Formation Of Phase Research Articles

On the stability of coherent HfRu- and ZrRu-B2 precipitates in Nb-based alloys

High temperature creep strengths of Nb-based alloys have been limited by the lack of coherent precipitates that exist at temperatures above 1200▪. In this investigation, a series of BCC Nb-based alloys with coherent HfRu- and ZrRu-B2 precipitates were investigated to determine the dependence of phase stability, misfit, and solvus temperatures on composition. Sequential anneals from 1000-1500▪ were used to determine the B2 solvus temperature (Ts,B2) of each alloy and solvus lines were constructed for each system. HfRu-B2 is found to be more thermally stable than ZrRu, with HfRu-containing alloys demonstrating higher Ts,B2 at equivalent Ru concentrations. For alloys with Ts,B2 above 1200▪, additional anneals at 1000 and 1200▪ provide insight into B2 volume fraction variations with temperature. Additional Hf- and Zr-rich tertiary phases also formed on the grain boundaries of the selected compositions at intermediate to high temperatures. Through transmission electron microscopy, the lattice misfits for the B2 precipitates were found to be ≈ 0.5% at 1000▪ and the grain boundary phases were identified as C14 Laves, L10, β-Hf, and topologically close-packed P phases. Implications for the design of Nb-based alloys strengthened by Ru-B2 precipitates, including strategies to mitigate deleterious phase formation, are discussed throughout.

Enhanced sensitivity and selectivity of ZnSe/PANI nanocomposite for Low-ppm NO2 detection at room temperature gas sensor application

The utilization of n-p composite-based gas sensors has garnered substantial interest within the field of gas sensing. This heightened attention can be attributed to the remarkable band alignment of the constituent materials which results in superior charge transfer rate, increased gas interaction sites and reduced optimum operating temperature. In this work, n-ZnSe/p-PANI composites were prepared by simple hydrothermal technique. The obtained X-ray diffraction pattern confirms the phase formation ZnSe, PANI and ZnSe/PANI composites. The pure ZnSe exhibits a sensing performance at a higher operating temperature of 100 °C, whereas ZnSe/PANI composite sample demonstrates an improved sensing response at 30 °C. Notably, the 20 wt.% composite sample (ZnSe–P2) achieved a maximum sensing response of 77 % towards 20 ppm of NO2 gas molecule. Additionally, the sensor exhibits the response time (Tres) of 112 s and recovery time (Trec) of 648 s, at an operating temperature of 30 °C. It also shows better stability, reproducibility and specific selectivity towards NO2 gas molecule. The superior sensing behavior of the ZnSe-P2 sensor can be ascribed to the development of a depletion region in the interface of ZnSe/PANI composites, which improved the charge transfer rate and increased the number of reactive sites. Therefore, the formation of n-p inorganic-organic composite strategy offers an effective approach for detecting NO2 gas molecules at lower temperature of 30 °C.

Probing Phase Formation and Structural Transformations in Sodium Extraction and Insertion of NaFe1-yMnyPO4 through First-Principles Calculations.

Manganese (Mn) substitution is a widely explored strategy aimed at sustainably enhancing the energy density of iron (Fe)-based electrode materials by taking advantage of the higher redox potential of the former. However, excessive Mn content can lead to detrimental effects, offsetting the expected improvements. In experimental studies, triphylite NaFe0.8Mn0.2PO4 has been identified as an optimal composition with enhanced electrochemical performance compared to that of its parent phase NaFePO4. Higher Mn contents result in a loss of capacity and increased voltage hysteresis. In this study, density functional theory (DFT) calculations were employed to investigate the phase stability upon desodiation of Mn-poor and -rich NaxFe1-yMnyPO4 compositions. Our findings reveal distinct stability behaviors in antagonistic systems NaxFe0.75Mn0.25PO4 and NaxFe0.25Mn0.75PO4, where the presence of Na-vacancies and charge orderings appear to influence phase stability. In addition, the number of intermediate phases throughout the desodiation process is identified as a crucial factor in buffering the volume changes. This work sheds light on the superior electrochemical performance of lightly Mn-substituted phases and unveils a key parameter for designing future electrode materials with improved performance.

