The strong early hydration reaction and short setting time of alkali-activated slag composites limit its practical engineering application. Compared with traditional chemical admixture, organic phosphates show higher efficiency in delaying the hydration rate of alkali-activated slag system. However, there is limited research on the performance of alkali-activated materials modified by different organic phosphonate type, and their modification mechanism is also unclear. In this study, three typical organic phosphonates, hydroxyethylidene diphosphonic acid Tetrasodium (HEDP-4Na), aminotris (methylene phosphonic acid) tetrasodium (ATMP-4Na), and diethylenetriamine penta (methylene phosphonic acid) pentasodium (DTPMP-5Na), were selected to clarify the effect of organic phosphonate type on the properties of alkali-activated slag materials (AASM) and its mechanism under different dosage and alkali content. The results indicate that DTPMP-5Na has the most significant effect on the improvement of fresh properties of AASM, compared to other two types of organic phosphonates. Using 0.3 % DTPMP-5Na can delay the initial and final setting time of AASM by 240 % and 190 % respectively, increase the slump flow by 20 %, and reduce yield stress and plastic viscosity by 57 % and 65 % respectively. This was because DTPMP-5Na has the largest number of monomolecular phosphonic acid groups, which can chelate Ca2+ in AASM, form stable complex and cover the surface of slag particles to prevent further hydration reaction. The phosphonate reduced the hydration rate and increased the surface negative potential of slag particles. The use of phosphonates and the increase in alkali content can significantly enhance the mechanical properties of AASM. Using 0.3 % of ATMP-4Na increased the 28-day compressive and flexural strengths of AASM made with 5 % alkali content by 155 % and 53 %, respectively, compared to the reference AASM with 3 % alkali content. Additionally, the 28-day compressive and flexural strengths of reference at 7 % alkali content increased by 115 % and 12 %, respectively, compared to that at 3 % alkali content. This improvement was mainly attributed to the consumption of organic phosphonates at the early stage, which provides more activation channels for slag later, resulting in a denser structure and improved pore structure of AASM, thus enhancing its long-term mechanical properties. However, with the increase of alkali content, the effect of organic phosphonates in strengthening fresh and hardened properties of AASM decreased. The use of 0.3 % HEDP-4Na increased 28-day compressive and flexural strengths of AASM with 3 % alkali contents increased by 25 % and 27 %, respectively, compared to the reference AASM. Such improvement was limited to 4 % and 19 % for AASM made with 5 % alkali content. This can be attributed to the significant promotion of OH− concentration in the system, increasing the yield of hydration products at early age on the surface of slag, and reduced activation channels for slag over the long term. In summary, the use of ATMP-4Na is recommended in AASM, as it can significantly improve the fresh properties of AASM and provide excellent mechanical properties.
Read full abstract