Piezoelectric Ceramics Research Articles

Stoichiometric and non-stoichiometric Mn modification on high-power properties in PYN-PZT piezoelectric ceramics

The types of dopants lead to distinctive microstructural evolution behavior and physical properties in materials. In this study, the effect of stoichiometric and non-stoichiometric Mn modification, namely Pb(Mn1/3Nb2/3)O3 (PMnN) and MnO2, on the microstructure and properties of Pb(Yb1/2Nb1/2)O3-PbZrO3-PbTiO3 (PYN-PZT) piezoelectric ceramics are systematically investigated. It was found that stoichiometric PMnN modification inhibits the grain growth while non-stoichiometric MnO2 modification promotes it, and thus the former yields stronger high-power characteristics (higher internal bias field Ei and larger mechanical quality factor Qm) than the latter. Specifically, with an equivalent amount of Mn modification (2 mol%), PMnN and MnO2 modification PYN-PZT ceramics exhibit significantly different values for average grain size (1.21 μm vs. 14.12 μm), Ei (8.5 kV/cm vs. 5 kV/cm), and Qm (2376 vs.1134). To further evaluate high-power performance, the vibration velocity v of these two modified PYN-PZT under high driving conditions was measured. Under an AC electric field of 3.5 V/mm, the PYN-PZT+6PMnN ceramics exhibit a v of up to 0.95 m s−1, larger than both MnO2-doped PYN-PZT (0.72 m s−1) and unmodified PYN-PZT ceramics (0.1 m s−1), and far outperformance than both PZT-4 and PZT-8 ceramics. Furthermore, to elucidate the origin of the exceptional high-power performance of PMnN-modified PYN-PZT, we performed phase-field simulations revealing a pinning effect of the grain boundary on domain wall motion. Consequently, the small grain size (high grain boundary density) in PMnN-modified PYN-PZT exhibits a strong pinning effect, resulting in a large Qm and outstanding high-power performance.

High-piezoelectric lead-free BiFeO3–BaTiO3 ceramics with enhanced temperature stability and mechanical properties

BiFeO3–BaTiO3 (BF–BT) ceramics exhibit higher piezoelectric coefficients (d33), Curie temperatures (TC), and temperature stability than other high-temperature lead-free piezoelectric materials. However, despite their crucial role in piezoelectric devices, the mechanical properties of BF–BT ceramics have been underexplored. A thorough evaluation of the mechanical properties of BF–BT is crucial for developing cost-effective and durable lead-free piezoelectric ceramics. Moreover, the specific causes of the high piezoelectric response and excellent temperature stability of BF–BT ceramics remain unclear owing to the instrumental detection threshold, which limits experimental studies to temperatures above 140 °C and below the degradation temperature of d33. To investigate the intrinsic origins of the high piezoelectricity and temperature stability of BF–xBT ceramics and to enhance their mechanical properties, a two-step sintering process is used to fabricate these ceramics (0.25 ≤ x ≤ 0.40). Owing to improvements in grain refinement and reduced Bi3+ volatilization, the BF–0.33BT ceramic exhibits enhanced overall performance, with a modified small punch strength of 155 MPa, Vickers hardness of 5.2 GPa, a d33 of 220 pC/N at room temperature, TC of 466 °C, and d33 values exceeding 400 pC/N at 260 °C. Phase-field simulations, which address the limitations of device detection thresholds, reveal that with increasing temperature, the domain structure relaxes, and polarization intensity decreases. This indicates that changes in the high-temperature piezoelectric properties can be attributed to domain structure relaxation and the increase in dielectric constant. Overall, BF–BT ceramics exhibit superior piezoelectric performance, mechanical properties, and temperature stability, making them highly suitable for use in high-temperature and demanding environments.