Effect of metalloid element on the microstructural and mechanical properties of AlCoCrCuFeNi high-entropy alloys

ABSTRACT The impact of the metalloid element silicon (Si) addition on the microstructural and mechanical properties of the AlCoCuCrFeNiSix high-entropy alloy system is examined in this paper. The alloys were synthesized using a vacuum arc melting route. X-ray diffraction was used to analyse the current high-entropy alloys’ phase formation to comprehend the alloying process’s behaviour. It is evident from the peak pattern of the X-ray diffraction that the inclusion of Si promotes the growth of body-centred cubic structures. The microhardness and wear resistance were increased by increasing the Si content from 0 to 0.9. Si presence enhances the hardness of the alloys and strengthens the grain boundary. Improved hardness and wear resistance results from the enhanced body-centred cubic-phase formation, which poses a barrier to the dislocation movement and prevents further deformation. Furthermore, the inclusion of Si improved corrosion resistance in potentiodynamic polarization measurements. Excellent compressive strength is possessed by all of the high-entropy alloys with Si addition.

Hard X-ray Photoelectron Spectroscopy Probing Fe Segregation during the Oxygen Evolution Reaction.

NiFe electrocatalysts are among the most active phases for water splitting with regard to the alkaline oxygen evolution reaction (OER). The interplay between Ni and Fe, both at the surface and in the subsurface of the catalyst, is crucial to understanding such outstanding properties and remains a subject of debate. Various phenomena, ranging from the formation of oxides/(oxy)hydroxides to the associated segregation of certain species, occur during the electrochemical reactions and add another dimension of complexity that hinders the rational design of electrodes for water splitting. In this work, we have developed the procedure for the quantification of chemical depth profiling by XPS/HAXPES measurements and applied it to two NiFe electrodes with different porosities. The main outcome of this study is related to the surface reconstruction of the electrodes during the OER, followed at two different depths by means of X-ray photoelectron spectroscopy. We find that Fe initially segregates at the surface when exposed to ambient conditions, resulting in the formation of an inactive FeOx phase. In addition, the porosity of the catalyst plays a significant role in the segregation process and thus in the performance of the electrode. In particular, the higher porosity of the nanostructured sample is responsible for a more pronounced diffusion of Fe from the subsurface to the surface with a more effective suppression of the activity of the Ni1-xFexOOH phase. These results highlight the importance of the fact that the chemical state of the surface of a multielement system is a snapshot in time, dependent on both external parameters, such as the applied potential and the adjacent electrolyte, and the underlying bulk properties accessible with HAXPES.

Photocatalytic performance of pristine NiO and Ni6MnO8 nanopowders in degradation of Rose Bengal dye.

Effective tuning of bandgap of transition metal oxides is a promising approach in improving their photocatalytic activity towards organic pollutant removal from water. The present paper describes synthesis of nickel oxide and Ni6MnO8 nanopowders by simple hydrothermal technique. During the synthesis of nickel oxide by hydrothermal process, addition of Mn source resulted in the formation of Ni6MnO8. X-ray diffraction analysis has confirmed the formation of nickel oxide and Ni6MnO8 both having cubic structures. The average crystallite size decreases from 20 to 12nm on increasing Mn source concentration during the synthesis of nickel oxide. Rectangular, hexagonal, and triangular faceted structures are revealed from the scanning electron microscopic images. HRTEM also indicated formation of cubical shaped structure with average sizes of 32 and 21nm for pristine NiO and Ni6MnO8 nanopowders. In the case of Ni6MnO8 nanopowder, inter-connected cubes are seen. Modification in Ni6MnO8 nanopowder is found to display multiple optical band gaps at 1.21, 1.82, and 2.65eV. The formation of Ni6MnO8 phase was further confirmed by XPS studies due to the presence of + 4 oxidation state of Mn. The photocatalytic properties of synthesized nickel oxide and Ni6MnO8 nanopowders are measured by using Rose Bengal dye under UV illumination. Enhancement in the photocatalytic activity is noticed in the case of Ni6MnO8 nanopowder as compared to nickel oxide nanopowder. Nearly 90% dye degradation is observed on utilizing Ni6MnO8 nanopowder.

