Addressing the global need for sustainable chemical processes, this study introduces an innovative Woven Hybrid Membrane (WHM) specifically designed for the efficient oxidation of vanillyl alcohol (VAA) to vanillin (VLN). This transformation is crucial for converting lignocellulosic biomass into valuable chemical products, aligning with sustainable development goals. Utilizing a novel catalytic system that combines 2,2,6,6-tetramethylpiperidine 1-oxyl (TMP) and copper on a unique mesh-like structure, the WHM enhances both the economic and environmental viability of the process. This design not only overcomes the limitations of powdered catalysts, which are challenging to recover and reuse, but also promotes high catalytic efficiency and selectivity. By employing oxygen as the oxidant, our system maintains near 100% selectivity for VLN, demonstrating high conversion rates across multiple cycles without significant degradation in performance. Advanced analytical techniques, including electrochemical analysis and Diffuse Reflectance Infrared Fourier Transform Spectroscopy (DRIFTS), were used to explore the catalyst’s functionality and the reaction mechanism. The results confirm the stability and effectiveness of the WHM, showcasing its potential as a reusable, highly efficient, and environmentally friendly catalyst. This research represents a significant step forward in the field of sustainable industrial chemistry, offering a robust solution for the bio-refinery industry's push towards greener processes.
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