Application of organic phosphonic acid dispersant in the separation and flotation of chalcopyrite and serpentine

Abstract

The floatation of target minerals is often severely deteriorated in highly muddy mineral flotation systems. In this study, it was shown that the chalcopyrite recovery was significantly decreased due to the slime-coating of the serpentine fines. To enhance the floatability of chalcopyrite in the presence of serpentines, two phosphonic acids of 1-Hydroxyethylidene-1,1-diphosphonic acid (HEDP) and ethylenediamine tetramethylene phosphonic acid (EDTMP) were applied as dispersants in the floatation process. The micro-flotation tests indicated that HEDP and EDTMP could well eliminate the adverse effect of coated serpentine on the floatability of chalcopyrite. Adsorption tests and X-ray photoelectron spectra (XPS) analysis demonstrated that HEDP and EDTMP could selectively adsorb on the serpentine surface due to the chelation of phosphonic acid groups with the magnesium atoms on the serpentine surface, which was confirmed by the flight secondary ion mass spectrometry (TOF-SIMS) characterization. The zeta potential measurements showed that the adsorption of dispersants on serpentine changed the surface charges from positive to negative, while the zeta potential of chalcopyrite became more negative due to the dissolution of copper and iron cations from the chalcopyrite surface. Therefore, the electrostatic repulsion effectively prevented the slime-coating of serpentine on the chalcopyrite surface, which was also supported by the atomic force microscope (AFM) force measurements. As a result, the use of dispersants eliminated the adverse effects of serpentinite and greatly improved the floatability of chalcopyrite. The findings in this work indicate that the phosphonic acids of HEDP and EDTMP might find their application as effective dispersants to improve the floatability of target minerals in highly muddy mineral flotation systems.