Lignin, the largest renewable aromatic resource in nature, is a promising feedstock to produce aromatic fine chemicals. The bioconversion of lignin into 4-vinylphenol derivatives (4VPs) is a sustainable route to promote both lignin valorization and bioeconomy. However, challenges such as heterologous lignin and an inefficient synthetic pathway for 4VPs restrict the bioconversion performance. In this work, microbial cell factories were designed to valorize lignin into 4VPs, emphasizing an atom-economic route. Rewriting endogenous pathways and heterogeneously expressing phenolic acid decarboxylases successfully produced 4VPs from lignin-derived aromatic precursors. Enzymatic kinetics revealed that the screened phenolic acid decarboxylases possessed outstanding catalytic activity against lignin derivatives. A biphasic glyceryl tributyrate/water system was developed for efficient in situ extraction of 4VPs, successfully removing the product-feedback inhibition effect. Accordingly, the microbial cell factory produced the record titers of 4-vinylphenol, 4-vinylguaiacol and 4-vinylsyringol at 235.3, 203.0 and 35.8 g/L, respectively, with the productivity of 3.0, 2.7, and 0.8 g/L/h. The microbial cell factory was further engineered to simultaneously convert three-type aromatic of lignin into 4VPs through a one-pot bioconversion. The microbial cell factory also exhibited the remarkable bioconversion capacity of actual lignin hydrolysate by producing 12.4 g/L and 2.3 g/L of 4-vinylphenol and 4-vinylguaiacol, respectively. The molecular mechanism suggested that corresponding polymers were successfully produced and displayed good thermal stability. Overall, the microbial cell factory demonstrated an impressive capacity to convert lignin derivatives and achieve record titers of 4VPs, showcasing its potential to revolutionize lignin valorization and the production of functional polystyrene materials.
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