Structural, Optical, and Magnetic Properties of Brownmillerite KBiFe2O5 and KBiFe1.95Ti0.05O5+ via Reactive Templated Method.

Brownmillerite KBiFe2O5 (KBFO) and KbiFe1.95Ti0.05O5+ (KBFTO) ceramics were synthesized using the prereacted nanopowders of KFeO2 (KFO) and BiFeO3 (BFO), and KFO and BiFe0.95Ti0.05O3+ (BFTO), respectively, via the reactive templated method. The powder X-ray diffraction patterns confirmed the monoclinic phase of the KBFO and KBFTO samples. The incorporation of Ti4+ at Fe3+ site prevented the formation of a secondary phase (Bi2Fe4O9) in the KBFTO sample. Our experimentally determined lattice parameters for the orthorhombic P2/c KBFO and KBFTO are consistent with our density functional theory (DFT) computed lattice parameters (within a 5% error). Scanning electron microscopy images revealed an average grain size of ∼1.38 and 0.85 μm for KBFO and KBFTO, respectively. The calculated optical band gaps of the KBFO and KBFTO using the Kubelka-Munk function from their UV data were found to be 1.69 and 1.71 eV, respectively. The measured surface area of KBFTO (1.339 m2 g-1) obtained from BET analysis was double that of KBFO (0.698 m2 g-1). KBFTO's room-temperature magnetization was 0.986 emu g-1, which was twice that of the KBFO, while its room-temperature conductivity measured using impedance spectroscopy was 5.69 × 10-3 S m-1 which was 10 times that of KBFO. Notably, our DFT calculations showed that the small Ti dopant concentration enhanced the partial density of states (PDOS) above the Fermi level. It shifted the Fermi level toward higher energy, and the oxygen PDOS for KBFTO was significantly enhanced relative to KBFO, which ultimately helped improve the conductivity.

Formation of the hard-magnetic epsilon iron oxide phase from akaganéite nanoparticles

Elongated akaganéite (β-FeOOH) nanoparticles were prepared by a forced hydrolysis route using FeCl3·6H2O employing various urea concentrations.β-FeOOH nanoparticles stabilized within the SiO2matrix were annealed at different temperatures, ranging from 500 °C to 1300 °C. It was observed thatβ-FeOOH underwent a temperature-induced conversion toγ-Fe2O3and subsequently toϵ-Fe2O3. Due to theϵ-Fe2O3phase formation, the coercivity rapidly increased to 16 kOe for samples annealed at 900 °C and reached values up to 21.5 kOe when annealed at 1200 °C. At a higher temperature of 1300 °C, theϵ-Fe2O3phase transforms mainly into theα-Fe2O3phase, which causes the coercivity to rapidly drop to negligible values.

Developing High-Performance Ceramics from Multicomponent Grain Boundary Entropy Design.

Grain boundary (GB) glassy phase often results in poor ceramic performances. Here, a Multicomponent Grain Boundary Entropy (MGBE) descriptor extracted from high-throughput first-principle calculations is proposed to capture the nature of high-entropy GB phases in ceramics. In a Si3N4 ceramic model system, MGBE is found to have a direct correlation with GB phase crystallinity, element segregation, and formation of pores. The predicted highest MGBE sintering additive combination (MgO-Y2O3-Er2O3-Yb2O3) leads to high-performance ceramics of homogenous microstructure and pure GB (YErYb)2Si3O3N4 phase without observable glassy film. Conversely, low MGBE additives result in a substantial amount of GB glassy phase, element segregation, and pore clusters. The MGBE descriptor can make a rapid screening of multicomponent sintering additives, offering a novel approach for rational designing of ceramics with targeted microstructure and performances.

