Rock Piles Research Articles

Preparation and performance evaluation of an efficient microbial dust suppressant for dust control in disturbed areas of blast piles in open-pit coal mines.

Open-pit coal mining creates large rock piles as a result of removing overlying strata. When disturbed by loading operations and wind, these rock piles release considerable dust, leading to significant environmental pollution. This study aims to develop an environmentally friendly and cost-effective method for dust control in disturbed areas of open-pit coal mines, using Sporosarcina pasteurii as a microbial dust suppressant to explore its potential application and development. Laboratory experiments were conducted to simulate the growth characteristics of Sporosarcina pasteurii in the microenvironment of blast pile dust. The effectiveness of the microbial dust suppressant was evaluated under conditions of impact disturbance and rainfall erosion through wind and rain erosion tests. Results showed that under optimal conditions, the wind erosion resistance of treated samples improved significantly, with an increase of 98.24%, 86.99%, 64.08%, and 40.98% after 1, 2, 3, and 4 impact disturbances, respectively. Additionally, rain erosion resistance improved by 75.55% after 35min of simulated rainfall. The growth conditions of Sporosarcina pasteurii in blast pile dust leachate were similar to those in sterile water, demonstrating robust growth and consistent urease activity of 7.78mmolL⁻1min⁻1 after 24h. The mineralization product was calcite-type CaCO3 with uneven particle sizes. This work confirms the feasibility of microbial dust suppressants for managing dust in disturbed areas of open-pit coal mine blast piles, offering a promising approach for dust control in such environments.

Self-powered methane (CH4) gas sensor based on vanadium oxide (VOx) nanostructures

Abstract Gas detection technology has undergone significant changes over time. In coal mines, where methane gas (CH4) is typically found, swift detection of this gas is crucial for safety. This study developed the VOx pile rock nanostructures as a sensing material using DC magnetron sputtering and a quartz tube furnace to prepare vanadium nanostructures from a thin sputtered vanadium film. The sensor detected 1000, 2000, and 4000 ppm CH4 at room temperature without UV excitation, with ultrafast response/recovery times and 7%, 12%, and 27% responses, respectively. In addition, sensing analysis of this sample was performed for 125 days for 2000 ppm of CH4. The results exhibit that despite the decrease in the response value, the response and recovery times are almost the same as initial values. Using self-powered and rapid response/recovery time methane gas sensors is important for various applications, such as underground mining environments, where it can identify and alert methane gas levels that exceed the limit immediately, thus saving many lives in case of an explosion.

Application of selenium isotopes to define selenium bioreduction in coal waste rock: Elk Valley, British Columbia

Anthropogenic sources of selenium (Se), including coal mining, can release Se to the environment and raise Se concentrations in receiving waters above drinking water and aquatic limits. Selenium bioreduction can be an important control to reduce dissolved selenate concentrations. This extensive study investigated the application of Se stable isotope ratios (δ82Se) of dissolved selenate to identify Se bioreduction in saturated and unsaturated mine rock piles (MRPs) located in the Elk Valley, Canada. The study included in situ and laboratory column experiments, where methanol was added to promote bioreduction. Results showed that selenate concentrations often are not reliable indicators of bioreduction. However, elevation of δ82Se relative to the selenate sources in all environments provided a robust indicator of widespread selenate bioreduction. Native microbes were shown to use both methanol and natural carbon sources as an electron donor for selenate bioreduction. Variability in the magnitude of apparent isotopic fractionation in column experiments was attributed to physical and microbiological heterogeneity, while variability in apparent isotopic fractionation from in situ experiments was attributed to the entrainment of small masses of background selenate into the experiment. Due to the uncertainty in apparent epsilon values, the extent of bioreduction can only be estimated with limited confidence. Despite uncertainties, however, the application of δ82Se is valuable in guiding the management of Se in mine environments.

