Phase Composition Research Articles

Enhancing the properties of Cd-free MgZnS buffer for solar cells by co-sputtering ZnS and Mg targets

The buffer is an essential component that connects the window and absorber layers in thin film solar cells, which has significant impacts on the performance of cell device. CdS is widely used buffer material, but it has drawbacks of toxicity and narrow band gap of 2.4eV. This work explores the fabrication of a novel Cd-free MgZnS buffer layer through co-sputtering ZnS and Mg targets. The grain size, morphology, phase composition, transmittance and band gap of MgZnS films are manipulated by adjusting the substrate temperature, sputtering power of ZnS target and sputtering current of Mg target. The MgZnS film exhibits remarkable characteristics, including high crystallinity with grain size of about 35nm, high transmittance of over 80%, and high band gap of 3.44eV. The process parameters with favorable outcomes include substrate temperature of 300 °C, ZnS sputtering power of 100W, and Mg sputtering current of 0.05A. Furthermore, compared with the CdS buffer, the MgZnS buffer has better compactness and transmittance. This method provides a promising new and effective avenue to fabricate Cd-free buffers for solar cells.

Effect of post-weld heat treatment on the microstructure, phase composition and mechanical properties of dissimilar Al-Mg-Li/Al-Cu-Li laser welded joints

Butt joints of the V-1461 and 1424 heat treated aluminum–lithium alloys of the third generation were welded with a CO2 laser and studied in detail for the first time. In particular, spatial distributions of the formed phases and their evolution upon post-weld heat treatment (PWHT), determining the mechanical properties of the joints, were investigated. The PWHT included quenching and subsequent artificial aging. The key factors, affecting the metallurgical processes in a weld pool, were the following: 1) the alloying elements and the thermal properties of the alloys, 2) the dynamics of the local non-equilibrium melting, the convective transfer of the molten metal in the weld pool and its subsequent solidification, 3) the cooling rate, and 4) the PWHT procedure. By using synchrotron radiation and scanning electron microscopy, new θ(Al2Cu), T1(Al2CuLi) and S1(Al2MgLi) phases were found in the weld metal that were absent in both base metals. This phenomenon reduced the mechanical properties of the joints to the levels, corresponding to about 50 % of the 1424 alloy as the weakest one. Quenching contributed to the formation of the δ′(Al3Li) strengthening phase in the weld metal. As a result, the ultimate tensile strength increased up to 70 % and elongation up to 95 % of the corresponding levels of the 1424 alloy. Artificial aging made it possible to form the T1(Al2CuLi) strengthening phase, to increase the content of the δ′(Al3Li) one, as well as to improve the mechanical properties of the joint. In this case, the ultimate tensile strength was 411 MPa, the yield point was 327 MPa and elongation was 1.7 %. These values were close to those for the 1424 alloy (about 80 %, 89 % and 23 %, respectively).

Ca/P in situ introduction for enhancing coating biocompatibility via plasma electrolytic oxidation in low-temperature molten salt.

Plasma electrolytic oxidation (PEO) is one of the most promising methods for synthesizing ceramic coatings on metallic substrates. Recently, PEO in molten salt electrolytes was found to be advantageous due to overcoming system heating and the formation of contaminants. However, the PEO in molten salt was conducted at a high temperature (Tm∼220 °C), limiting the introduction of different components such as Ca and P. This study realizes the employment of a low-temperature electrolyte based on a ternary eutectic system of Ca(NO3)2-NaNO3-KNO3 (Tm∼130 °C) jointly with the in situ introduction of Ca/P in the form of ammonium dihydrogen phosphate (ADP). The surface morphology, phase and chemical composition, wettability, and anti-corrosion performance were examined. The results indicate improved surface performance with the addition of 1 wt.% ADP to the electrolyte. This surface preferably comprises the anatase phase of TiO2 and exhibits enhanced biocompatibility and corrosion resistance in a biological environment.