Spectral characteristics and luminescence applications of Eu3+-activated fluorosilicate Na2MgGd2[SiO3]4F2

This work reports the luminescence spectra and application of novel Eu3+-doped Na2MgGd2[SiO3]4F2 phosphor. The X-ray powder diffraction confirmed the pure phase formation of the samples with the monoclinic space group P21/c (No:14). The phosphors demonstrated efficient red emission at 613 nm from the electric dipole transitions 5D0→7F2. The optimal doping concentration was found to be approximately 25 mol%. Na2MgGd2[SiO3]4F2:0.25Eu3+ exhibits a high quantum efficiency (QE) of 57 % with excellent thermal stability and pure chromaticity. Red- and the white light-emitting diode devices were packaged using InGaN chips and Na2MgGd2[SiO3]4F2:0.25Eu3+. The fabricated WLED has CIE coordinates of (x = 0.33, y = 0.34), which are very close to the white point in the National Television System Committee (x = 0.33, y = 0.33). The color rendering index (CRI, Ra) and correlated color temperature (CCT) of the WLED are 91 and 4400 K, respectively. The results show that as a red luminescent phosphor, it is a potential candidate for the preparation of near-UV/blue InGaN-based WLEDs.

Controlling Intermediate Phase Formation to Enhance Photovoltaic Performance of Inverted FA-Based Perovskite Solar Cells

Controlling Intermediate Phase Formation to Enhance Photovoltaic Performance of Inverted FA-Based Perovskite Solar Cells

Understanding secondary order parameters in perovskites with tilted octahedra

In the family of perovskite materials, the tilts of BX 6 octahedra are the most common type of structural distortion. Conventionally, the formation of low-symmetry perovskite phases with tilted octahedra is analyzed by considering only primary order parameters. However, octahedral tilting also gives rise to secondary order parameters which contribute to additional atomic displacements, ordering and lattice distortions. Our study highlights the significant impact of secondary order parameters on the structural formation and emergent physical properties of perovskites. Through group-theoretical and crystallographic analyses, we have identified all secondary order parameters within Glazer-type tilt systems and clarified their physical manifestations. We explore the fundamental symmetry relationships among various structural degrees of freedom in perovskites, including tilt-induced ferroelasticity, correlations between displacements and ordering of atoms occupying different positions, and the potential for rigid unit rotations and unconventional octahedral tilts. Particular emphasis is placed on the emergence of secondary order parameters and their coupling with primary order parameters, as well as their symmetry-based hierarchy, illustrated through a modified Bärnighausen tree. We applied our theoretical insights to elucidate phase transitions in well known perovskites such as CaTiO3 and RMnO3 (where R = La and lanthanide ions), thereby demonstrating the significant influence of secondary order parameters on crystal structure formation. Our results serve as a symmetry-based guide for the design, identification and structural characterization of perovskites with tilted octahedra, and for understanding tilt-induced physical properties.

Effects of heavy alkali metals (Rb, Cs) post-deposition treatments on CuInGaSe2 using a spin-coating technique

Abstract This study used a controlled environment to explore the post-deposition treatment (PDT) effects on CuInGaSe2 (CIGSe2) semiconducting thin films using a non-vacuum spin-coating technique for doping the CIGSe layers with Cs and Rb. The structural characterization confirmed the successful deposition of chalcopyrite structures with no phases belonging to any alkali metals after the PDT, with crystallite sizes in the range between 40-67 nm, and with a slight change in the X Ray Diffraction (XRD) peak positions indicating a change from copper-rich to copper-poor phases. The morphological studies confirmed the increase in grain sizes after the PDT. The EDS chemical studies showed that there is a reduction in the copper content after PDT. The topographical studies showed a change in the surface morphology with modifications of the grain parameters. In addition, the electrical characterization showed a significant increase of the effective carrier mobility after the treatments, consistent with the grain size increase observed by both microscopic (SEM and AFM) studies. Raman characterization of the CIGSe2 films showed the A1 optical phonon mode of CIGS chalcopyrite structures and peaks at lower frequencies belonging to ordered vacancy compounds (OVCs). The deconvolution of the Raman spectroscopy broad peaks for the CIGSe2 films after their PDT confirmed the formation of alk-InSe2 OVC phases on top of the absorber layer.