Analysis and improvement of the fragmentation quality of blasted rock using digital image processing: the case of the Kef Lahmer quarry, N-E Algeria

The mining industry plays a significant role in the extraction and processing of various ore materials (phosphate, copper, iron, gold, aggregates and others), contributing to industrial and economic development. Rock fragmentation is a fundamental operation and a complex element in mining activities influenced by multiple parameters, including geological and geometric factors, explosive load parameters, and others related to the details of the execution of the blasting plan. The effectiveness of blasting depends on factors such as the geological structure, volume, optimal size of rocks to be blasted, and compliance with safety conditions. To achieve desirable outcomes, it is crucial to make informed decisions regarding the types and quantities of explosives to be used, along with other principal parameters of drilling-blasting design. Continuous evaluation of rock fragmentation is essential for optimizing blasting plans by contributing to the improvement of the quality-price ratio under favorable environmental and safety conditions. This study aims to analyze and enhance the quality of rock fragmentation resulting from blasting activities in the Kef Lahmar-Setif limestone quarry (northeast Algeria), which is characterized by significant rock mass fracturing. This fracturing will be carefully analyzed in order to arrive at an accurate blasting plan for the structure of the studied rock massif. As the aim of the research is to optimize the blasting plan to generate maximum gas pressure and minimize shock pressure due to the existing fractures in the rock mass. in order to test this hypothesis, we conducted several blasting tests by modifying the charge rate of the explosives used (Anfomil and Marmanite III), while maintaining the same parameters in the blasting plan for each test. The goal was to achieve optimal fragmentation. The particle size of the blasted rock pile was analyzed using WipFrag software, which utilizes image analysis techniques.

Physical and Numerical Modeling of a Flow Control Layer Made with a Sludge and Slag Mixture for Use in Waste Rock Pile Reclamation

Physical and Numerical Modeling of a Flow Control Layer Made with a Sludge and Slag Mixture for Use in Waste Rock Pile Reclamation

Predicting Rock Hardness and Abrasivity Using Hyperspectral Imaging Data and Random Forest Regressor Model

This study aimed to develop predictive models for rock hardness and abrasivity based on hyperspectral imaging data, providing valuable information without interrupting the mining processes. The data collection stage first involved scanning 159 rock samples collected from 6 different blasted rock piles using visible and near-infrared (VNIR) and short-wave infrared (SWIR) sensors. The hardness and abrasivity of the samples were then determined through Leeb rebound hardness (LRH) and Cerchar abrasivity index (CAI) tests, respectively. The data preprocessing involved radiometric correction, background removal, and staking VNIR and SWIR images. An integrated approach based on K-means clustering and the band ratio concept was employed for feature extraction, resulting in 28 band-ratio-based features. Afterward, the random forest regressor (RFR) algorithm was employed to develop predictive models for rock hardness and abrasivity separately. The performance assessment showed that the developed models can estimate rock hardness and abrasivity of unseen data with R2 scores of 0.74 and 0.79, respectively, with the most influential features located mainly within the SWIR region. The results indicate that integrated hyperspectral data and RFR technique have strong potential for practical and efficient rock hardness and abrasivity characterization during mining processes.

Geochemical and mineralogical characterization and resource potential of the Namib Pb-Zn tailings (Erongo Region, Namibia)

