Alloy Phase Research Articles

Nanostructured Molecular-Network Arsenoselenides from the Border of a Glass-Forming Region: A Disproportionality Analysis Using Complementary Characterization Probes.

Binary AsxSe100-x alloys from the border of a glass-forming region (65 < x < 70) subjected to nanomilling in dry and dry-wet modes are characterized by the XRPD, micro-Raman scattering (micro-RS) and revised positron annihilation lifetime (PAL) methods complemented by a disproportionality analysis using the quantum-chemical cluster modeling approach. These alloys are examined with respect to tetra-arsenic biselenide As4Se2 stoichiometry, realized in glassy g-As65Se35, glassy-crystalline g/c-As67Se33 and glassy-crystalline g/c-As70Se30. From the XRPD results, the number of rhombohedral As and cubic arsenolite As2O3 phases in As-Se alloys increases after nanomilling, especially in the wet mode realized in a PVP water solution. Nanomilling-driven amorphization and reamorphization transformations in these alloys are identified by an analysis of diffuse peak halos in their XRPD patterning, showing the interplay between the levels of a medium-range structure (disruption of the intermediate-range ordering at the cost of an extended-range one). From the micro-RS spectroscopy results, these alloys are stabilized by molecular thioarsenides As4Sen (n = 3, 4), regardless of their phase composition, remnants of thioarsenide molecules destructed under nanomilling being reincorporated into a glass network undergoing a polyamorphic transition. From the PAL spectroscopy results, volumetric changes in the wet-milled alloys with respect to the dry-milled ones are identified as resulting from a direct conversion of the bound positron-electron (Ps, positronium) states in the positron traps. Ps-hosting holes in the PVP medium appear instead of positron traps, with ~0.36-0.38 ns lifetimes ascribed to multivacancies in the As-Se matrix. The superposition of PAL spectrum peaks and tails for pelletized PVP, unmilled, dry-milled, and dry-wet-milled As-Se samples shows a spectacular smoothly decaying trend. The microstructure scenarios of the spontaneous (under quenching) and activated (under nanomilling) decomposition of principal network clusters in As4Se2-bearing arsenoselenides are recognized. Over-constrained As6·(2/3) ring-like network clusters acting as pre-cursors of the rhombohedral As phase are the main products of this decomposition. Two spontaneous processes for creating thioarsenides with crystalline counterparts explain the location of the glass-forming border in an As-Se system near the As4Se2 composition, while an activated decomposition process for creating layered As2Se3 structures is responsible for the nanomilling-driven molecular-to-network transition.

High-speed cutting performance characteristics of Ti(C, N)–W cermet tools against S32750 super-duplex stainless steel round bars

In this study, TiC0.5N0.5–60 wt% W and TiC0.5N0.5–70 wt% W cermet cutting tool specimens consisting of Ti(C, N) core, W-rich Ti(C, N) rim, and W-based alloy phases with much higher strengths than conventional heat-resistant tool materials at temperatures above 1673 K were fabricated by spark plasma sintering, electric discharging, and polishing. The cutting performance characteristics of the cermet cutting tool specimens were then examined and compared with those of commercially available NX2525, JX1, and HTi10 cutting tool specimens when cutting S32750 super-duplex stainless steel round bars under dry condition at a cutting speed of 800 m/min. The NX2525, JX1, and HTi10 specimens were TiC–Ni-based cermet containing Mo, Nb, and Co, WC–Al2O3-based composites, and WC–Co cemented carbide, respectively. The TiC0.5N0.5–70 wt% W and TiC0.5N0.5–60 wt% W cermet cutting tool specimens exhibited the first and second longest lifetimes among all the noncoated cutting tool specimens. The lifetime of the TiC0.5N0.5–70 wt% W cermet cutting tool specimen was extended by coating it with TiAlN film by physical vapor deposition. In contrast, the TiC0.5N0.5–60 wt% W and TiC0.5N0.5–70 wt% W cermet specimens exhibited compressive strengths much higher than those of the NX2525, JX1, and HTi10 specimens at 1973 K, whereas all the specimens exhibited similar compressive strengths at room temperature.