Realizing large strain at low electric field in Pb(Zr,Ti)O 3-based piezoelectric ceramics via engineering lattice distortion and domain structure

Realizing large strain at low electric field in Pb(Zr,Ti)O ₃-based piezoelectric ceramics via engineering lattice distortion and domain structure

Mechanical properties and multi-field ferroelastic response of Nb/Mn Co-doped CaBi4Ti4O15 high-temperature ferroelectric ceramics

CaBi4Ti4O15 (CBT) ceramics are promising piezoelectric materials that have been widely studied for high-temperature applications. Despite significant advancements in the electrical performance of CBT ceramics, the understanding of their mechanical behaviors remains limited, which is unfavorable for designing ceramics with high stability and reliability during high-temperature service. This work investigated the mechanical properties and fracture behaviors of Nb/Mn co-doped CaBi4Ti4O15 (CBTNM) with various doping levels, focusing on stress-strain responses and ferroelastic deformation behaviors under uniaxial compression and multi-field coupling conditions. HRTEM analysis reveals small-scale layered domain wall structures on the surface of plate-like grains. The fracture and compressive strengths of CBTNM ceramics initially decrease and then increase with an increase in doping content, and the underlying mechanisms are related to grain size, defects, and densification. CBTNM ceramics exhibit nonlinear stress-strain responses due to ferroelastic deformation under compressive loading, and the resultant irreversible domain switching strain increases with an increase in doping content, while poling can further increase the residual strain. Under multi-field loading conditions, CBTNM ceramics undergo more ferroelastic deformation events and exhibit larger residual strain. The micro-cracks, pores, complicated fracture modes, and degraded fracture surfaces with fragmental and rough features are mainly responsible for the lower elastic modulus and inferior mechanical response. This work enhances our understanding of the mechanical behaviors of high-temperature piezoelectric ceramics and provides guidance for designing high-performance piezoelectric materials for complex environmental applications.

Enhanced piezoelectric properties of KNN-based ceramics by synergistic modulation of phase constitution, grain size and domain configurations

Despite significant advancements in KNN-based piezoelectric ceramics, controlling their grain size remains a challenge, impacting reproducibility of piezoelectric properties. Here, we address this issue by initially investigating the defect chemistry of a ternary system 0.96 K0.48Na0.52Nb0.96Sb0.04O3-0.04Bi0.5Na0.5ZrO3-ABO3 (KNNS-BNZ-ABO3). The ABO3 dopant not only influences the phase constitution, but also induces different charge compensation mechanisms, affecting the grain size and domain configurations of ceramics. Furthermore, the relationship between the grain size and the piezoelectric properties is investigated. The superior piezoelectric charge coefficient (d33) of 435 pC/N, ultra-high planar mode electromechanical coupling factor (kp) of 0.62 and preferable temperature stability are obtained in KNN-based ceramics with large grain size (∼50 μm) and hierarchical domain structures. Finally, we elucidated the intrinsic and extrinsic contribution of the grain size on piezoelectric properties of KNN-based piezoceramics based on Rayleigh analysis. Our work provides an effective paradigm for the development of lead-free piezoelectric ceramics for industrial applications.

A sandwich-structured 1-3 type piezoelectric composite material for enhancing reliability

This study proposes a sandwich structure 1-3 piezoelectric composite, incorporating flexible silicone rubber to enhance the thickness vibration mode of piezoelectric ceramics. Rigid aluminum nitride (AlN) is employed to bolster the mechanical stability of the composite. Utilizing equivalent parameter theory, we establish a mathematical model for the sandwich structure composite material. The impact of the piezoelectric phase size and the volume fraction of AlN on several performance parameters of the material are analyzed, including the thickness electromechanical coupling coefficient, density, sound velocity, and characteristic impedance. The sandwich structure piezoelectric composite was fabricated using the "cutting and filling" technique. Experimental outcomes reveal that this material demonstrates concentrated thickness vibration modes, with a thickness electromechanical coupling coefficient reaching as high as 0.72, a 16.6 % increase compared to traditional 1-3 piezoelectric composites. Results from thermal shock tests and tensile tests suggest that the sandwich structure 1-3 piezoelectric composite has considerable potential for use in highly reliable low-frequency receiving transducers.