Combined experimental and CALPHAD investigation of equimolar AlCoCrFeNiX (X=Mo,Ta,W) High-Entropy Alloys

Aiming to evaluate the effect of refractory metal additions to a quinary AlCoCrFeNi High-Entropy Alloy (HEA), three novel equimolar AlCoCrFeNi-X (X = Mo, Ta, W) HEAs were designed, arc-melted, annealed, and characterized by SEM-EDS, XRD and microhardness measurements. CALPHAD thermodynamic calculations were exploited to design compositions and thermal treatments of the selected HEAs as well as to predict constitution and interpret microstructure of the samples. On the other hand, the experimental results contributed to the validation of the in-house built GHEA thermodynamic database (including the Al, Co, Cr, Fe, Ni, Mo, Ta, W elements) used for the calculations. No TCP intermetallic was found to form in the quinary AlCoCrFeNi alloy. However, the formation of σ, Laves-C14 and μ phases was observed in the samples containing Mo, Ta, and W, respectively, in agreement with the most accepted VEC-based phases stabilization criteria. The addition of the refractory metals led to a microhardness increase for all the investigated alloys. Overall, good agreement was observed between experiments and calculations, especially for compositional trends and phase amounts, allowing the database validation and supporting its applicability to phase equilibria simulation in the six-component HEAs belonging to the Al–Co–Cr–Fe–Ni-X (X = Mo, Ta, W) systems.

Ceramic-metal pipes with NiAl2O4 and TiAl2O5 spinel phases with different metallic phase content - analysis of properties, and microstructure, taking into account LCA

The article describes the formation of samples into pipes with NiAl2O4 and TiAl2O5 spinel phases with different metallic phase content. The centrifugal slip casting method was used to form the composites. All suspensions used were shear thinning and were characterized by slight thixotropy. The analysis of the phase composition and chemical composition showed the presence of Al2O3, TiAl2O5 and NiAl2O4 in the produced samples. The produced materials were characterized by brittle fracture behaviour. The obtained life cycle assessment results clearly showed that as the content of the metallic phase increases, the environmental footprint of sinters in the A1 phase increases, which is a direct consequence of the increased use of raw materials.

Insights into effect of lignocellulosic biomass framework types on bio-based shape stable composite phase change materials

The utilization of biomass waste as framework materials to inhibit the leakage of phase change material (PCMs) has gained widespread attention. In this work, three new kinds of shape stable composite phase change materials (sscPCMs) were prepared which combined with stearic acid (SA) and peanut shell powders (PSP), poplar wood powders (PWP), and corn straw powders (CSP), respectively. The influence of lignocellulosic biomass types on the thermal energy storage performance of sscPCMs was studied by comparing three types of sscPCMs. The research results indicated that SA/CSP exhibited superior properties in terms of load capacity and thermal energy storage performance. According to leakage experiments the load capacity of SA/PSP, SA/PWP and SA/CSP was 31.67 %, 44.69 %, and 50.09 %, respectively. The phase change latent heat of SA/PSP, SA/PWP, and SA/CSP was 55.78, 84.27 and 98.47 J/g, respectively. In addition, the relationship between biomass component content and load rates was studied. The results showed that there was a positive correlation between the loading rates of SA and the ratio of holocellulose (cellulose + hemicellulose) to lignin. The results provided a promising approach for the selection of lignocellulosic biomass framework materials.

Modeling phase separation and composition patterning in FeCrAl alloys at neutron irradiation

Abstract Possible scenarios of the microstructural evolution of FeCrAl alloys under neutron irradiation are studied by using the phase-field method. The exploited approach is generalized by considering ballistic mixing of atoms, spatial rearrangement of point defects, and dynamics of their sinks (dislocation loops), self-consistently. Stability diagrams manifesting domains of main control parameters (irradiation temperature, damage rate, atomic relocation distance) governing precipitation are obtained. It is shown that depending on irradiation conditions a precipitation of the Cr-rich $\alpha'$-phase proceeds by either phase decomposition or composition patterning mechanism. 
Statistical analysis of precipitation kinetics is provided by studying precipitate number density, mean precipitate size and Chromium content in $\alpha'$-phase for a model alloy Fe-30\%-Cr-5\%Al. A locality of point defects distribution with high concentration and dislocation loops growth are discussed. The hardening change is estimated for two possible scenarios of precipitation. Obtained results are verified with experimental observations. This study provides a deep insight into details of microstructural transformation in FeCrAl alloys during neutron irradiation.