Microencapsulation of Zn-10 mass% Al alloy phase change material via dry synthesis method

Thermal energy storage (TES) via latent heat storage (LHS) using metal alloy phase change material (PCM) offers advantages in medium-to-high temperature operation around 400 °C and high heat storage capacity. Microencapsulation of alloys as PCMs can mitigate issues of reactivity and improve handling properties of PCM. This research presents the novel development of microencapsulated PCM (MEPCM) with a core of Zn–10 mass% Al that operates around 400 °C. The MEPCMs were synthesized using high-speed impact blending (HIB), where fine AlOOH particles mechanically coat the surface of Zn–10 mass% Al alloy microspheres, resulting in robust surface modification. Subsequent heat-oxidation treatment at 800 °C was performed to obtain stable oxide coating. The HIB treatment resulted in an AlOOH coating containing Zn nanoparticles, which the heat-oxidation process transformed into α-Al2O3 and ZnO nanoparticles. The MEPCMs exhibited heat storage densities, including latent and sensible heat (ΔT=200 °C), that were 1.9 times higher than the capacity of solar salt, which is commonly used as a sensible heat storage material. Furthermore, the MEPCMs maintained their shape and latent heat capacity after 300 and 1000 cyclic tests. These superior MEPCM characteristics hold the potential to significantly advance the development of LHS-based TES systems operating around 400 °C, with applications in energy generation and industrial processes.

Effects of an LPSO Phase Induced by Zn Addition on the High-Temperature Properties of Mg-9Gd-2Nd-(1.5Zn)-0.5Zr Alloy.

In this study, we prepared Mg-9Gd-2Nd-0.5Zr, referred to as alloy I, and Mg-9Gd-2Nd-1.5Zn-0.5Zr, referred to as alloy II. The effects of a long-period stacking ordered (LPSO) phase induced by Zn addition on the high-temperature mechanical properties and fracture morphology of alloy I and alloy II at different temperatures (25 °C, 200 °C, 225 °C, and 250 °C) were studied using optical microscopy (OM), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), electron backscatter diffraction (EBSD), and transmission electron microscopy (TEM). The results indicate that Mg5RE at the crystal boundary of the as-cast alloy I transformed into (MgZn)3RE (as-cast alloy II) by the addition of Zn. After solid solution treatment, the secondary phase in alloy I completely disappeared, and there were still residual secondary phases in block-like and needle-like structures in alloy II, while layered LPSO phases precipitated in the matrix. During the high-temperature tensile test, the yield and tensile strength of alloy I decreased significantly with the increase in temperature, while the elongation increased. Compared to alloy I, the yield strength of alloy II with an LPSO phase showed an increasing trend at 25 °C~200 °C and then decreased when the temperature reached around 250 °C. The thermal stability was significantly enhanced, and the elongation was also higher than that of alloy I. As the temperature increased, the fracture surface of alloy I showed increased folding, bending of scratches, and crack enlargement. However, the fracture surface of alloy II remained largely unchanged, with only minor wrinkles and cracks appearing at temperatures reaching 250 °C.

First-principles study of the martensitic transformation in pressure of the all-d-metal Heusler alloy Fe2NbIr

The martensitic transformation of the new all-d-metal Heusler alloy Fe2NbIr is investigated using first-principles. The structure undergoes softening and hardening under pressure, which corresponds to the two phases of the martensitic phase transformation, i.e. C′ softening of the austenite and C′ hardening of the pre-martensite phase, implying that the pressure may induces to produce a cubic pre-martensite phase. An exciting phenomenon is found in the tetragonal deformation of the pre-martensite phase, where the pre-martensite phase overcome the energy barrier of the jump to produce a tetragonal martensite phase with a much lower energy. It explains the presence of a pre-martensite phase in shape memory alloys, i.e., it provides a conduit for the phase change. This work presents an analysis of the anomalous softening behaviour of Fe2NbIr and the mechanism of the pressure-induced martensitic transformation, and provides a new idea for study of the precursor effect of martensitic phase transformation.

Transient liquid phase sintering in spark plasma sintered tungsten heavy alloys with Nb and Mo additives