Effect of SiO2-Li2O3-CuO additive on piezoelectric properties of PMS-PZT ceramics at low sintering temperature

Lead zirconate titanate (PZT) based piezoelectric ceramics are applied in ultrasonic transducers and multilayer actuators fields universally. Excellent piezoelectric properties of PZT-based ceramics of low sintering temperature are crucial for the applications of high-power motors and multilayer piezo-actuators due to the reduction of cost and energy consumption. In this paper, a ternary solid-solution ceramic system 0.05Pb(Mn1/3Sb2/3)O3-0.47PbZrO3-0.48PbTiO3 (PMS-PZT) was studied. A new complex additive composed of SiO2-Li2O3-CuO was doped into the PMS-PZT ceramics. The doping of CuO and Li2O3 was discovered to be able to lower the sintering temperature and remain electric properties efficiently, while the doping of SiO2 can decrease the grain size and increase the density. All ceramic samples were fabricated by solid-phase reaction method and sintered in the low temperature range from 800 °C to 1000 °C. The phase structure, morphology of natural surface and electrical properties of ceramics doped by 0.5 wt% additive were characterized. The 0.5 wt% additive doped PMS-PZT ceramics exhibit remarkable comprehensive piezoelectric properties sintered at 900 °C (d33 = 343 pC/N, Qm = 1016, Tc = 328 °C, tanδ = 0.4 % (at 25 °C), εr = 1344, d33* = 490 pm/V). The sintering temperature 900 °C is significantly below the melting point of Ag (961.9 °C) and Cu (1083.4 °C), so the more cost-effective Cu internal electrodes and Ag rich Ag/Pd electrodes can be used to substitute the expensive Pd rich Ag/Pd internal electrodes in the production of devices composed of multilayer ceramic. The research of this work provides an important candidate additive for the applications of high-performance transducers and multilayer actuators with low cost.

Improvement on Qm in high-power piezoelectric ceramics through [111]c texture engineering

Improving mechanical quality factor Qm is of great significance for high-power applications. Here, a new strategy of the [111]c texture engineering was proposed to enhance the performances of high-power piezoelectric ceramics. The 5 vol% BaTiO3 (BT) templates with the [111]c preferred orientation were introduced into matrix powders of 0.03 Pb(Mn1/3Nb2/3)O3–0.33Pb(Ni1/3Nb2/3)O3–0.28 PbZrO3–0.36PbTiO3 (28PZ(R)) to form the [111]c textured ceramics (28PZ(T)), possessing a texture degree of 74 %. The multiple of uniform density in EBSD increased from 0.63 in randomly oriented 28 PZ(R) to 6.63 in 28PZ(T). The good lattice matching between BT templates and textured grains was observed using high-resolution transmission electron microscopy, confirming the microscopic origin of the [111]c texture. The maximum phase angle θmax of 88.2° was quite near 90° in 28PZ(T), ensuring the optimal Qm value of 1275 and the great figure of merit of 255,000 pC/N. The increased Qm in [111]c texture ceramics was confirmed due to the reduced intrinsic polarization directions rather than the pinning effect of the internal bias field. Larger grain sizes with larger domains restrained the movement of domain walls in 28 PZ(T), which was also favorable to higher Qm. This work may provide a new promising route for further high-power applications.

The structural evolution and electric field-induced strain performance of Bi0.5(Na0.41K0.09)TiO3–Ba(Fe0.5Sb0.5)O3 lead-free piezoelectric ceramics

In recent years, lead-free Bi0.5Na0.5TiO3 (BNT) based piezoelectric ceramics with excellent strain properties have gained widespread recognition for their application in high-precision displacement actuators. The (1-x)(0.82Bi0.5Na0.5TiO3-0.18K0.5Bi0.5TiO3)-xBa(Fe0.5Sb0.5)O3 ceramics were fabricated through the die-pressing method in this work. The effect of BFS introduction on the dielectric, ferroelectric and microstructure characteristics of BNKT ceramics was systematically investigated. Among these compositions, the BNKT-0.015BFS ceramics exhibited a piezoelectric strain coefficient (d33*) of 658 pm/V at an electric field of 55 kV/cm, while achieving a strain response of 0.51 % at 85 kV/cm. The observed improvement in strain performance can be attributed to the evolution from non-ergodic relaxor state to ergodic relaxor state caused by BFS substitution. Furthermore, transmission electron microscopy (TEM) explicitly confirmed coexistence of rhombohedral and tetragonal phase and revealed the morphology of nanosized domains. This study adds to a deeper comprehension of the characteristics of strain response enhancement in BNT-based ceramics, opening up avenues for designing novel lead-free piezoelectric ceramics with outstanding electromechanical performance.