Investigation of Synthesis, Characterization, and Finishing Applications of Spherical Al2O3 Magnetic Abrasives via Plasma Molten Metal Powder and Powder Jetting

Magnetic abrasive finishing (MAF) is an efficient finishing process method using magnetic abrasive particles (MAPs) as finishing tools. In this study, two iron-based alumina magnetic abrasives with different particle size ranges were synthesized by the plasma molten metal powder and powder jetting method. Characterization of the magnetic abrasives in terms of microscopic morphology, phase composition, magnetic permeability, particle size distribution, and abrasive ability shows that the magnetic abrasives are spherical in shape, that the hard abrasives are combined in the surface layer of the iron matrix and remain sharp, and that the hard abrasives combined in the surface layer of the magnetic abrasives with smaller particle sizes are sparser than those of the magnetic abrasives with larger particle sizes. The magnetic abrasives are composed of α-Fe and Al2O3; the magnetic permeability of the magnetic abrasives having smaller particle sizes is slightly higher than that of the magnetic abrasives having larger particle sizes; the two magnetic abrasives are distributed in a range of different particle sizes; the magnetic abrasives have different magnetic permeabilities, which are higher than those of the larger ones; both magnetic abrasives are distributed in the range of smaller particle sizes; and AZ31B alloy can obtain smaller surface roughness of the workpiece after the grinding process of the magnetic abrasives with a small particle size.

The Influence of Selected Process Parameters on the Efficiency of the Process of Gas Nitriding of AISI 1085 Steel

The main aim of the manuscript was to investigate the impact of modifying the parameters of the gas nitriding process of samples made from AISI 1085 steel on the course and results of the process carried out in a chemical reactor allowing for thermogravimetric measurements. The tested steel was subjected in a chemical reactor to the process of gas nitriding in the temperature range of 490–580 °C, using different sample heating rates (in the range of 1–25 °C/min) and various mixtures of nitriding gases (pure NH3, or NH3 with the addition of H2 or N2). To assess the impact of the tested process parameters on its efficiency, the thickness of the nitrided layers produced, the change in sample mass, the structure of the phases produced, the phase composition and the microhardness were examined. For the research methodology used, it was found that reducing the amount of NH3 and/or using H2 or N2 admixtures adversely affects the thickness of the nitride layers produced. At the same time, the use of a lower maximum process temperature with the same gas mixture resulted in a significant difference in the thickness of the layers. It was also found that the use of pure NH3 or a gas mixture (NH3 + H2) with higher NH3 contents resulted in higher surface microhardnesses of the samples and that for these samples, the hardness increased to a greater depth.

Multifunctional Nanocomposites in B4C-Tic-Tib2-Sic-BN-Al2O3-Sialon-C Carbon Fiber System for Armor Fillets, Turbine Discs and Wings, High-Temperature Wear Resistant Nodes

Goal - to receive on first stage β - SIALON containing nanocomposites by reactive sintering method at 14000C, with nitrogen pro-cess from origin composition in TiC-BN-SiC-B4C-Si-Al-Al2O3 (nanopowder) system. By using this method of synthesis, it became possible to receive nanocomposites with different percentages of β - SIALON. Our task was to study the phase composition of re-ceived consolidated materials in the TiC-TiB2-BN-SiC-B4C-β-SiAlON-Al2O3 (nanopowder-400nm.) system. Method. The obtained mass was grounded in an attritor and the consolidated composite was obtained by hot pressing at 16200C during 40 minutes, with glass perlite (Armenia) dope 2 mass%, delaying at final temperature for 8 min, under 30 MPa pressure and vacuum – 10-3 Pa. Perlite from Aragatc contained 96 mas. % glass. To study the phase composition of the composites, we conducted an X-ray structural analysis on the DRON-3 device. And to study the microstructure, we conducted research on an optical microscope -AC100 and a raster electron microscope “Nanolab 7” of the company "OPTON”. The values of the electrical parameters of the studied composites were calculated on the basis of the ob-tained "lgp- t" dependence. We have studied mechanical properties. Result. In TiC-TiB2-BN-SiC-B4C- β-SiAlON-Al2O3 – C Carbon Fiber system we obtained nanocomposites with high mechanical proper-ties. The advantage of this method is that compounds, which are newly formed thanks to interaction going on at thermal treat-ment: Si3N4, Si, AlN are active, which contributes to β-SiALON formation at relatively low temperature, at 1300-13500C. It is evi-dent that inculcation of ALN in crystal skeleton of ß-Si3N4 is easier since at this temperature interval crystal skeleton of Si3N4 is still in the process of formation. ß-SiAlON was formed at 14500C. Part of boron carbide was transformed into boron nitride in ni-trogen environment and in titanium diboride, which in the case of both composites is in small quantities. Conclusion. The phase composition of the obtained composite provides high physical-technical and performance properties of these nanocomposites. Compression strength-2198 MPa, Bending strength-271 MPa, Thermal expansion coefficient a20-700-3.8 10-6 0C.