In the present investigation spark plasma sintered tungsten heavy alloys of composition 90W-7Ni-3Fe, 84W-7Ni-3Fe-6Mo, and 84W-7Ni-3Fe-6Nb were analyzed to determine the effect of Mo and Nb addition on microstructure and phase formation. The alloys were sintered at temperatures ranging from 1150 °C to 1275 °C and at a fixed sintering pressure of 30 MPa. Nb added alloy exhibited a maximum relative density of 99% at sintering temperature of 1200 °C. Whereas the base alloy and Mo added alloy, exhibited a maximum relative density of 97.9% and 95.9% at 1150 °C respectively. Transient liquid phase sintering was found to play a crucial role in the base alloy and Mo added alloy whereas the Nb added alloy was found to undergo persistent liquid phase sintering. Microstructure characterisation by SEM revealed formation of finer tungsten grains with average grain size ranging from 1 μm to 4.3 μm. Mo addition restricted the tungsten grain growth while Nb addition promoted the tungsten grain growth compared to the base alloy. Phase analysis by XRD revealed the formation of Ni4W intermetallic (at lower temperatures) for the base alloy, NbO2 and NbW intermetallics for Nb added alloy and MoNi rich phase for Mo added alloys. Hardness measured by Vickers hardness method revealed a declining trend in hardness with increase in sintering temperature, owing to tungsten grain growth in all the alloys and along with Kirkendall pore formation and growth for the base alloy and Mo added alloy. Nb addition resulted in maximum hardness of 678 HV1 which is highest ever reported for SPSd WHA with 90 wt% concentration of W.

Characterization of Sm-rich phase and properties of hypereutectic Al-Ni alloys modified by Sm

The impact of Samarium (Sm) addition on hypereutectic Al-Ni alloys was systematically investigated, focusing on microstructural changes and thermal-physical, mechanical properties. The addition of 0.1–0.5 wt% Sm resulted in the refinement of primary Al3Ni phases from coarse lath-like structures to small particles, enhancing mechanical properties and reducing thermal expansion coefficients (CTE). Thermal conductivity (TC) improved with 0.1–0.3 wt% Sm addition, but declined at the amount of 0.5 wt%. Excessive Sm addition leads to the formation of a Sm-rich phase, characterized by a two-phase mixed structure of Al11(Ni, Sm)3 surrounded by Al4Sm. Sm addition lowered the precipitation temperature of the primary Al3Ni phase, inducing significant constitutional undercooling and exhibiting a phase refinement effect. The Al-9Ni-0.3Sm alloy showed excellent performance, with a TC of 211.8 W/(m·K), CTE of 17.3×10−6/K (@25–100 °C), ultimate tensile strength of 169.5 MPa, and elongation of 10.4 %. Optimal addition of Sm improved TC, mechanical properties as well as reduced the CTE in the Al alloy at the same time and showed a good modification effect.

Microstructural evolution and hot tensile deformation behaviors below δ-solvus temperature of IN718 alloy fabricated by plasma arc additive manufacturing

Plasma arc additive manufacturing (PAAM) stands out for its remarkable efficient utilization and good performance reliability, making it a highly favored additive manufacturing technique. This study delves into the tensile deformation below δ-solvus temperature of PAAM IN718 alloy with complete heat treatment. The results show that the peak stresses are decreased from 1069 to 1189 MPa at 550 °C to 620–1059 MPa at 750 °C. Through the orientation distribution function, the domain textures for hot deformation were identified as cube texture <100> and Rt-Goss texture {110}<110>. The results of the observations on the substructure and grain boundary components of the deformed alloy confirmed that the onset temperature of recrystallization in PAAM alloy is approximately 750 °C. The recrystallization nucleation mechanism of PAAM IN718 alloys was identified as discontinuous dynamic recrystallization. A deformation constitutive equation for hot deformation was established using the Zener-Hollomon parameter, with an average activation energy of 508.93 kJ/mol. A processing map for the hot working of PAAM alloy was developed, and the reasonable processing domains are located at a temperature 700–750 °C/strain rate 10−2–10−1 s−1 with a power dissipation efficiency range of 0.41–0.47. The high-temperature fracture mechanism of PAAM alloy was discussed, identifying the important inducements for high-temperature fracture failure including carbides, residual Laves phase, and δ phase in the PAAM alloy.

Electropulsing rapidly refined the microstructure and enhanced the strength and plasticity of Cu-3.5Ti alloy