Improved wear and corrosion resistance of magnesium AZ80 alloy prepared by laser surface remelting

Laser surface remelting (LSR) is a laser-based surface treatment method. In the LSR process, microstructural defects such as cracks and porosity are suppressed in addition to grain refinement, and the mechanical properties are improved. The present research investigated the effects of LSR parameters on the microstructure, wear, and corrosion behavior of Mg AZ80 alloy. The results showed that in LSR, the coarse-grained (29.8 μm) structure of AZ80 was transformed into a fine-grained structure (3.1 μm) with no microstructural defects. The evaporation of Mg during LSR and the formation of Al-rich and Mg-poor phases are the most important challenges in the surface treatment of AZ80. This limitation was solved by optimizing the LSR parameters, which included a gas flow rate of 2 L min−1, pulse duration of 3 ms, scanning speed of 3 mm s−1, pulse frequency of 8 Hz, and heat input of 64 J mm−1. The prevention of Mg evaporation was associated with the elimination of porosity and cracks, reducing of the solidification range, and uniform distribution of β-Mg17Al12 precipitation phases in α-Mg refined grains. The tribological behavior of the laser-treated region showed that the COF, depth of the wear scar, wear rate, and wear volume loss were reduced by 18%, 48%, 37%, and 66%, respectively, compared to AZ80. This result is attributed to the refinement of α-Mg grains and the uniform distribution of β-Mg17Al12 in the laser-treated region. The results of the polarization curves of the corrosion test in 3.5 wt% NaCl solution showed that the optimal laser-treated region with the lowest corrosion current density (34.68 × 10−6 μA.cm−2) and highest self-corrosion potential (1.425 V) exhibited the highest corrosion resistance. A slight change in the breakdown potential current slope in the laser-treated region indicates the formation of a protective film on the surface after the completion of LSR, which increases corrosion resistance.

The evolution and dissolution mechanism of θ-Al2Cu phase and the analysis of precipitation of a novel AlCu phase during elevated aging

The evolution and dissolution mechanism of the θ-Al2Cu precipitates were investigated in this study by transmission electron microscopy (TEM) during the re-aging at high temperatures for a long time. The results advance the current knowledge of dissolution and its associated mechanisms of the θ-Al2Cu phase in AlCu alloys. In this study, the coarsening and dissolution of θ-Al2Cu phase in T6 heat-treated Al4Cu alloy during various times (0−1000h) of re-aging temperature 420 °C were studied experimentally and theoretically. The morphological characterization revealed that the θ-Al2Cu phases gradually increase in size and decrease in volume density during the aging process, which can be attributed to coarsening and dissolution phenomena occurring during re-aging. Additionally, a body-centered tetragonal AlCu phase is precipitated within the θ-Al2Cu phase during the high temperature re-aging process, which is a characteristic of this phase prior to dissolution. Moreover, the primary mechanisms responsible for the high temperature melting of the θ-Al2Cu phase are the formation of the AlCu phase and the initial melting of the Cu-poor region in the θ-Al2Cu phase. The Cu atoms in θ-Al2Cu phase dissolve and diffuse into the Al matrix, forming L12 ordered AlCu solute clusters through long-range diffusion.

Characterizing the Metabolism of Tire Rubber-Derived p-Phenylenediamine Quinones to Identify Potential Exposure Biomarkers in Humans.