Fabrication of a coral-like barium titanate nano-piezoelectric coating and its effect on promoting osteogenic differentiation of bone marrow mesenchymal stem cell in vitro

Objective: To investigate the biocompatibility of coral-like barium titanate nano-piezoelectric coatings and the influence of ultrasound-excited piezoelectric effect on the early osteogenic differentiation. Methods: The barium titanate nano-piezoelectric coating (the coating group) was prepared on the surface of titanium metal by anodic oxidation, hydrothermal reaction and high-temperature annealing, and polished titanium specimens were used as control group. The surface morphology, composition, and crystal phase and hydrophilicity of the two groups of titanium specimens were characterized using scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), Raman spectroscopy and contact angle meter. The piezoelectric properties of the materials were characterized by piezoresponse force microscopy (PFM). Rat bone marrow mesenchymal stem cells (BMSC) were cultured and identified and seeded the surface of titanium specimens in two groups. The cells seeded on blank culture plates were used as blank group. After low intensity pulsed ultrasound intervention, cell proliferation and live/dead staining were detected to evaluate cytocompatibility of the coatings. Alkaline phosphatase (ALP) activity of each group was detected by ALP staining kit, and the expression of osteogenesis-related genes [integrin, bone morphogenetic protein 2 (BMP-2), Runt-related transcription factor 2 (RUNX2)] was detected by real-time fluorescent quantitative PCR (RT-qPCR) to evaluate the effect of the coating on promoting the early osteogenic differentiation of BMSC. Results: The surface of titanium specimens in the coating group showed a uniform coral-like morphology, and the diameter of the coral tentacles was 70-100 nm. The main component was tetragonal barium titanate. The surface hydrophilicity of the coating group (water contact angle 10.12°±0.93°) was significantly better than that of the control group (water contact angle 78.32°±0.71°) (F=10 165.91, P<0.001). The coating has a stable piezoelectric property with a piezoelectric constant of about 5 pC/N. Cell experiments showed that, with or without ultrasound, the cell proliferation activity of the coating group was significantly lower than that of the blank group and the control group on the third day (P<0.05). On the fifth day, with or without ultrasound, there was no significant difference in cell proliferation activity between the three groups (P>0.05). After 7 days of culture, the ALP activity of the coating group was significantly higher than that of the blank group and the control group (P<0.05). The results of RT-qPCR showed that the mRNA expression of integrin and BMP-2 in the coating group with ultrasound was significantly higher than that in the other groups with ultrasound, and was higher than that of the coating group without ultrasound (P<0.05). The expression of integrin mRNA in the control group with ultrasound was significantly higher than that in the control group without ultrasound (P<0.05). The expression of RUNX2 mRNA in the coating group with ultrasound was significantly higher than that in the coating group without ultrasound (P<0.05). Conclusions: The coral-like barium titanate nano-piezoelectric coating exhibits favorable biocompatibility and stable piezoelectric property, and facilitates the early osteogenic differentiation of BMSC under the excitation of low-intensity pulsed ultrasound.