Recrystallization annealing is a necessary process for refining the grain of processed metallic materials and eliminating work hardening. However, it can cause a large amount of precipitation and coarsening of the second phase in supersaturated solid solution alloys, which is detrimental to the subsequent processing and aging processes aimed at controlling the precipitation phase. This article compared the effects of electropulsing (EPT) and conventional heat treatment (CHT) processes on the microstructure and mechanical properties of cold-rolled Cu-3.5Ti alloy. The results indicated that compared with CHT, EPT achieved full recrystallization of the alloy at a lower temperature (650 °C, 100 °C lower than CHT) and in a shorter time (10 s, 1/360 of CHT), and effectively inhibited the precipitation of β-Cu4Ti phase, resulting in a fine and uniform supersaturated solid solution. This process significantly improved both the strength and plasticity of the alloy. The yield strength, tensile strength and elongation to failure of the EPT-650 °C/10 s sample were 570 MPa, 598 MPa and 21.2 %, respectively, which were 27.8 %, 25.9 % and 19.1 % higher than those of the CHT-750 °C/1 h sample. EPT significantly increased the recrystallization nucleation rate of the alloy, while its rapid heating method inhibited the precipitation of β-Cu4Ti phase, ensuring the recrystallization process was not affected by the precipitated phase, which was the main reason for rapid recrystallization and grain refinement of Cu-3.5Ti alloy by EPT at lower temperatures and shorter time.

Detrimental Effects of βo-Phase on Practical Properties of TiAl Alloys

The TNM alloy, a βo-phase-containing TiAl alloy, has been withdrawn from use as a last-stage turbine blade in commercial jet engines as it suffered frequent impact fractures in service, raising doubts regarding the necessity of the βo-phase in practical TiAl alloys. Here, we evaluate the practical properties required for jet engine blades for various TiAl alloys and investigate the effects of the βo-phase thereupon. First, we explore the influence of the βo-phase content on the impact resistance and machinability for forged Ti–43.5Al–xCr and cast Ti–46.0Al–xCr alloys; the properties deteriorate significantly at increasing βo-phase contents. Subsequently, two practical TiAl alloys—TNM alloy and TiAl4822—were prepared with and without the βo-phase by varying the heat treatment temperature for the former and the Cr concentration for the latter. In addition to impact resistance and machinability, the creep strength is significantly reduced by the presence of the βo-phase. Overall, these findings suggest that the βo-phase is an undesirable phase in practical TiAl alloys, especially those used for jet engine blades, because, although the disordered β-phase is soft at high temperatures, it changes to significantly more brittle and harder βo-phase after cooling.

Insights into the Structure and Activity of Bimetallic Au/Cu2O Catalysts during CO2 Electroreduction to C2 products

Despite its promising performance for C2+ product formation in electrochemical reduction of CO2 (CO2RR), Cu-based catalysts exhibit a relatively poor selectivity towards important chemical intermediates such as ethylene and ethanol. Up to 16 different products can typically be formed during CO2RR.1 Cu is the only element that can form C-C bonds at an appreciable rate.2 Therefore, it is critical to better understand the active sites of Cu-based electrocatalysts, as it can lead to better catalyst design with improved selectivity towards desired products. A common approach is to investigate the reactivity of well-defined surface terminations of Cu, which can be achieved by employing shape-controlled (nano)particles.3 Here, we expanded on such studies by evaluating the impact of Au on well-defined Cu2O surfaces for the electrochemical reduction of CO2. This promoter metal was chosen, because it can reduce CO2 to CO, which is widely accepted as the key intermediate for C-C coupling.2,4 In this study, 40 nm Cu2O nanocubes that predominantly expose the (100) facet were synthesized with a ligand-free method. The (100) facet is more active in the production of ethylene at the expense of unwanted methane formation, which takes place predominantly at the (111) facet.3 The surface of the nanocubes was decorated with Au nanoparticles by a galvanic replacement reaction. HAADF-STEM images of the catalysts with various Au loadings are shown in Figure 1a-d. After addition of Au nanoparticles, the shape of the Cu2O nanocubes was preserved. However, the Au nanoparticles were highly dispersed at low loadings (1 mol % Au) whereas Au clusters were observed at higher loadings (10 mol % Au). This result was in line with synchrotron X-ray diffraction (XRD) results, whereby the Au(111) reflection appears for the 10Au/Cu2O sample. Besides, the formation of a Au-Cu alloy and CuO phase was confirmed as well. The highly dispersed nature of the Au nanoparticles at low loadings was further established by Au 4f X-ray photoelectron spectroscopy (XPS), whereby a shift towards higher binding energies was observed as compared to the samples with higher Au loadings. The electrocatalytic performance of the catalysts was assessed over a range of potentials in neutral electrolyte (0.1 M KHCO3) in H-cell configuration. With highly dispersed Au as promotor, we found that the formation of ethylene and ethanol was significantly enhanced (Figure 1e-f). More specifically, the Faradaic effiency towards ethanol increased by roughly 1.5 times by introducing 1 mol % Au to the Cu2O nanocubes. Surprisingly, the 10Au/Cu2O sample displayed the lowest Faradaic efficiency for C2 products. We believe that the dispersion of Au on the Cu2O surface plays an important role in the product formation, whereby CO can be formed at Au sites and diffuse to Cu sites in proximity for further reduction to C2 products (CO spillover). To further study structure-activity relationships, we performed in-situ X-ray absorption spectroscopy (XAS) measurements. Figure 1g shows the normalized Cu K-edge X-ray absorption near-edge structure (XANES) of the Cu2O and Au/Cu2O samples in the final state. The evolution of the Cu(0), Cu(I) and Cu(II) fractions was followed by Multivariate Curve Resolution-Alternating Least Squares (MCR-ALS) analysis. This analysis revealed that the final oxidation state of the catalysts is different. The Cu(I)/Cu(0) ratio shows the following trend 1Au/Cu2O > 5Au/Cu2O > Cu2O > 10Au/Cu2O. Based on these observations, we hypothesize that the oxidation state of Cu affects the product distribution and in particular, the formation of oxygenates. The presence of Cu(I) species and the formation of Cu(0) species during CO2 electroreduction was further confirmed with in-situ XRD measurements. Finally, we performed quasi in-situ XPS measurements to study the reduction of the surface of the catalysts. Acknowledgements This publication is part of the research programme 'Reversible Large-scale Energy Storage' (RELEASE) with project number 17621 which is financed by the Dutch Research Council (NWO).