Exploring the application of piezoelectric ceramics in bone regeneration.

Piezoelectric ceramics are piezoelectric materials with polycrystalline structure and have been widely used in many fields such as medical imaging and sound sensors. As knowledge about this kind of material develops, researchers find piezoelectric ceramics possess favorable piezoelectricity, biocompatibility, mechanical properties, porous structure and antibacterial effect and endeavor to apply piezoelectric ceramics to the field of bone tissue engineering. However, clinically no piezoelectric ceramics have been exercised so far. Therefore, in this paper we present a comprehensive review of the research and development of various piezoelectric ceramics including barium titanate, potassium sodium niobate and zinc oxide ceramics and aims to explore the application of piezoelectric ceramics in bone regeneration by providing a detailed overview of the current knowledge and research of piezoelectric ceramics in bone tissue regeneration.

Research progress in the study of textured piezoelectric ceramics

Piezoelectric ceramics have the advantages of uniform composition, excellent performance, good electromechanical coupling performance, and high cost performance. They are currently one of the important materials for manufacturing sensors and semiconductor components on the market. Although piezoelectric ceramic materials are widely used because of their many advantages, how to improve their piezoelectric properties is still a hot and difficult research spot. Previously, the piezoelectric properties of piezoelectric ceramics were affected by adjusting the grain size, but due to its limited enhancement effect, researchers hope to find other ways to improve the piezoelectric properties of ceramics more efficiently. Research has found that texture process can enable isotropic ceramics to obtain similar characteristics to single crystals that exhibit anisotropy. This greatly improves the piezoelectric properties of ceramics. During the texture process, the type and content of the template, texture degree and texture orientation, and other factors will significantly affect the piezoelectric properties of textured ceramics. With the continuous development of texture technology and process, the piezoelectric properties of textured ceramics have been significantly improved, but the practical application is less. Based on this, this article expounds the design principles of textured ceramics, summarizes the progress in the preparation of textured piezoelectric ceramics, and systematically explains the importance of template and texture orientation selection in texture processing. Finally, this paper also analyses the application of textured ceramics, and looks forward to the optimization methods and development prospects of piezoelectric ceramics. It is hoped to help the application and development of piezoelectric ceramics.

Monitoring of interface separation damage in buckling-restrained steel plate shear walls using piezoelectric based smart aggregates under cyclic loading

Interface debonding damage is a critical issue for many prefabricated concrete components. Various studies have employed different methods to detect debonding behaviors and provided quantitative damage indexes. In this paper, we propose a novel monitoring approach for detecting interface debonding damage in Engineered Cementitious Composite (ECC) panel-restrained composite steel plate shear walls (SPSWs) using piezoelectric ceramics (PZT). Four SPSWs were designed with different types of concrete, steel plate thicknesses, and bolt arrangements for the cyclic loading experiment. Energy data was collected for time-domain and wavelet packet analysis. The root mean square deviation (RMSD) was then calculated to provide a quantitative damage index for the specimens. The highest damage indices for each specimen were 0.770, 0.963, 0.988, and 1, respectively, which corresponded well with the actual damage scenarios. The experiments verified that using PZT can accurately monitor debonding damage in SPSWs.

Water-mediated production of K0.5Na0.5NbO3 piezoelectric ceramics with cold-sintering assisted route: Enhanced dielectric properties

Cold sintering is an attractive method to densify ceramics, providing the opportunity to produce ferroelectrics efficiently. This is particularly important for cases where ceramics like perovskites are prone to high A-site element volatilization at high temperatures. The resulting uncontrolled creation of defects is often detrimental to the ferroelectric properties. In this work, cold-sintering assisted production of KNN ceramics with water (no corrosive transient liquid) leads to a homogenous, high-density pure KNN with high dielectric permittivity and lower dielectric losses as compared to high-temperature sintering techniques. Our work could, therefore, open a new venue for further modification of defect chemistry in lead-free piezoelectrics.

