessed visually. What appeared was that tensile, tear, and appearance had undergone perpetual change for all the samples but change of seam slippage, fabric weight, abrasion, and pilling resistance remained inconsistent. Statistical evaluation also revealed that the difference among the fabric properties due to variation of denting order were significant especially for tearing and tensile strength.

Solvent diffusion mechanism of PMMA/ acetone coated glass fiber fabric during curing process

Fabric it is not an impermeable substrate because of fiber porosity. To study the solvent diffusion mechanism of coated fabric in the curing process, the drying model of PMMA/acetone coated glass fiber fabric was established. This drying model was verified by confocal Raman spectroscopy. Finally, the impact of fabric structure, thickness and porosity on the solvent diffusion process in coated fabrics was studied by the model. It was shown that the predicted solvent concentrations by the model were consistent with the experimental values. This model can be used to quantitatively calculate the solvent concentration at any position and at any time inside the coating film during the drying process. Moreover, it can also predict the curing time and residual solvent concentration of the coating fabric required to reach drying equilibrium. Compared with coated 3/1 twill, 5/3 satin and 2/1 twill, the solvent diffusion of coated plain fabric was faster during curing. Under the same environmental conditions, the thinner the fabric was and the greater the porosity was, the shorter the curing time was. The fitting equations for fabric thickness, fabric porosity and drying time were obtained, which can provide a theoretical guidance for the preparation, performance research and drying conditions optimization of PMMA coated textile materials.

Electromagnetic interference shielding performance and mechanism of Fe/Al modified SiCf/SiC composites

The pyrolysis of two kinds of inorganic salts Fe(NO3)3 and NH4Al(SO4)2 were respectively used to enhance electromagnetic interference (EMI) shielding performance of SiCf/SiC composites via improving electrical conductivity and electromagnetic performance. The results show that after the modification by Fe and Al elements, the EMI shielding effectiveness of SiCf/SiC composites have been significantly increased in the X-band (8.2–12.4 GHz). In particular, the composites with the plain weave cloth layer structure modified by Fe element possess the maximum SET and SEA values of 39.28 dB and 32.36 dB. Compared with the composites reinforced by the twill cloth, the composites with the plain cloth structure exhibit better electromagnetic shielding performance, which can be attributed to the fabric structure difference that the more buckled yarns in the plain weave provide more reflection and absorption channels for electromagnetic waves in the material, and generate more attenuation. The shielding mechanism can be concluded that the superior shielding effect of SiCf/SiC composites is mainly based on the dissipation of electromagnetic waves caused by the multiple reflection and absorption inside the composites.

Tensile Properties of Bagasse Fiber Composites

Bagasse is a waste generated in abundance from the sugarcane industry. This investigation was planned to convert bagasse waste into a useful composite. For this purpose the bagasse waste was obtained from sugar cane juice producer. In this study, the extraction of bagasse fibers was done manually and they were treated with sodium hydroxide. The treated bagasse fibers had higher tensile properties as compared to untreated ones, so the alkali treated fibers were used as reinforcement for making composites. Hand lay-up technique was used to manufacture bagasse composite samples. The fiber length (1 inch and 2 inch) and fiber weight percentage (10 wt% and 20 wt%) were considered as variables. It was found that better tensile properties were obtained with higher fiber length (2 inch) and weight percentage (20 wt%). Bagasse-cotton fabric composites were also produced using cotton fabric as a base material and the bagasse fibers were sandwiched between a printed and plain cotton fabric. The idea was to consider these composites useful for sun-shades or for decorative purposes. It was also found that bagasse-cotton fabric reinforced composites had higher tensile strength and strain; however the modulus had reduced due to higher elongation of cotton fabrics. With the increase in the weight percentage the tensile properties had reduced this might be because during the composite manufacturing the epoxy resin had to pass through the fabric to wet the bagasse fiber out and they were not wetted out properly. This phenomenon needs further investigation.

Effect of Weave Angle on The Geometrical Properties of Square Plain Fabrics of Circular and Elliptical Thread Cross Sections.(Dept.T)

Effect of Weave Angle on The Geometrical Properties of Square Plain Fabrics of Circular and Elliptical Thread Cross Sections.(Dept.T)

Development of Toughened Flax Fiber Reinforced Composites. Modification of Poly(lactic acid)/Poly(butylene adipate-co-terephthalate) Blends by Reactive Extrusion Process.