In Southern Africa, historic mining and mineral processing of base metal deposits have almost exclusively focussed on the extraction of major metals, leading to the loss of remaining valuable raw materials into tailings dumps and waste rock piles. At the Namib Pb-Zn mine (Erongo Region, Namibia), historic base metal tailings deposits are present as unreclaimed exposed waste piles. The tailings comprise silt- (fraction A: d50 = 25 to 48 μm) to sand-sized (fraction B: d50 = 86 to 185 μm; fraction C: d5o = 210 to 230 μm) material and contain major concentrations of base metals (Pb av. 1.15 mass%, Zn av. 3.20 mass%), S (av. 9.95 mass%), as well as lower values of other metals (Cu av. 490 μg/g, Cd av. 133 μg/g, Ag av. 22 μg/g), and critical elements like Sb (av. 14.7 μg/g) and In (14.3 μg/g). Former mineral processing only targeted the extraction of galena and sphalerite. As a consequence, qualitative mineralogical composition of the tailings is similar to that of the primary ore. Ca-Fe-Mg(-Mn) carbonates, quartz, micas, chlorite, minor graphite, magnetite, and rare parisite relate to the former host rock and gangue matrix, whereas Fe-rich sphalerite, galena, magnetite, pyrite with minor pyrrhotite, rare arsenopyrite, marcasite, cassiterite, and accessory scheelite are original constituents of the primary ore. Reprocessing of such a material would be challenging, but a mixed Pb-Zn concentrate enriched in Cd and Ag might be obtained. In future, possible reprocessing of Namib tailings and associated disposal of wastes into an appropriately designed repository would not only generate valuable metal commodities, but such activities would also eliminate a major metal pollution source from the local environment.

Grading scalping and sample size effects on critical shear strength of mine waste rock through laboratory and in-situ testing

Geotechnical stability analyses of mine waste rock (WR) piles require the critical friction angle (ϕcr) of the coarse blasted rock. However, due to the presence of oversized rock clasts, shear strength can only be characterized on small samples prepared using grading scaling techniques, such as scalping. Thus, considering a testing device able to handle samples of characteristic size D, the material should be scaled down to a maximum particle size dmax given by the minimum sample aspect ratio α = D/dmax. However, a practical concern about how far the size scale can be reduced while keeping representative results remains a matter of debate in the geotechnical community. International standards do not agree on the minimum recommended α, and its effects on the mechanical behavior remain poorly understood. This paper aims to investigate the grading effects and sample size effects on ϕcr of WR materials using the scalping technique, to provide insights on the minimum recommended α. Triaxial tests were conducted on loose and dense samples of diameters D = 150 and 300 mm. Samples were scalped from field material having dmax = 75 mm, to allow a range of α from 4 to 30. Additionally, one of the world largest in-situ direct shear boxes (120 × 120 × 38 cm3) was developed to test the same WR material. The results show that scalping is an appropriate technique to assess the critical shear strength of WR. The minimum α for ϕcr assessment in triaxial testing is not sensitive to grading nor sample size, but it is affected by sample density. The aspect ratio was found to be α ≥ 12 and α ≥ 16 for loose and dense samples, respectively. This finding advocates that α values recommended by worldwide standards, such as ASTM D7181-20, might be too low and should be revisited after comprehensive testing.

Isotope hydrology of the intermontane Elk Valley, British Columbia: an assessment of water resources around coal mining operations

ABSTRACT This study aimed to synthesise and interpret stable isotopic data (δ 2H and δ 18O) from various sources to understand the isotope hydrology around coal mine operations in Elk Valley, B.C., Canada. The data, including precipitation, groundwaters, seeps, and mine rock drains, were used to construct a local meteoric water line (LMWL) for the Elk Valley, evaluate the spatiotemporal isotopic composition of its groundwater, and assess mine seepage and mine rock drain discharge. The study revealed a robust LMWL relation (δ 2H = 7.4 ± 0.2 · δ 18O – 4.3 ± 4.1). The groundwater and seep data indicated a winter season bias and a north–south latitudinal gradient, suggesting rapid near-surface groundwater flow without significant post-precipitation evaporation. Porewater isotope samples from unsaturated mine rock piles (MRPs) showed site-specific evaporation patterns, potentially due to convective air flows or exothermic sulphide oxidation. This research revealed the influence of groundwater and meltwater on rock drain discharge. Based on evaporative mass balance calculations, MRPs seasonally contributed ca. 5 %(December base flow) and 22 % (snowmelt) to drain discharge. The findings underscore the value of stable isotope data collections in the Elk Valley to help better define and quantify the hydrology–hydrogeology, including a better understanding of evaporative conditions in MRPs.