Phase and defect structures of MnO2‐doped 75BiFeO3–25BaTiO3 ceramics and their effects on electrical properties

AbstractBismuth ferrite (BiFeO3)‐based high‐temperature piezoelectric ceramics have high Curie temperatures and excellent thermal stability; however, their applications are limited by inadequate piezoelectric performance due to large coercive fields and high leakage conduction. This study investigates the impact of MnO2 doping on the phase transition, defect structure, domain morphology, as well as the dielectric, ferroelectric, and electrical conduction behaviors of 75BiFeO3–25BaTiO3 ceramics sintered under an oxygen atmosphere. A structural transformation from distorted rhombohedral to pseudo‐cubic symmetry was observed with increasing MnO2 content, accompanied by domain fragmentation. MnO2 doping at an appropriate level inhibited defects such as and . Regarding electrical properties, the reduction in rhombohedral distortion and enhancement in the pseudo‐cubic phase after MnO2 doping resulted in decreased remanent polarization and electrostrain, which could potentially hinder piezoelectric response. However, appropriate MnO2 doping effectively reduced leakage conduction, significantly enhancing the poling efficiency of the ceramics. The maximum d33 value of 107 pC/N and kp of 0.36 were achieved at an MnO2 doping content of 0.1 wt.%. Excessive MnO2 addition may generate defect dipoles, as indicated by increased coercive field (Ec) and dielectric loss. The observed increase in high‐temperature resistivity with MnO2 content is primarily attributed to reduced grain size and increased concentration of mobile defects. This study provides valuable insights for further research on the application of 75BiFeO3–25BaTiO3 systems in high‐temperature piezoelectric devices.

Broad bandwidth and excellent thermal stability in BiScO3-PbTiO3 high-temperature ultrasonic transducer for non-destructive testing

High-temperature ultrasonic transducer (HTUT) is essential for non-destructive testing (NDT) in harsh environments. In this paper, a HTUT based on BiScO3-PbTiO3 (BS-PT) piezoelectric ceramics was developed, and the effect of different backing layers on its bandwidth were analyzed. The HTUT demonstrates a broad bandwidth and excellent thermal stability with operation temperature up to 400 °C. By using a 10 mm thick porous alumina backing layer, the HTUT achieves a broad −6 dB bandwidth of 100 %, which is about 4 times superior to the transducer with an air backing layer. The center frequency (fc) of the HTUT remains stable with fluctuations of less than 10 % across the temperature range from room temperature to 400 °C. The HTUT successfully detected simulated defects in pulse-echo mode for NDT over 200 °C. This research not only advances high-temperature ultrasonic transducer technology but also expands the NDT applications in harsh environmental conditions.

Superelastic electromechanical behaviors in ferroelectric PbTiO[formula omitted] ceramics under coupled mechanical-electric fields: Higher-order piezoelectric constitutive equations from first-principles

With the recent discovery of superelastic behaviors of ferroelectric (piezoelectric) ceramics, understanding their non-linear mechanical and electromechanical responses under high stress and electric field conditions is crucial for engineering and designing advanced piezoelectric devices, such as ultrasmall actuator systems. In this study, we carry out first-principles finite electric field calculations to clarify the mechanical and electromechanical properties under the electric field for typical ferroelectric ceramics of PbTiO3. Superelastic-like non-linear deformation behavior is enhanced or suppressed depending on the electric field direction, suggesting the possible design of superelasticity. We clarified that positive and negative electric fields to spontaneous polarization promote and inhibit deformation due to strain loading, thereby providing tunable superelasticity. We also investigate the mechanical loading and electric field dependence of the piezoelectric coefficient of PbTiO3. The tunable piezoelectric response can be provided with a coupling of mechanical loading and electric field. Finally, we present higher-order piezoelectric constitutive equations applicable for superelastic-like non-linear deformations under an electric field. The present results will open promising paradigms for functional piezoelectric devices, and the proposed piezoelectric constitutive equations broaden the design scope through finite element method analysis.