A comparative study of predicting high entropy alloy phase fractions with traditional machine learning and deep neural networks

Predicting phase stability in high entropy alloys (HEAs), such as phase fractions as functions of composition and temperature, is essential for understanding alloy properties and screening desirable materials. Traditional methods like CALPHAD are computationally intensive for exploring high-dimensional compositional spaces. To address such a challenge, this study explored and compared the effectiveness of random forests (RF) and deep neural networks (DNN) for accelerating materials discovery by building surrogate models of phase stability prediction. For interpolation scenarios (testing on the same order of system as trained), RF models generally produce smaller errors than DNN models. However, for extrapolation scenarios (training on lower-order systems and testing on higher order systems), DNNs generalize more effectively than traditional ML models. DNN demonstrate the potential to predict topologically relevant phase composition when data were missing, making it a powerful predictive tool in materials discovery frameworks. The study uses a CALPHAD dataset of 480 million data points generated from a custom database, available for further model development and benchmarking. Experiments show that DNN models are data-efficient, achieving similar performance with a fraction of the dataset. This work highlights the potential of DNNs in materials discovery, providing a powerful tool for predicting phase stability in HEAs, particularly within the Cr-Hf-Mo-Nb-Ta-Ti-V-W-Zr composition space.

Monitoring the Dynamics of the Galvanic Replacement Reaction to Develop Free-Standing Electrocatalysts

Hydrogen (H2) is well-known for its potential to become the future fuel and bring a more sustainable energy system [1]. The selective electrooxidation of organic compounds from biomass appears to be a possible substitute for the kinetically slow oxygen evolution reaction (OER) at the anode, which increases the electrical energy input for a conventional water electrolysis in alkaline media [2]. However, this approach is currently impeded by limited fundamental knowledge of the different active sites of electrocatalysts. The latter can be used to control selectivity at low potential and high current density to co-generate value-added products at the anode instead of CO2 by complete oxidation. Nanostructured gold-based multi-metal electrocatalysts can meet such objectives. Particularly in the electro-valorization of cellulosic biomass at electrode potentials unfavorable to C-C bond breaking and high overall cell voltage.To develop such electrocatalysts, we have initiated a multivariate methodology to study the dynamics of galvanic replacement between silver and gold. This procedure allows us to control nanoporosity and nanoalloying in the resulting gas diffusion electrode (GDE): GDE-Ag1-xAux. GDE-Ag represents the electrode upon which Ag particles were electrochemically grown prior to reaction with Au(III). Thermodynamically, silver with E°(Ag+/Ag) = 0.8 V vs SHE (standard hydrogen electrode) can be replaced by gold with E°(AuCl4 –/Au) = 1.0 V vs SHE according to: 3Ag + xKAuCl4(aq) → 3xAgCl + xKCl + Ag3-3xAux.[2,3] From a kinetic point of view, the challenge is to capture in real time the formation of metal cages of Ag-Au alloys after a '3by1' atomic exchange that introduces nanoporosity and electronic strain as silver and gold have a similar atomic radius. To interrogate the driving force behind this redox process, we have also established an electrochemical methodology to extract quantitative data, allowing detailed capture of the mixed electrochemical and mass transport (diffusion) kinetics. As the precipitation product AgCl leads to pore fouling, we have developed an efficient methodology to trigger its instant dissolution as soon as it is formed, thus promoting the production of a high-quality alloy. As shown in Figure 1, upon injection of a KAuCl4 solution into a degassed solution in contact with the GDE-Ag electrode, the open circuit potential (OCP) begins to change. This evolution is due to the modification of the electrochemical interface as silver atoms are progressively replaced by gold atoms. Thereby, leading to a regulated potential defined either by the Ag(I)/Ag redox couple, or by the Au(III)/Au pair. Interestingly, we found that the OCP variation logically depends on initial conditions such as Ag loading on the GDE, KAuCl4 concentration, Ag particle size, etc. This fundamental knowledge has led to the synthesis of efficient electrocatalysts for the oxidation of cellulose subunits in alkaline media with an onset electrode potential much lower than OER (E < 1 V vs RHE (reversible hydrogen electrode)). Indeed, the formation of an alloy phase, the creation of nanoporosity within it and the free-standing nature amplify, through synergistic and electronic effects, the electrocatalytic efficiency. Acknowledgments This work was funded by French National Research Agency (ANR-22-CE43-0004).