Polyethylene glycol/melamine foam composite phase change materials modified by CdS/Ag exhibits high photothermal conversion performance

CdS has been shown to be an excellent photon trap with strong absorption of light at visible and near-infrared wavelengths. The use of CdS for phase change material (PCM) modification can significantly improve its photothermal conversion performance. However, due to the unique energy band structure of CdS, the difficulty in electron conduction leads to poor thermal conductivity. This problem can be improved by introducing high thermal conductivity nanometals for modification, however, the effective combination of CdS and nanometals has been challenging. In this study, a new preparation strategy is demonstrated, in which Ag nanoparticles (NPs) with similar lattice parameters and crystalline coordination to CdS is first introduced on the surface of carbonized melamine foam (CMF), followed by the introduction of CdS NPs. This similar structure helps to form a better interfacial bond between CdS and Ag. The resulting stabilized structure enables the composite phase change material (CPCM) to achieve 96.1 % PEG loading with an ultra-high photothermal conversion efficiency of 94.6 %, thermal conductivity of 0.61 W/m∙K, and excellent antimicrobial activity. This study provides valuable guidance for the engineering design of CPCM with high photothermal conversion performance and suggests its practical application value in seawater evaporation and thermal management of medical devices.

Sub-2.5 nm monodisperse Mo2C nanoparticles on N-doped carbon: The facet engineering for boosting electrochemical hydrogen evolution

Molybdenum carbide materials have demonstrated remarkable potential in catalyzing the hydrogen evolution reaction (HER). However, further modulation of their performance through simultaneously engineering the size and surface crystal facets remains challenging. Herein, we report the successful fabrication of N-doped carbon-supported monodisperse Mo2C nanoparticles with a size of ∼2.06 nm, exhibiting co-exposed (101)/(102) facets-heterojunction, derived from annealing glycine and ammonium molybdate tetrahydrate. The optimized Mo2C/NC-Amt catalyst exhibits a low overpotentials of 128 mV to achieve the current density of 10 mA cm−2 and a small Tafel slope of 72 mV dec−1 under alkaline solution. By changing the molybdate precursor, the phase and crystal facet composition of molybdenum carbide can be effectively tuned, which provides a good platform for studying their structure-activity in HER. The theoretical calculations reveal the synergistic effect of (101)/(102) facets-heterojunction accelerates electron transfer and regulates the d band center of Mo2C, reducing the reaction barriers of intermediates in the HER process, thus significantly boosting reaction activity. This work proposes a novel insight into the rational fabrication of efficient HER catalysts through facet engineering toward heterojunction construction under the 2.5 nm region.

Formation of Corrosion‐Resistant Nitride Coatings Based on Ti–Al–Cr–Fe–Ni High‐Entropy Alloy

The purpose of the work is to study the features of the phase and structure formation of coatings (Ti–Al–Cr–Fe–Ni)N formed by vacuum arc deposition and to study the influence of technological parameters of the deposition process on their corrosive properties. It is established that on the basis of the selected elements, it is possible to form a high‐entropy compound in the form of a solid solution. The structure of nitride coatings based on high‐entropy compounds formed by vacuum arc deposition is studied. It is established that the phase composition of coatings largely depends on the ratio of titanium and aluminum, which is determined by the technological parameters of deposition. An analysis of the results of the electrochemical behavior of coatings (Al,Ti,Fe,Cr,Ni)N shows that an increase in the corrosion resistance of these coatings is due to the synergistic effect of the formation of a solid substitution solution with a dense nanoscale structure and an increased relative aluminum content in them.

Optimizing machining efficiency: a comprehensive study on PVD cathodic arc evaporation coated turning tool inserts with TiAlN/AlCrN multilayer coatings