3D printing of flexible piezoelectric composite with integrated sensing and actuation applications

3D printing of flexible piezoelectric composites (3D-FPCs) is increasingly attracting the attention due to its unique advantage for customized smart applications. However, current research mainly focuses on the 0–3 piezoelectric composites, in which the piezoelectric ceramics are embedded in polymer matrix in the form of particles. The poor connectivity between particles much reduces the conduction of strain and charge in the composites, seriously limiting its application in actuation. In this work, a continuous lead zirconate titanate (PZT) double-layer ceramic scaffold was prepared by 3D printing and assembled with epoxy resin and interdigital electrodes together to manufacture a multifunctional device. The 3D-FPCs exhibit a free strain of 1830 ​ppm in actuating and are able to actuate a stainless-steel cantilever beam to produce a tip displacement of 5.71 ​mm. Additionally, the devices exhibit a sensitivity of 26.81V/g in sensing applications. Furthermore, 3D-FPCs are demonstrated as actuators for mobile small robots and wearable sensors for sensing joint activities.

Structure and electrical properties of (1-x)Bi3TiTaO9-xNa0.5Bi2.5Nb2O9 piezoelectric ceramic

The lead-free piezoelectric ceramics (1-x)Bi3TiTaO9–xNa0.5Bi2.5Nb2O9 [(1-x)BTT–xNBN; x = 0.0; 0.2; 0.5; 0.7; 1.0] were prepared using the traditional solid-state method, and the microstructure and electrical properties of the novel solid solution (1-x)BTT–xNBN were studied. XRD data and Raman spectroscopy analysis indicated that Na ions and Nb ions had been incorporated into the designed lattice, forming a stable solid solution. The piezoelectric performance of the (1-x)BTT–xNBN ceramics was improved for two reasons: on one hand, the incorporation of NBN could suppress the leakage current caused by Ti ions, effectively reducing the contribution of oxygen vacancies to the direct current resistivity, thereby increasing the ceramic's direct current resistivity (ρdc); on the other hand, the orthorhombic distortion was reduced, and the remanent polarization was enhanced. Among them, the 0.3Bi3TiTaO9-0.7Na0.5Bi2.5Nb2O9 ceramic demonstrated excellent comprehensive performance: the values of d33, Tc, and Pr were 14.4 pC/N, 777.8 °C, and 9.82 μC/cm2, respectively. Specifically, at 500 °C, tanδ and ρdc were 0.67 % and 1.01 × 108 Ω∙cm, respectively, and after depolarization at 750 °C, its d33 remained at 97.92 % of the original value.

Tracking high-performance Pb(Ni1/3Sb2/3)O3–Pb(Zr0.48Ti0.52)O3 piezoelectric ceramics near morphotropic phase boundary

Tracking high-performance Pb(Ni1/3Sb2/3)O3–Pb(Zr0.48Ti0.52)O3 piezoelectric ceramics near morphotropic phase boundary

Harvesting energy from a soldier's gait using the piezoelectric effect

Abstract There is an increasing dependence on electronic devices in the battlefield, including equipment for communications, positioning and navigation, and combat situation awareness. These devices are usually powered by batteries because they are reliable and have good power density (energy per kilogram). Nevertheless, batteries are heavy and bulky, which reduces agility and increases fatigue of the ground troops. An alternative is to extract energy from renewable sources (like the sun and the wind) or harvest energy from the human body itself (like temperature gradients and walking). This article studies the feasibility of a piezoelectric generator, stimulated by human gait, to power electronic devices on the battlefield. Tests were carried out to measure the energy harvested from several piezoelectric ceramics placed under the sole of a soldier’s boot. Different materials and arrangements were tried to maximize the power, leading to the development of a prototype. The prototype was able to harvest 875 μ J {\rm{\mu }}{\rm{J}} on each step, on average. Walking 1 h, at a pace of 40 steps/min, leads to 2.1 J of energy, enough to supply a 3.3 V device consuming 10 mA for around a minute. These results are interesting for any situation that requires emergency power on the battlefield (e.g., trigger a device, call for rescue, acquire localization).