The presented study focuses on the development of flax fiber (FF) reinforced composites prepared with the use of poly(lactic acid)/poly(butylene adipate-co-terephthalate)—PLA/PBAT blend system. This type of modification was aimed to increase impact properties of PLA-based composites, which are usually characterized by high brittleness. The PLA/PBAT blends preparation was carried out using melt blending technique, while part of the samples was prepared by reactive extrusion process with the addition of chain extender (CE) in the form of epoxy-functionalized oligomer. The properties of unreinforced blends was evaluated using injection molded samples. The composite samples were prepared by compression molding technique, while flax fibers reinforcement was in the form of plain fabric. The properties of the laminated sheets were investigated during mechanical test measurements (tensile, flexural, impact). Differential scanning calorimetry (DSC) analysis was used to determine the thermal properties, while dynamic mechanical thermal analysis (DMTA) and heat deflection temperature (HDT) measurements were conducted in order to measure the thermomechanical properties. Research procedure was supplemented with structure evaluation using scanning electron microscopy (SEM) analysis. The comparative study reveals that the properties of PLA/PBAT-based composites were more favorable, especially in the context of impact resistance improvement. However, for CE modified samples also the modulus and strength was improved. Structural observations after the impact tests confirmed the presence of the plastic deformation of PLA/PBAT matrix, which confirmed the favorable properties of the developed materials. The use of PBAT phase as the impact modifier strongly reduced the PLA brittleness, while the reactive extrusion process improves the fiber-matrix interactions leading to higher stiffness and strength.

Mechanical Properties of GFRPs Exposed to Tensile, Compression and Tensile-Tensile Cyclic Tests.

Currently there are many applications for the use of composites reinforced with fiberglass mat and fabrics with polyester resin: automotive, aerospace, construction of wind turbines blades, sanitary ware, furniture, etc. The structures made of composites have a complex geometry, can be simultaneously subjected to tensile–compression, shear, bending and torsion. In this paper we analyzed the mechanical properties of a polyester composite material reinforced with glass fiber (denoted GFRP) of which were carried out two types of samples: The former contains four layers of plain fabric (GFRP-RT500) and the second type contains three layers of chopped strand mat (GFRP-MAT450). The samples were subjected to tensile, compression and tensile–tensile cyclic loading. The results highlight the differences between the two types of GFRP in terms of initial elastic modulus, post yield stiffness and viscoelastic behavior under cyclic loading. Thus, it was observed that the value of the modulus of elasticity and the value of ultimate tensile stress are approximately twice higher in the case of GFRP-RT500 than for the composite reinforced with short fibers type GFRP-MAT450. The tensile–tensile cyclic test highlights that the short glass fiber-reinforced composite broke after the first stress cycle, compared to the fabric-reinforced composite in which rupture occurred after 15 stress cycles. The elasticity modulus of GFRP-RT500 decreased by 13% for the applied loading with the speed of 1 mm/min and by 15% for a loading speed of 20 mm/min.

Detection of Remote Sensing Warp Tension during Weaving on Plain Twill and Satin Fabric

Warp tensions were measured while a machine was operating on a woven cotton fabric with three different woven patterns. This study was carried out with image analysis methods using a high speed camera. Three weave pattern types: plain, twill and satin were woven on the same weaving machine, and thus it could be understood how weave pattern differences affect warp tension. Each of these three weaves was woven in three weft densities: 20, 28 and 45 wefts per cm. These fabrics were able to be made on a weaving machine with an automatic dobby. It was aimed to investigate warp tension differences for three basic weave patterns while keeping all machine settings constant. The weave settings of the dobby were changed for plain, twill and satin weaves. Warp tension calculation was based on the warp elasticity theory. Warp elasticises were measured by image processing methods in MATLAB using a high-speed camera. It was aimed to improve upon the new method of warp extension measurement of fabric when the loom is in operation. It was observed that the warp tension in plain fabric was higher than for twill and satin under the same conditions.

A Novel Theoretical Modeling for Predicting the Sound Absorption of Woven Fabrics Using Modification of Sound Wave Equation and Genetic Algorithm

AbstractWoven fabric in Indonesia is generally known as a material for making clothes and it has been applied as an interior finishing material in buildings, such as sound absorbent material. This study presents a new method for predicting the sound absorption of woven fabrics using a modification of the wave equations and using genetic algorithms. The main aim of this research is to study the sound absorption properties of woven fabric by modeling using a modification of the sound wave equations and using genetic algorithms. A new model for predicting the sound absorption coefficient of woven fabric (plain, twill 2/1, rips and satin fabric) as a function of porosity, the weight of the fabric, the thickness of the fabric, and frequency of the sound wave, was determined in this paper. In this research, the sound absorption coefficient equation was obtained using the modification of the sound wave equation as well as using genetic algorithms. This new model included the influence of the sound absorption coefficient phenomenon caused by porosity, the weight of the fabric, the thickness of fabric as well as the frequency of the sound wave. In this study, experimental data showed a good agreement with the model

Numerical Study on the Effect of Z-Warps on the Ballistic Responses of Para-Aramid 3D Angle-Interlock Fabrics.