Abstract The effectiveness of turning processes in manufacturing depends on the efficiency of cutting tool inserts. Coating these inserts is one common method that has been used to prolong their life span, reduce friction and increase wear resistance. The main purpose of the present study was to enhance the efficiency of turning tool inserts by exploring different combinations of coating substances such as TiAlN, AlCrN, and TiAlN/AlCrN. Cutting speed, feed rate, cutting depth and type of coating material were important input parameters for optimization. It was observed that tools with coatings like TiAIN and AlCrN had higher performance than those with single-layered ones. The use of multilayer coated inserts comprising TiAlN/AlCrN increased the hardness but reduced the wear thereby enhancing machining effectiveness. For Taguchi Grey Relation Analysis (GRA) optimization technique with L27 array for hardness and flank wear output parameters aimed at enhancement of input process parameters in turning operations. The coatings’ crystalline structure, phase composition and other crucial details for their performance were analyzed using Energy Dispersive (EDS) Spectroscopy and Scanning Electron (SEM) Microscopy techniques. The TiAlN/AlCrN coatings showed greater machinability than those with only TiAlN or AlCrN, even at high spindle speeds. The best processes were identified using the Taguchi and Grey relational optimization techniques. Some of these parameters include a speed of 600 m/min, a feed rate of 0.10 mm/rev, a depth of 1.5 mm, and a TiAlN/AlCrN coating. This meant that the hardness was at 3772 HV while flank wear is 6.45 mm for optimum parameters among others obtained from experiments. Various relationships can be displayed using contour plots which are usually visual representation between several factors in an experiment such as hardness and wear resistance which is shown by multilayer coating compared to single-layer coatings.

A novel inorganic phosphate-based adhesive for bonding archaeological pottery: a preliminary exploration

Damage and fracture of archaeological potteries not only jeopardize the long-term preservation but also hinder their exhibition. To repair these pottery sherds effectively, this study introduces a novel inorganic phosphate-based adhesive and evaluates its effectiveness through a series of experiments. To determine the optimal base adhesive, the paper investigates the influence of varying weight ratios of the H2O–H3PO4 system and the Al(OH)3–H3PO4 system on properties including tensile lap-shear strength, microstructure, high-temperature resistance and phase composition. However, the original black color of the traditional CuO–phosphate adhesive limits its application. The innovation of this study lies in the addition of nano-TiO2 to the adhesive, which not only improves the bonding strength but also adjusts the color of the adhesive. This study has defined the optimal formulation (i.e., base adhesive = m[Al(OH)3]:m[H3PO4] = 7:100, filler = 10wt% nano-TiO2), and the final product shows no residual acid in adhesives. Additionally, the fracture surfaces are successfully bonded with a high strength of 3.56 MPa. Various ageing tests including dry-thermal ageing, hygrothermal ageing and UV irradiation ageing are conducted to assess the ageing resistance of the inorganic phosphate-based adhesive. The results indicate strong tolerance of adhesive to high temperature and high humidity environment. Preliminary applications in archaeological pottery restoration suggest that the inorganic phosphate-based adhesive offers considerable promise for repairing shattered pottery.Graphical

Hot Deformation Behavior and Microstructure Evolution Mechanisms of Ti6Al4V Alloy under Hot Stamping Conditions

Through the study of the thermal rheological behavior of Ti6Al4V alloy at different temperatures (500 °C, 600 °C, 700 °C, and 800 °C) and different strain rates (0.1 s−1, 0.05 s−1, 0.01 s−1, and 0.005 s−1), a constitutive model was developed for Ti6Al4V alloy across a wide temperature range in the hot stamping process. The model’s correlation coefficient reached 0.9847, indicating its high predictive accuracy. Hot processing maps suitable for the hot stamping process of Ti6Al4V alloy were developed, demonstrating the significant impact of the strain rate on the hot formability of Ti6Al4V alloy. At higher strain rates (&gt;0.05 s−1), the hot processing of Ti6Al4V alloy is less prone to instability. Combining hot processing maps with hot stamping experiments, it was found that the forming quality and thickness uniformity of parts improved significantly with the increase in stamping speed. The phase composition and microstructures of the forming parts under different heating temperature conditions have been investigated using SEM, EBSD, XRD, and TEM, and the maximum heating temperature of hot stamping forming was determined to be 875 °C. The recrystallization mechanism in hot stamping of Ti6Al4V alloys was proposed based on EBSD tests on different sections of a hot stamping formed box-shaped component. With increasing deformation, the effect of dynamic recrystallization (DRX) was enhanced. When the thinning rate reached 15%, DRX surpassed dynamic recovery (DRV) as the dominant softening mechanism. DRX grains at different thinning rates were formed through both discontinuous dynamic recrystallization (DDRX) and continuous dynamic recrystallization (CDRX), with CDRX always being the dominant mechanism.