Scale and suction effects on compressibility and time-dependent deformation of mine waste rock material

Designing high mine waste rock piles for long-term behavior requires material mechanical characterization over a large range of stresses and variable environmental conditions. However, representative coarse samples cannot be handled by standard testing devices and the common approach is to test small-scaled samples at the laboratory, which might be affected by particle size effects when compared to the field material. Several reported results indicate that coarser samples present higher amount of particle crushing than small-scaled samples, thus lower dilatancy and higher compressibility. However, specific studies of size effects on time-dependent deformation are lacking. The aim of this paper is to identify the effects of particle size and suction on stress-deformation mechanism of partially saturated mine waste rock. Oedometric compression tests on two parallel graded samples are presented: the gravelly fraction (dmax=50 mm) and the sandy fraction (dmax=2.36 mm). Each stress increment triggers « instantaneous » and delayed strains. The results reveal the combined effects of particle size and humidity on the mechanical behavior. Coarser samples exhibit higher total compressibility and creep deformation, which also increases with the material humidity. The results give empirical support for the development of scaling laws and suggest that total deformation can be decoupled considering a suction dependent index for creep deformation.

An enhanced micromechanical rock–pile interface model with application to rock‐socketed pile modeling

AbstractThe increasing use of rock‐socketed piles highlights the importance of developing a suitable design method for their bearing capacity. This study quantifies the shear behavior of the rock–pile interface, which generally dominates the bearing capacity of rock‐socketed piles under service load. A micromechanics‐based rock–pile interface model with idealized nonuniform profile is proposed with two enhancements: (1) the slip line method together with nonlinear Hoek–Brown failure criteria is integrated to identify the critical shear displacement of rock asperity; and (2) the residual stage of shear behavior is properly considered with the rounding progress of sheared rubbles. The enhanced interface model is first validated by the direct shear test results under constant normal stiffness. Then, the interface model is implemented via user‐defined FRIC into the finite element code ABAQUS without the need of explicitly building the rock–pile interface profile. Accordingly, the model is applied to simulate and analyze two field cases involving rock‐socketed piles. Comparison between the predictions and field observed results shows this method can well capture the axial load transfer behavior of pile socket into weak rock.

Construction Safety Risk Assessment of High-Pile Wharf: A Case Study in China

The complexity of the wharf components and the harshness of the offshore construction environment increase the safety risk of hazards, which has highlighted the importance and urgency of safety risk management in high-pile wharf constructions. This paper established a visualized digital construction safety risk model for high-pile wharf based on a so-called FAHP method (the combination of fuzzy comprehensive evaluation (FCE) and analytic hierarchy process (AHP) methods). The construction safety risk indicators were constructed as the target layer, the principle layer and the scheme layer, and then the corresponding safety risk assessment algorithm was established. The physical, functional and safety risk assessment parameters of the component in the BIM model were employed to the safety risk assessment algorithm, and the risk assessment level of each sub-process was subsequently classified. The case study indicated that the high-pile wharf construction project included five elements in principle layer and 15 risk indicators in the scheme layer. Moreover, it was demonstrated that the sub-processes with the highest construction risk level were steel pipe pile sinking in wharf construction and steel pipe pile, steel sheath-immersed pile sinking and embedded rock pile construction in approaches to bridge construction with a risk level of III. In this way, the quantitative visualization of the construction safety risk was effectively realized, which facilitates the safety risk management of construction sites and timely warning and response to unexpected safety accidents.

Effect of construction method and bench height on particle size segregation during waste rock disposal

ABSTRACT Waste rock segregation and heterogeneity can increase the hydrogeotechnical and geochemical instability of waste rock piles, but characterising segregation quantitatively in the field is difficult because of the large dimensions of these structures. In this study, a discrete element model (PFC3D) was calibrated on two real cases and used to simulate the flow behaviour of waste rock during disposal. The effect of the construction method, the bench height, and additional factors (e.g. mine truck payloads and push velocities) on particle segregation was investigated. Segregation degree and relative particle diameters of waste rock at different locations in the pile were compared to propose practical solutions and reduce segregation and heterogeneity during deposition. Results indicated that simulated bench heights and mine truck payloads had limited effect on segregation. A smaller proportion of large particles in the original waste rock can increase segregation. Lateral disposal and increasing the push velocity tend to reduce segregation.