In order to achieve an efficient ballistic protection at a low weight, it is necessary to deeply explore the energy absorption mechanisms of ballistic fabric structures. In this paper, finite element (FE) yarn-level models of the designed three-dimensional (3D) angle-interlock (AI) woven fabrics and the laminated two-dimensional (2D) plain fabrics are established. The ballistic impact responses of fabric panels with and without the interlocking Z-warp yarns during the projectile penetration are evaluated in terms of their energy absorption, deformation, and stress distribution. The Z-warps in the 3D fabrics bind different layers of wefts together and provide the panel with structural support along through-the-thickness direction. The results show that the specific energy absorption (SEA) of 3D fabrics is up to 88.1% higher than that of the 2D fabrics. The 3D fabrics has a wider range of in-plane stress dispersion, which demonstrates its structural advantages in dispersing impact stress and getting more secondary yarns involved in energy absorption. However, there is a serious local stress concentration in 2D plain woven fabrics near the impact location. The absence of Z-warps between the layers of 2D laminated fabrics leads to a premature layer by layer failure. The findings are indicative for the future design of ballistic amors.

Nondestructive Quantitative Evaluation of Yarns and Fabrics and Determination of Contact Area of Fabrics Using the X-ray Microcomputed Tomography System for Skin-Textile Friction Analysis.

In different mechanical conditions, repetitive friction in combination with pressure, shear, temperature, and moisture leads to skin discomfort and imposes the risks of developing skin injuries such as blisters and pressure ulcers, frequently reported in athletes, military personnel, and in people with compromised skin conditions and/or immobility. Textiles next to skin govern the skin microclimate, have the potential to influence the mechanical contact with skin, and contribute to skin comfort and health. The adhesion-friction theory suggests that contact area is a critical factor to influence adhesion, and therefore, friction force. Friction being a surface phenomenon, most of the studies concentrated on the surface profile or topographic analysis of textiles. This study investigated both the surface profiles and the inner construction of the fabrics through X-ray microcomputed tomographic three-dimensional image analysis. A novel nondestructive method to evaluate yarn and fabric structural details quantitatively and calculate contact area (in fiber area %) experimentally has been reported in this paper. Plain and satin-woven fabrics with different thread densities and made from 100% cotton ring-spun yarns with two different linear densities (40 and 60 Ne) were investigated in this study. The measurements from the tomographic images (pixel size: 1.13 μm) and the fiber area % analysis were in good agreement to comprehend and compare the yarn and fabric properties reported. The fiber area % as reported in this paper can be used to evaluate the skin-textile interfaces and quantitatively determine the contact area under different physical, mechanical, and microclimatic conditions to understand the actual skin-textile interaction during any physical activity or sports. The proposed method can be helpful in engineering textiles to enhance skin comfort and prevent injuries, such as blisters and pressure ulcers, in diversified application areas, including but not limited to, sports and healthcare apparel, military apparel, and firefighter's protective clothing. In addition, the images were capable of precisely evaluating yarn diameters, crimp %, and packing factor as well as fabric thickness, volumetric densities, and cover factors as compared with those obtained from theoretical evaluation and existing classical test methods. All these findings suggest that the proposed new method can reliably be used to quantify the yarn and fabric characteristics, compare their functionality, and understand the structural impacts in an objective and nondestructive way.

Experimental Study and Effect on Recycled Fibers Blended with Rotor/OE Yarns for the Production of Handloom Fabrics and Their Properties

The uses of recycled materials have gained massive importance in the textile sector and other application areas as the effects of reducing natural resources are felt worldwide. This study aimed to analyze the effects of recycled fiber usage on the properties of OE‐rotor spun yarns and hand‐woven fabrics produced from these yarns. For this purpose, OE‐rotor yarns are produced at different proportion levels from virgin cotton and recycled fibers derived from knitted garment wastes at 25%, 50%, and 75%, respectively. For a better assessment, properties of OE‐rotor yarns that contain recycled fibers and 100% virgin cotton OE‐rotor yarns are compared. Physical, structural, and mechanical properties such as unevenness, imperfections, hairiness, breaking force, and elongation are analyzed by Uster Tester 5 SX, Uster Zweigle Hairiness Tester 5, and Uster Tensorapid 3. Plain and twill hand‐woven fabrics are produced from OE‐rotor spun yarns. Effects of recycled fiber proportion on hand‐woven fabric properties such as pilling, abrasion resistance, and air permeability were also evaluated. Results showed that the use of up to 75% of recycled fiber cotton blended yarns shows no statistically significant differences in yarn and fabric properties.

