The present work aims to investigate the recovery of light rare earth elements (LREEs) oxides from end-of-life NiMH batteries using a hydrometallurgical process followed by effective precipitation. The operational leaching parameters such as phosphoric acid concentration, temperature, and the solid–liquid ratio were first optimized by Box-Behnken design. The results reveal that under optimum conditions ([H3PO4] = 2 mol/L, T = 80 °C, and S/L = 1: 10 g/mL) the leaching efficiencies of Ni, Co reach 98.1% and 99.3%. While La, Ce, and Nd elements remain in the leaching residue as (La, Ce, Nd)PO4 with yields of 98.2%, 98.6%, and 99.6% for La, Ce, and Nd, respectively. Afterward, the (La, Ce, Nd)PO4 is leached with HCl acid, then the rare earth oxalate was precipitated using oxalic acid at a pH of 1.8 and then the product was calcined at 800 °C for 2 h in order to synthesize the (Nd, La, Ce)2O3. The analysis using scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDX) confirms the homogeneity of (Nd, La, Ce)2O3 particles that have two morphologies, i.e., flower and sticks with a particle size between 3 and 6 μm. The unit cell parameters of (Nd, La, Ce)2O3 were calculated after Rietveld refinement of the XRD patterns, in the space group of Fm-3m are a = b = c = 0.57921 nm and the volume equal to 0.194322 nm3.
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