An Analytical Transformation Algorithm for Loading-Settlement Curves of Rock-Socketed Piles in Soft Rock by Self-Balanced Tests

An Analytical Transformation Algorithm for Loading-Settlement Curves of Rock-Socketed Piles in Soft Rock by Self-Balanced Tests

Simulation Study on the Influence of Chimney Structure on the Efficiency of Gravity Heat Pipes for Controlling Spontaneous Combustion in Coal Waste Rock Piles

ABSTRACT Heat pipe is an efficient heat transfer element. Using heat pipes to control spontaneous combustion of coal gangue piles is a simple and effective method. However, the heat conducted by the heat pipe is usually directly released into the atmosphere, causing waste of resources. In order to utilize this part of the heat, this paper studied the method of enhancing the heat dissipation of the heat pipe. Based on the chimney effect, a chimney that utilizes the heat conducted by the heat pipe to enhance its heat dissipation efficiency was designed. The effects of five different parameters, including the distance between the chimney and the ground, the length of the chimney expansion section, the radius of the chimney inlet, the distance between the heat pipe and the inner wall of the chimney, and the height of the chimney, on the enhancement of heat dissipation of the chimney effect by the heat pipe were mainly studied. A large number of numerical simulation studies were carried out for chimneys with different structural sizes. The results show that all of the above five parameters have certain effects on the enhancement of heat dissipation of the chimney by the heat pipe, and each parameter has an optimal value to achieve the best enhancement effect of the chimney on the heat dissipation of the heat pipe. The response surface analysis was used to optimize the parameter values. The final designed chimney can increase the heat dissipation efficiency of the heat pipe by three times, providing a new direction for heat dissipation of heat pipes and the utilization of waste energy.

Design and Implementation of Sampling Wells in Phosphate Mine Waste Rock Piles: Towards an Enhanced Composition Understanding and Sustainable Reclamation

Establishing a circular economy in mining begins with a dedicated sampling strategy as its fundamental phase. This specific approach is crucial for enhancing resource retrieval and isolating essential minerals from mining residues. By carefully examining and defining the makeup of waste materials, mining activities can discover overlooked possibilities, promoting sustainability. A thoughtfully planned sampling strategy not only reduces environmental harm but also sets the stage for the effective use of resources. In doing so, the mining industry can shift towards a circular model, adhering to the principles of waste reduction, material reuse, and ultimately promoting a more environmentally conscious and economically viable industry. In the phosphate industry and during the pre-concentration process of phosphate ore through screening, significant amounts of mining waste, consisting of various lithologies including indurated and fine phosphate, coarse-grained silicified phosphate, limestone, and marls, are deposited in waste rock stockpiles. Collecting representative samples from these heterogeneous materials presents challenges in accurately characterizing the entire stockpile. To overcome this issue, circular mining wells were implemented as a novel sampling method in waste rock stockpiles, enabling the collection of intact representative samples. This paper shares a successful experience in constructing three concrete-lined wells within a phosphate mine waste rock stockpile measuring 662 m in length, 240 m in width, and ranging in height from 0 to 65 m. The wells were dug at various depths, ranging from 20 m to 55 m, with a circular section and a diameter of 1.5 m. An integrated method utilizing analytical techniques in conjunction with numerical modeling via Robot Structural Analysis software (version of 2020) was utilized to assess the stress on the well supports and confirm their stability. This methodology serves as a valuable tool for evaluating the stability of similar wells, ensuring the safety of operators. The structural model yielded a stress level of 1 MPa, which aligned with the values obtained from the analytical model. Sensitivity analysis was performed on various parameters (friction angle, Poisson Ratio, and gravity), and the safety factor consistently remained above 1.5 for all scenarios investigated up to a depth of 60 m. Consequently, this study demonstrates that concrete-lined wells can be utilized safely for intact sampling in waste rock stockpiles. This sampling operation will allow the pursuit of optimizing resource utilization and enhancing environmental sustainability, by studying phosphate distribution in the Phosphate Mine Waste Rock (PMWR) for better recovery.