Effect of crosslinking agents on the strength characteristics of cellulosic fabrics using 23 32 mixed level factorial

PurposeLow pilling and wrinkle-free appearance of cellulosic fabrics are always demanded. Resin finishes are applied to improve these properties, but there is an adverse effect of the resin finish as it tends to reduce the strength of the fabrics. Therefore, the effect of the two most important finishes; anti-pilling and resin finish, on the strength characteristics of 100% viscose and 50:50 Viscose/cotton plain and satin fabrics were investigated in this paper. The purpose of this study is to identify significant factors affecting the strength of fabrics finished with crosslinking agents [non-ionic acrylate copolymer and (dimethyloldihydroxyethyleneurea)].Design/methodology/approachA statistical model of 23 32 mixed level factorial design was used for the study. Appratan N9211 (A) and Arkofix NF (B) were tested at three concentrations, whereas three factors fabric; weave (C), blend ratio (D) and curing method (E) were tested at two levels. The performance of the finish was evaluated by two response variables, which were tensile and tear strength.FindingsThe various conditions of high strength values of the fabrics were presented in this paper. It was found that the tear strength of the fabrics increased after finishing except for 50:50 viscose/cotton plain fabric, whereas the tensile strength of plain fabrics is better at shock cure and for a satin normal cure is better. The model adequacy plots exhibit that the assumptions of normality and independence are not desecrated. Moreover, the values of “predicted R2” are in reasonable agreement with the “adjusted R2,” which confirms that models have been accounted for most of the inconsistency.Originality/valueThis paper is a part of my PhD dissertation. Unlike the previous studies, this paper investigated the effect of two crosslinking agents, Appretan N9211 as anti-pilling and Arkofix NF as wrinkle resistant agents on 100% viscose and 50:50 viscose/cotton plain and satin. Three different concentrations of both the crosslinking agents were used. Also, fixation of the finishes was carried out at a normal cure and shock cure.

Resin Capacity of Technical Woven Fabrics: Pore Volume and Pore Shape Simulation

Nowadays, technical woven fabrics are broadly utilized as reinforcement of composites. Resin capacity of woven fabric is one of the main challenges in laminate fabrication. Resin diffusion during fabrication of the composite is extremely depended on fabric micro-morphology. The geometry of weave unit cell and its pore are fundamental factors in evaluating resin capacity and resin diffusion within fabrics. The main attempt of this study was obtaining an approach to evaluate resin capacity of a woven fabric via simulating pore shape and pore volume. For this purpose, four basic unit cells for all kind of weaves were simulated with the two shapes of tow cross-section: lens and racetrack. Afterwards, 3D shape and volume of their pores were simulated using this approach. The proposed approach is established on the base of initial data of fabric such as tow setts, tow titers, planar density and thickness of a technical fabric. To assess the simulation, three types of woven fabrics namely, plain, twill and satin were impregnated by epoxy resin using vacuum infusion process. The volume fractions of the matrix and fibers of real composites were compared with simulated ones. It was demonstrated that the approach with racetrack assumption led to high degree of convergence with experimental results. The maximum relative error of pioneered method to evaluate volume of the pore in this condition exceeded up to 1.43 %. Suitable correlation between volume fractions of the pore and void was observed in experimental data. It is experimentally demonstrated that the void volume fraction of composite will be increased with decrease of pore volume due to difficulty of wetting. In this paper, it is illustrated that the resin capacity of a woven fabric is a function of vacuum level in vacuum infusion process. For instance, resin capacity of a certain plain fabric could be reduced up to 10 % under 60 kPa (0.6 bar) of vacuum in contrast with steady state of fabric at room atmosphere.

근대 전기 줄무늬와 격자무늬 한복에 관한 연구

Striped and check-patterned fabrics were introduced into Korea in the late 19th century when Joseon was forced to open its ports to Japan and western powers. Though these patterned fabrics were imported from foreign countries such as England, France, and China initially, they were also produced domestically. They were used in the making of Hanbok for women, men, and children, as well as for nursery and school uniforms. Although records indicate that striped and check-patterned fabrics had been imported since the late 1800s, they only appeared in the making of Hanbok in the early 1900s. Despite some early use of these fabrics in the making of Hanbok, plain fabrics were preferred through the early and mid-1920s. However, in the late 1920s, the use of striped and check-patterned fabrics gained popularity and became more common. By the 1930s, these fabrics became increasingly more popular and were used steadily in the making of Hanbok.