There is growing evidence of the frequent detection of tire rubber-derived contaminants p-phenylenediamine-derived quinones (PPD-Qs) (e.g., highly toxic N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine quinone (6PPD-Q)) in the environment and biota and the adverse impact on organisms. Hence, a better understanding of their biotransformation/metabolism in humans is essential. However, relevant data are lacking owing to recent discoveries. Herein, the biotransformation patterns of 6PPD-Q and other five commonly detected PPD-Qs were characterized via combined in vitro assay and maternal cord blood screening monitoring. Rapid metabolism was found for each PPD-Q incubated with human liver S9 fraction and microsomes, resulting in the formation of abundant phase I and phase II metabolites. The subsequent screening for potential PPD-Q metabolites in blood samples showed the presence of suspect metabolites. Three detected metabolites were confirmed by matching the mass spectra and retention times of in vitro metabolites. N-Dealkylated, carboxy, carbonyl, and reductive metabolites and glucose, cysteine, and methionine conjugates were observed for the first time. The semiquantitative concentrations of metabolites were higher than those of the parent PPD-Qs, and several metabolites such as carboxy products were proposed as candidate biomarkers of PPD-Q exposure to humans. 6PPD-Q and N,N'-diphenyl-p-phenylenediamine quinone were detected in maternal and/or cord whole blood samples for the first time. This study holds great importance in elucidating the potential risks and health effects of PPD-Qs.

In Situ Single-phase Formation of LaCl(CN2) Mixed-Anion Compound Via Controlled Pyrolysis of La3+ Modified Melamine Precursor.

Nitride (N3-) or cyanamide (CN22-) based mixed-anion compounds stand as attractive materials due to their unique properties derived from the binary or multiple anions, although their synthesis remains challenging in incorporating the N3- or CN22- anions safely. This work highlights the first demonstration of in situ single phase formation of a LaCl(CN2) mixed-anion compound from a stable single source precursor, melamine modified with LaCl3 preparable under aqueous conditions. The in situ formation of LaCl(CN2) involves the chemical modification of melamine with LaCl3 to form a complex. Upon heating of the precursor under N2 flowing, this complex generates cyanamide species around 400 °C, which react with LaCl3 and nonsublimated melamine to afford a binary LaCl(CN2)/g-C3N4 composite. Further pyrolysis at 800 °C decomposes the g-C3N4 counterpart, resulting in the LaCl(CN2) single-phase formation. The electronic properties of the precursor-derived single phase LaCl(CN2) were studied by the density functional theory calculation and UV-vis spectroscopy combined with X-ray photoelectron spectroscopy analyses and characterized by measuring 4.7, 1.8, and -2.9 eV for the band gap energy, the valence band maximum, and the conduction band minimum relative to Fermi energy, respectively. This study paves the way for exploring various cyanamide-based mixed anion compounds, advancing their potential applications in various fields.

Effect of Printing Parameters and Heat Treatments on Microstructure Development of LPBF Manufactured Inconel 718 Alloy

Abstract Processing parameters of the laser powder bed fusion (LPBF) technique strongly govern achieved performances and manufacturing defects of printed alloys. In this work, it was aimed to study the effects of LPBF printing parameters and subsequent heat treatments on resulted microstructure characteristics and tensile properties of Inconel 718 alloy. Inconel samples were fabricated using three different energy densities. Then, microstructure features such as Lave phase, primary dendrite arm spacing, and internal residual stresses as microstrains of both as-built and heat-treated specimens were determined. It was found that in the range of used energy densities, alterations of phase fractions and average sizes of the Laves phase were insignificant. Decreased energy density led to microstructures with smaller primary dendrite arm spacing and thus principally contributed to enhanced yield and tensile strengths of as-printed samples, whereas increased porosity greatly deteriorated elongation. Moreover, their flow stress curves could be significantly increased by direct aging; however, typical cellular and columnar substructures occurring during the LPBF printing remained. Homogenization treatment could entirely eliminate such substructures and otherwise caused different formations of delta phase when it was performed prior to a delta process.