Study on the thermal insulation property of lanthanum–cerium oxide coatings

Functional fillers with low thermal conductivity and high near-infrared reflectance play a vital role in high temperature thermal insulation coatings and make an outstanding contribution to achieving efficient comprehensive thermal insulation. In this work, the thermal insulation and bonding properties of lanthanum–cerium oxide (LCO) coatings were regulated by composition design. The effects of the La/Ce mole ratio on phase composition, the thermal conductivity and near-infrared reflectivity of LCO coatings were investigated systematically. The results showed that coating with a La/Ce mole ratio of 1:1 possess the excellent thermal insulation properties (ΔT ≈ 115°C) due to the formation of a LCO solid solution and a lanthanum phosphate mesophase with low thermal conductivity and high near-infrared reflectivity. In addition, the mortise and tenon structure was formed between the coating and the substrate, which led to the remarkable bonding properties. The LCO coating offers excellent thermal insulation properties and broad application prospects in the fields of high temperature and energy conservation.

A novel stereotyped phase change material with a low leakage rate for new energy storage building applications

Phase change materials (PCM) have been widely studied in the field of building energy storage. However, industrial grade high latent heat phase change paraffin (PW) has the problem of high melting point and easy leakage, and at the same time, it is necessary to absorb municipal solid waste on a large scale and reduce the damage of waste cellular concrete (WCC) to the urban ecological environment. Using binary paraffin wax (BP) prepared by hot fusion of solid paraffin (SP) and liquid paraffin (LP) as composite phase change materials, polypropylene (PP) and porous material WCC as support materials, a new WCC/PP/BP stereotyped phase change material (FCPCM) with low leakage rate and good stability was prepared by melt blending method and vacuum adsorption method, to meet the energy storage needs of buildings. The chemical compatibility, thermal performance and morphological stability of the prepared FCPCM were tested, and the heat storage/release performance test experiments were carried out to explore the thermal performance of the prepared energy storage concrete. The results show that the Encapsulated WCC/PP/BP has no new substance and good chemical compatibility. The results of scanning electron microscope (SEM) and mercury injection instrument (MIP) show that WCC has good adsorption properties for PP/BP. The melting phase change temperature increases by 14.08%, the latent heat of phase change decreases by 42.94%, and the initial phase change thermal properties are still maintained after several phases of phase change. It can maintain a stable form at 150℃. The 24 h leakage rate remained below 1%, which was nearly 44% lower than that of FCPCM with PP as the support material. Thermogravimetric curve (TGA) shows that the thermal stability of encapsulated FCPCM increases by 25.59%. In addition, the thermal performance test of energy storage concrete shows that compared with traditional concrete, energy storage concrete has greater heat storage density and stronger temperature control ability, which can effectively realize building energy saving.

MAPPING OF ATMOSPHERIC CORROSION OF STEEL IN SOUTHEAST INDIA USING INVERSE DISTANCE INTERPOLATION TECHNIQUE

ABSTRACT Reinforced concrete and steel structural elements undergo premature degradation and lose strength primarily due to corrosion. Corrosion is an electrochemical phenomenon and its severity depends on number of environmental factors. Experimental data on corrosion of steel is important for making engineering decisions towards improving the service life of civil infrastructures. No recent dataset on atmospheric steel corrosion under Indian coastal environment is found to be available in the literature, and hence this research attempts to address some of the literature gap. This paper presents experimental study conducted to determine the corrosion rate of TMT, high-chromium steel (CRS) and stainless steel rebars exposed in actual coastal and inland regions for a period of one year. The site locations were located in southeastern parts of Tamilnadu state in India. Based on the first-year corrosion rate, the corrosion rate after extended exposure (10-years) was determined based on ISO 9224 recommendations. Atmospheric steel corrosion map of Tamilnadu state was developed using inverse distance interpolation technique. Microstructural studies indicated the formation of lepidocrocite (γ-FeOOH) phase composition in the rust products collected from coastal region.