Thermal Performance Analysis of Aluminum Alloy Phase Change Panels for Regions with Hot Summers and Warm Winters

Thermal Performance Analysis of Aluminum Alloy Phase Change Panels for Regions with Hot Summers and Warm Winters

Intercepting Dendrite Growth With a Heterogeneous Solid Electrolyte for Long-Life All-Solid-State Lithium Metal Batteries.

The application of lithium metal anode in all-solid-state batteries has the potential to achieve both high energy density and safety performance. However, the presence of serious dendrite issues hinders this potential. Here, the ion transport pathways and orientation of dendrite growth are regulated by utilizing the differences of ionic conductivity in heterogeneous electrolytes. The in situ formed Li-Ge alloy phases from the spontaneous reaction between Li10GeP2S12 and the attracted dendrites greatly enhance the ability to resist dendrite growth. As an outcome, the heterogeneous electrolyte achieves a high critical current density of 2.1mA cm-2 and long-term stable symmetrical battery operation (0.3mA cm-2 for 17000h and 1.0mA cm-2 for 2000h). Besides, due to the superior interfacial stability and low interface impedance between the heterogeneous electrolyte and lithium anode, the Li||LiNi0.8Co0.1Mn0.1O2 full battery exhibits great cycling stability (80.5% after 500 cycles at 1.0mA cm-2) and rate performance (125.4 mAh g at 2.0mA cm-2). This work provides a unique strategy of interface regulation via heterogeneous electrolytes design, offering insights into the development of state-of the-art all-solid-state batteries.

Operando study of the dynamic evolution of multiple Fe-rich intermetallics of an Al recycled alloy in solidification by synchrotron X-ray and machine learning

Using synchrotron X-ray diffraction, tomography and machine-learning enabled phase segmentation strategy, we have studied under operando conditions the nucleation, co-growth and dynamic interplays among the dendritic and multiple intermetallic phases of a typical recycled Al alloy (Al5Cu1.5Fe1Si, wt.%) in solidification with and without ultrasound. The research has revealed and elucidated the underlying mechanisms that drive the formation of the very complex and convoluted Fe-rich phases with rhombic dodecahedron and 3D skeleton networks (the so-called Chinese-script type morphology). Through statistical microstructural analyses and numerical modelling of the ultrasound melt processing, the research has demonstrated that a short period of ultrasound processing of just 7 s in the liquid state is able to reduce the average size of the α-Al dendrites and the Fe-containing intermetallic phases by ∼5 times compared to the cases without ultrasound. For the first time, this work has revealed fully the nucleation and growth dynamics of the convoluted morphology of the Fe-containing intermetallic phases in 4D domain. The research has also demonstrated clearly the beneficial effects of applying ultrasound to control the Fe phases' morphology in recycled Al alloys and it is one of the most effective and green processing strategies.