Enhanced photoelectrochemical CO2 reduction activity towards selective generation of alcohols over CuxO/SrTiO3 heterojunction photocathodes

Photoelectrochemical reduction (PECR) of CO2 to value-added chemicals and fuels will reduce the dependency on fossil fuels, also it will solve environmental issues that arise due to greenhouse gases. A heterojunction of CuxO/SrTiO3 with varying post-annealing temperature ranges from 300 to 600 °C (CS300-600) was synthesized by overlying the spin-coated SrTiO3 on electrodeposited Cu2O over the FTO glass substrate. The synthesized photoelectrode's crystallinity and phase formation significantly varied by varying the post-annealing temperature, which was characterized via XRD and Raman spectroscopy. Optical, morphological, type of heterojunction formation and elemental surface oxidation states of photoelectrodes were studied through UV–visible DRS spectrum, FE-SEM, and XPS analysis respectively. Electrocatalytic analysis such as Linear Sweep Voltammetry (LSV), and Electrochemical Impedance Spectrometry (EIS) was employed, thus it conforms to the highest photocurrent density (−1.38 mA/cm2 at −0.6V vs. Ag/AgCl), and low charge transfer resistance (RCT=0.412 kΩ) at the electrode-electrolyte interfaces for CS500 photoelectrode as compared to others photoelectrodes. PECR of CO2 to liquid product formation was evaluated by applying different potential ranges (0 to −0.6 V vs. Ag/AgCl). Highest methanol formation of 48.69 μmol.cm−2hr−1, which is approximately 9 times enhanced as compared to the pure Cu2O (5.62 μmol.cm−2hr−1) photoelectrode at 0 V vs Ag/AgCl for CS500 heterojunction. Optimization of overlaying SrTiO3 synthesis temperature for crystallization formation on Cu2O and applied photoelectrode potential findings could pave the way for designing other new heterojunction types for selective liquid alcohol production.

Synergism of h-BN and La2O3 in improving the tribological performance of Al2O3 coatings

Wear is a significant cause of material loss, contributing to surface degradation of crucial components, notably within engineering sectors. This article is dedicated to enhancing tribological properties through the implementation of Al2O3-based ceramic coatings, specifically targeting situations where reciprocating sliding wear predominates. This study introduces lanthanum oxide (La2O3), a rare earth oxide, as a reinforcing material in Al2O3 coatings in varying weight percentages of 1.2%, 1.6%, and 1.8% respectively along with 3% hexagonal boron nitride (h-BN). The coatings were developed by the high-velocity oxy-fuel (HVOF) surface modification technique, with SS304 serving as the substrate. The porosity, hardness, and chemical composition of the developed coatings were examined. Additionally, reciprocating tribological testing of the coatings was conducted at two loads (5 N and 15 N) under dry sliding conditions. Results indicated that coating containing 95.4% Al2O3–3% h-BN–1.6% La2O3 reduced the porosity up to 50% and improved hardness by 46% compared to the 97% Al2O3–3% h-BN coating. The formation of the α-Al2O3 phase leads to an increase in coating hardness and a reduction in porosity. Notably, the coating comprising 97% Al2O3–3% h-BN exhibited the lowest coefficient of friction among all developed coatings under both loads. Furthermore, an increase in load led to a decrease in the coefficient of friction for all developed coatings. Furthermore, the addition of La2O3 (1.6 wt%) to the coating with 3 wt% h-BN exhibited the lowest wear at both loads. The findings also revealed increased wear at high loads for all developed coatings. SEM, EDS, and XRD analysis of the worn surfaces revealed the contribution of h-BN and La2O3 in enhancing friction behavior through the formation of oxides such as α-Al2O3, B2O3, Al8B2O15, and Al11La0.497O17, along with alterations in wear mechanism and the size of wear debris. The composite coatings developed in this study shall be helpful in advanced engineering applications.