Antimony mobility in soil near historical waste rock at the world's largest Sb mine, Central China

Soil near waste rock often contains high concentrations of antimony (Sb), but the mechanisms that mobilize Sb in a soil closely impacted by the waste rock piles are not well understood. We investigated these mobility mechanisms in soils near historical waste rock at the world's largest Sb mine. The sequential extraction (BCR) of soil reveal that over 95 % Sb is present in the residual fraction. The leached Sb concentration is related to the surface protonation and deprotonation of soil minerals. SEM-EDS shows Sb in the soil is associated with Fe and Ca. Moreover, X-ray absorption spectroscopy (XAS) results show Sb is predominantly present as Sb(V) and is associated with Fe in the form of tripuhyite (FeSbO4) as well as edge- and corner-sharing complexes on ferrihydrite and goethite. Thus, Fe in soils is important in controlling the mobility of Sb via surface complexation and co-precipitation of Sb by Fe oxides. The initially surface-adsorbed Sb(V) or co-precipitation is likely to undergo a phase transformation as the Fe oxides age. In addition, Sb mobility may be controlled by small amounts of calcium antimonate. These results further the understanding of the effect of secondary minerals in soils on the fate of Sb from waste rock weathering and inform source treatment for Sb-contaminated soils.

Bearing behavior of pile foundation in karst region: Physical model test and finite element analysis

Abstract The presence of karst formations significantly impacts the load-bearing capacity of pile foundations in karst geological environments, posing a challenge to their design. This study investigated the bearing characteristics of karst pile foundations using the physical model test and numerical analysis. First, the influence of cave height and span on the bearing capacity of pile foundations is examined using model tests. The results demonstrate that the height of karst caves greatly affects the bearing capacity of karst pile foundations. Subsequently, numerical analysis further explores the bearing characteristics of these foundations. It reveals that as the top load on pile increases, an arch-shaped tensile damage zone forms at the top of karst cave and gradually expands. The rock failure in this area leads to a decrease in adhesion between rock strata and pile foundation, consequently reducing its load-bearing capacity. Finally, experimental results are compared with numerical results to validate consistency and mutual verifiability between physical model tests and numerical analyses. The outcomes of the research provide valuable insights for designing rock-socketed pile foundations in similar karst areas.

Hydrogeochemical modelling of pyrite oxidation ion mobility in unsaturated mine waste rock piles

Hydrogeochemical modelling of pyrite oxidation ion mobility in unsaturated mine waste rock piles

Oblique wave trapping by periodic array of two-layer pile rock breakwaters placed on uneven seabed

ABSTRACT This research work evaluates the wave trapping efficiency of the periodic array of two-layer pile-rock breakwaters (TPRBs) placed far away from vertical rigid wall. The analytical model is developed to study the effect of TPRBs on the variation of wave reflection and reduction of fluid force experienced by wall based on the classical potential flow and porous media flow theory. The effect of the uneven seabed on wave trapping by TPRBs is added to show its significance, and the porous structure consists of a pair of layers with individual porosities. The seaside and leeside protection walls are introduced to secure the two-layer rock from vertical and horizontal failures. Thus, the continuity of velocity and pressure is applied in the vertical and horizontal directions. The eigenfunction expansion method based on orthogonal mode-coupling relation is used to solve the unknown coefficients. The effect of incident wave properties and TPRBs physical properties on wave trapping is reported as a function of breakwater width, gap region, and trapping chamber length. The correctness of the present study results is verified with the available results. The study strongly suggests that the variation of wave reflection by TPRBs is a trivariate function, which would depend upon the width, spacing, and porosity of the TPRBs. Around 30–40% reduction of wave reflection is obtained after introducing the TPRBs.