Design, Synthesis, and Characterization of Al‐Containing Multicomponent Alloys for Hydrogen Storage and Compression

AbstractIn this paper, compositions within the TiZrAlCrMn, TiZrAlCrFe, and TiZrAlMnFe alloy systems that form the C14 Laves phase are investigated. The design, synthesis, structural, and hydrogen storage characterizations for an equiatomic and a non‐equiatomic composition for each alloy system are presented. Additionally, the further development of a thermodynamic method for the calculation of pressure‐composition‐isotherms (PCIs) is presented of C14 Laves phase alloys that absorb hydrogen by solid solution. Overall, the results shown in this paper indicate that Al‐containing multicomponent alloys can present promising hydrogen storage performance under high pressures. Nonetheless, high concentrations of aluminum in highly concentrated (equiatomic) alloys can have a negative impact on the hydrogenation properties. The Ti0.29Zr0.05Al0.05Cr0.26Mn0.35 composition showed promising hydrogenation/dehydrogenation properties. The gravimetric capacity of this alloy is ≈1.76 wt.% H2 and the PCIs measured indicate that this material has potential for high‐pressure hydrogen storage and compression applications. The use of the presented thermodynamic model for the design of multicomponent alloys is suggested.

Effect of Al or Cu Content on Microstructure and Mechanical Properties of Zn Alloys Fabricated Using Continuous Casting and Extrusion

The effect of Al or Cu content on the microstructure and mechanical properties of continuous casting and extrusion Zn alloys has been studied by a room temperature tensile test, X-ray diffraction, and scanning electron microscope. With the increase in Al content, the microstructure of continuous casting and extrusion Zn alloys slightly coarsens, and the lamellar eutectic structure increases. The changes in the above structural factors result in a slight decrease in strength and a significant increase in the elongation of Zn-Al alloys. The strength of Zn alloys increases as the Cu content increases due to the increased content and size of the second phase in the Zn alloys. This means that the mechanical properties of Zn alloys can be adjusted by a continuous casting and extrusion process, and the improvement of equipment capacity can improve the structure and morphology of the alloys.

Enhancing strength-ductility combination of Fe–Ni–Cr–Al–Ti high-entropy alloys via co-precipitation of sigma and L21 phases

The sigma phase is a well-known harmful phase in transition metal alloys, leading to severe embrittlement due to its inherent brittleness. However, in this work, we develop a new strategy to obtain enhanced strength-ductility combination via the synergistic effects of interlocking co-precipitation of the sigma and L21 phases in Fe40Ni30Cr20Al5Ti5 (at. %) high-entropy alloy (HEA). This HEA exhibits a good strength-ductility combination after aging treatment (800 °C for 4h), with a yield strength (YS) of about 920 MPa and an ultimate tensile strength (UTS) of about 1300 MPa while maintaining a total elongation (TE) of 24 %. It is attributed to the interlocking co-precipitation of the sigma and L21 phases with equal volume fractions into the face-centered cubic (FCC) matrix through thermomechanical treatment. During the tensile deformation, the softer L21 phase coordinates the deformation around the sigma phase, suppresses the local stress concentration, and achieves a stable high work hardening capability, as well as stacking faults (SFs) networks and density Lomer-Cottrell (L-C) locks, contributes to the excellent strain hardening capacity and thus obtains the enhanced strength-ductility combination in the HEA. This study will provide a new strategy to obtain enhanced strength-ductility combination for alloys containing brittle and hard topologically close-packed (TCP) phases, such as the sigma phases.

Numerical simulation for β/α transformation of Ti–6Al–4V alloy using a lattice Boltzmann - Cellular automata method

This paper considers the beta/alpha transformation of Ti–6Al–4V alloy using a lattice Boltzmann method (LBM) – cellular automata (CA) coupled method in terms of microstructural evolution during phase transformation. Particularly, the effects of the cooling rate on microstructures such as beta grain size, alpha colony size, and alpha lath thickness were examined as well as the overall morphologies. The LBM and CA were used to implement the diffusion of alloy components and phase transformation, respectively. Additionally, the thermodynamic and kinetic data for simulating the ternary alloy system were obtained from CALPHAD software to utilize the equilibrium phase diagram calculations. The initial states of the beta grain and its composition fields affect the processing of beta/alpha phase transformation and the final alpha + beta phase morphologies. Validation of the proposed method was conducted to compare the simulation results with experimental trends for microstructures of Ti–6Al–4V from the literature. The error in prediction of microstructural morphologies were 20% in the average alpha thickness with deviation of up to 5 μm.